Yamaha XT1200Z(Z) 2010, Service Manual, Page: 253 / 616

HANDLEBAR
4-80
4. Install:
• Right handlebar switch “1”
TIP
Align the projection “a” on the right handlebar
switch with the hole “b” on the handlebar.
5. Install:
• Front brake master cylinder assembly
• Front brake master cylinder holder “1”
TIP
• Install the brake master cylinder holder with the
“UP” mark facing up.
• Align the mating surfaces of the brake master
cylinder holder with the punch mark “a” on the
handlebar.
• First, tighten the upper bolt, then the lower bolt.
6. Install:
• Right grip end “1”
• Right hand shield “2”
TIP
There should be 1–3 mm (0.04–0.12 in) of clear-
ance “a” between the throttle grip “3” and the grip
end.
7. Install:
• Left handlebar switch “1”
TIP
Align the projection “a” on the left handlebar
switch with the hole “b” in the handlebar.
8. Install:
• Clutch master cylinder assembly “1”
• Clutch master cylinder holder “2”
TIP
• The clutch master cylinder holder should be in-
stalled with the punch mark “a” forward.
T
R
.
.
Right handlebar switch screw
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
T
R
.
.
Front brake master cylinder hold-
er bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
a b
1
a
T
R
.
.
Right grip end bolt
27 Nm (2.7 m·kgf, 20 ft·lbf)
Right upper hand shield bolt
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
Right lower hand shield bolt
4.5 Nm (0.45 m·kgf, 3.3 ft·lbf)
LOCTITE®
T
R
.
.
Left handlebar switch screw
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
T
R
.
.
Clutch master cylinder holder
bolt
14 Nm (1.4 m·kgf, 10 ft·lbf)
1
a
3
2
1
a
b