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CAMSHAFTS
5-21
NOTICE
ECA23P1073
Do not turn the crankshaft when installing
the camshaft to avoid damage or improper
valve timing.
TIP
• When installing the timing chain, start with the
exhaust camshaft and be sure to keep the tim-
ing chain as tight as possible on the exhaust
side.
• Make sure the match mark “a” on the exhaust
camshaft sprocket are aligned with the cylinder
head edge.
5. Install:
• Timing chain “1”
• Intake camshaft “2”
• Intake camshaft caps
NOTICE
ECA23P1073
Do not turn the crankshaft when installing
the camshaft to avoid damage or improper
valve timing.
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a. Install the timing chain onto intake camshaft
sprocket, and then install the intake camshaft
onto the cylinder head.
TIP
• Make sure the match mark “a” on the intake
camshaft sprocket are aligned with the cylinder
head edge.
• Make sure that the distance between the “E”
mark “b” on the exhaust camshaft sprocket and
the “I” mark “c” on the intake camshaft sprocket
is 4.5 timing chain links “d” as shown in the il-
lustration.
b. Install the intake camshaft caps and then fin-
ger tighten the intake camshaft cap bolts.
TIP
• Make sure each camshaft cap is installed in its
original place. Refer to the identification marks
as follows:
“1”: Left intake camshaft cap
“2”: Center intake camshaft cap
• Make sure the arrow mark “e” on each intake
camshaft cap points towards the right side of
the engine.
c. Fasten the timing chain securely to the intake
camshaft sprocket “3” with a plastic locking
tie “4”.
T
R
.
.
Exhaust camshaft cap bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
a
1
2
a
1
2
1
d
c
b
e
e
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...