ABS (Anti-Lock Brake System)
4-70
EAS23P1015
CHECKING THE HYDRAULIC UNIT
ASSEMBLY
1. Check:
• Hydraulic unit assembly
Cracks/damage
→
Replace the hydraulic unit
assembly and the brake pipes that are con-
nected to the assembly as a set.
EAS23P1016
CHECKING THE BRAKE PIPES
The following procedure applies to all of the
brake pipes.
1. Check:
• Brake pipe end (flare nut)
Damage
→
Replace the hydraulic unit as-
sembly, brake pipes, and related parts as a
set.
EAS23P1017
INSTALLING THE HYDRAULIC UNIT
ASSEMBLY
1. Assemble:
• Hydraulic unit assembly
• Hydraulic unit brake pipes
• Hydraulic unit brake pipe joint
TIP
Do not allow any foreign materials to enter the
hydraulic unit assembly or the brake hoses or
brake pipes when installing the hydraulic unit as-
sembly.
NOTICE
ECA23P1027
Do not remove the rubber plugs or bolts
(M10
×
1.00) installed in the flare nut holes
before installing the hydraulic unit assem-
bly.
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▼
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a. Remove the rubber plugs or bolts (M10
×
1.00).
b. Assemble the hydraulic unit assembly, hy-
draulic unit brake pipes, and hydraulic unit
brake pipe joint.
TIP
Temporarily tighten the brake pipe flare nuts.
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▲
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▲
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▲
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▲
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2. Install:
• Hydraulic unit assembly
• Hydraulic unit brake pipe joint
(to the rear fender)
3. Tighten:
• Hydraulic unit brake pipe flare nuts
NOTICE
ECA23P1028
If the brake pipe flare nut does not turn easi-
ly, replace the hydraulic unit assembly,
brake pipes, and related parts as a set.
TIP
Do not bend the brake pipe when tightening the
brake pipe flare nuts.
4. Install:
• Rear fender assembly
(to the rear frame)
5. Install:
• Gaskets
• Brake hose union bolts
• Brake hoses “1”
a
1
T
R
.
.
Hydraulic unit assembly bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Hydraulic unit brake pipe joint
bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
T
R
.
.
Hydraulic unit brake pipe flare
nut
16 Nm (1.6 m·kgf, 12 ft·lbf)
T
R
.
.
Rear fender assembly bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
New
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...