KSR Moto GRS125 2013 User Manual Download

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mod.#

USER

MANUAL

U 14

168/2013

ENG

Summary of Contents for GRS125 2013

Page 1: ...mod USER MANUAL U 14 168 2013 ENG ...

Page 2: ...d personality represents your outstanding taste and favor to pursue the state of the art living attitude This manual describes the correct usage of this motorcycle including safety riding simple inspection methods and so on For a more comfortable and safety riding please read this manual carefully If any questions concerning the operation or maintenance of your vehicle please consult a dealer ...

Page 3: ...icle information however the maker will continually improve it s product design and quality that lead to difference between the manual and vehicle If you have any questions concerning this manual please consult your dealer WARNING FOR YOUR OWN SAFETY PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION THIS VEHICLE ONLY OPERA TE THE VEHICLE UNTIL YOU HAVE COMPLETELY AWARE OF ADEQUATE KNOWLEDGE OF CO...

Page 4: ...3 IMPORTANT MANUAL INFORMATION Dealer label here ...

Page 5: ...KS 19 Pre operation check list 20 OPERATION AND IMPORTANT RIDING POINTS 21 Starting the engine 21 Starting off 21 Shifting and riding 21 Acceleration Deceleration 22 Braking 22 Stop the Engine Parking 22 Engine break in 23 PERIODIC MAINTENANCE AND MINOR REPAIR 24 Owner s tool kit 24 Spark plug 24 Check the spark plug 24 Engine oil 26 Check engine oil 26 Oil change 26 Fuel filter 27 Air filter 27 E...

Page 6: ...ING 37 Troubleshooting chart 37 CLEAN AND STORAGE 39 Clean the vehicle 39 Before cleaning 39 Cleaning after normal use 39 Cleaning after riding in the rain near the sea or on salt sprayed roads 39 After cleaning 40 Storage 40 Short term for a few days 40 Long term for weeks 40 SPECIFICATIONS 42 WARRANTY INFORMATION 45 SERVICE AND MAINTENANCE 46 Important information 46 Maintenance schedule 47 Serv...

Page 7: ...cidents Therefore Wear bright colored and protective clothes Operate the turning signals before turning and slow down the speed when approaching and passthrough the intersection Keep proper distance to other Moto rists and let them be aware of your location Know your skills and limits Never lend your vehicle to others who are not qualified for riding Always follow the legal speed limits on the veh...

Page 8: ... accessories and cargo must not exceed the maxi mum load limit Maximum load not include the vehicle 150kg When loading within this weight limit keep following points in mind Cargo and accessory weight should be kept as low and close to the ve hicle as possible Make sure to dis tribute the weight as evenly as pos sible on both sides of the vehicle to minimize imbalance or instability Make sure that...

Page 9: ...ver start the engine or let it run for any length of time in a closed area The exhaust fumes are poisonous and may cause loss of conscious ness and death within a short time Always turn the engine off before leaving the vehicle and remove the key from the main switch When par king the vehicle please note the fol lowing The engine and exhaust system remain hot therefore park the ve hicle in a place...

Page 10: ...4 Turn signal light Front 5 Fuel tank cap 6 Spark plug 7 Air filter 8 Battery 9 Seat 10 Tail light Brake light 11 Turn signal light Rear 12 Muffler 13 Wheel Rear 14 Brake disc Rear 15 Footpeg passenger 16 Main stand 17 Side stand 18 Footpeg 1 5 10 13 14 16 17 15 18 7 6 2 4 12 3 8 11 9 ...

Page 11: ...ICLE CONTROLS AND INSTRUMENTS 1 Handlebar switches Left 2 Clutch lever 3 Dashboard unit 4 Brake lever Front brake 5 Throttle grip 6 Handlebar switches Right 7 Main switch 8 Brake pedal Rear brake 9 Shift pedal 2 7 3 6 4 5 1 9 8 ...

Page 12: ...er replacement parts from your dealer or the vehicle should be stolen The vehicle identification number of the vehicle 1 is stamped on the steering head right 1 CAUTION The vehicle identification number is used to identify your motorcycle and may be used to register your vehicle with the licensing authority in your area ...

Page 13: ...urn the handlebar fully to the left 2 Insert the key into the main switch 3 Turn the key while you apply pres sure to it counterclockwise in the position If the lock does not engage immediately move the handlebars back and forth slightly 4 Remove the key Unlock the steering 1 Insert the key into the main switch 2 Turn the key clockwise to the po sition If the lock does not engage immediately move ...

Page 14: ... lamp lights up Contact a dealer to check with a diagnosis tool 2 High beam indicator lamp Lights up whenever high beam is swit ched on 3 Neutral indicator lamp N Lights up whenever neutral N is se lected 4 Turn signal indicator light This indicator light flashes when the turn signal light is activated 5 Rev counter Displays the engine speed in RPM 6 Speedometer The dashboard unit is equipped with...

Page 15: ...this button you can shift from km to mile HANDLEBAR SWITCHES LEFT 1 2 3 4 1 Passing beam switch 2 High Low beam switch 3 Turn signal switch 4 Horn switch 1 Passing beam switch As long as the button is pressed will light the high beam 2 High Low bean switch Set this switch to for the high beam and to for the low beam 3 Turn signal switch To signal a right hand turn push this switch to To signal a l...

Page 16: ...fore starting the vehicle check the notes in the user manual BRAKE LEVER The front brake lever is located on the right handlebar grip To apply the front brake pull this lever toward the hand lebar grip BRAKE PEDAL 1 2 The brake pedal 1 is located on the right hand side of the vehicle and ope rates the rear brake Familiarise your self with how it works before you ride the vehicle on public roads No...

Page 17: ...TION Make sure that the fuel tank cap is pro perly closed and locked before riding FUEL Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown WARNING Do not overfill the fuel tank other wise it may overflow when the fuel warms up and expands Avoid spilling fuel on the hot en gine CAUTION Immediately wipe off spilled fuel with a clean dry s...

Page 18: ...ire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long SEAT Open the seat 1 Place the vehicle on the side stand 2 Insert the key in the lock 1 which is located under sead on the left side 3 Turn the key about 1 4 turn clockwi se 4 The lock is unlocked and the seat opens and you can fold it up 1 CAUTION Do not push inward when turning the key 1 2 Clos...

Page 19: ...hicle To engage the main stand use your foot to step on the bracket of the main stand and then pull the vehicle on the stand CAUTION Make sure your vehicle is parked well and stable enough to avoid topple over COMBINED BRAKE SYSTEM CBS The CBS Combined Brake System is a combined brake system which contri butes to the road safety support of your motorcycle Your vehicle is equipped with a single CBS...

Page 20: ...wing points before each ride CAUTION Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the vehicle If failed to be corrected by you...

Page 21: ...ealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage Throttle grip Make sure that operation is smooth Check cable free play If necessary have dealer adjust cable free play and lubricate cable and grip housing Wheels and tires Check for damage Check ti...

Page 22: ...tion of the starter then wait a few seconds before you try to start it again Each starting process should be as short as possible in order to save battery and the starter STARTING OFF CAUTION Before starting off allow the engine to warm up to avoid damages 1 Sit astride the seat and then adjust the rear view mirrors 2 Switch the turn signal on to the di rection you wish to turn 1 Pull the clutch l...

Page 23: ...ar rails iron plates on road const ruction sites and manhole covers become extremely slippery when wet Therefore slow down when approaching such areas and cross them with caution Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as bra king downhill can be very difficult STOP THE ENGINE PARKING 1 Reduce the throttle to 0 position 2 Pull the clutch lever 3 Switc...

Page 24: ...apted After better run in is obtained not by ri ding slowly but softly and carefully Du ring this period it is advisable to ride the vehicle at 3 4 of maximum perfor mance In the event that full accelera tion is necessary overtaking maneu vers steep slopes etc try to limit the time to a minimum Gearbox oil must be changed once the first 1000 km are covered Use the recommended oil type and specifie...

Page 25: ...ue wrench may be necessary to perform certain maintenance work correctly CAUTION If you do not have the tools or experi ence required for a particular job have a dealer perform it for you WARNING Modifications not approved by ma ker may cause loss of performance excessive emissions and render the vehicle unsafe for use Consult a dealer before attempting any chan ges Modifications without authoriza...

Page 26: ...Check the spark plug for electrode erosion 4 and excessive carbon or other deposits and replace it if ne cessary Specified spark plug NGK DR8EA WARNING Please note that no other spark plug model is allowed Using a different spark plug model can immediately lead to engine damage 6 Measure the spark plug gap with a wire thickness gauge and if neces sary adjust the gap to specification Clean the surf...

Page 27: ...2 marks 1 2 Capacity Full 1 4 l Change 1 3 l 4 stroke engine oil Recommended engine oil Liqui Moly Motorbike 4T 10W 40 WARNING At each refuelling you have to cont roll the engine oil CAUTION In dusty cold or poor road conditions the condition of the oil deteriorates more rapidly Oil changes should there fore be carried out more frequently Oil change The engine oil can be topped up whe never this i...

Page 28: ... the air cleaner ex changed by the specialist dealer ECU The ECU is an important part of the en gine and its emission control system which requires very sophisticated ad justment Therefore ECU adjustments should be left to dealer who has the necessary professional knowledge and experience IDLING SPEED If the idle is not correct consult a dealer to check it The minimum speed of the engine idling mu...

Page 29: ...e following points regarding the specified tires Tire air pressure The tire air pressure should be che cked and if necessary adjusted before each ride WARNING The tire air pressure must be che cked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjus ted in accordance with the riding condition If you are not familiar to...

Page 30: ...ws crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a dealer replace the tire immediately CAUTION The tread depth may vary depending on country Observe local regulations The values listed here are technical va lues and may differ from the legal valu es of your region Minimum tire tread depth Front and rear 1 6 mm WARNING Drive w...

Page 31: ...t the bra ke lever end If there is free play have a dealer inspect the brake system WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a dealer bleed the system before ope rating the motorcycle Air in the hy draulic system will diminish the bra king performance which may result in loss of control...

Page 32: ...KE FLUID WARNING Insufficient brake fluid may allow air to enter the brake system possibly causing it to become ineffective Before riding check that the break fluid is above the minimum level mark 1 and refill it if necessary 1 1 Low position brake fluid level may in dicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the ...

Page 33: ...NING Damage to the outer housing of cables may result in internal rusting and cause interference with cable movement Replace damaged cables as soon as possible to prevent unsafe con ditions THROTTLE GRIP AND CABLE The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart LUBRICATING...

Page 34: ...ents STEERING WARNING Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica tion chart 1 Place the vehicle on the center stand suitable motorcycle stand to raise the front wheel off the ground 2 Hold the lower ends of the front fork legs and try to move them forward and ...

Page 35: ...sting screws 3 equally far 4 Turn the adjusting screws on the right and left side of the tire to set the correct free play The drive chain free play should be between 10 mm and 20 mm 5 Tighten the counter nut 2 and the collar nut 1 1 3 2 Tightening torque of the collar nut 1 70 Nm SHOCK ABSORBER Press the rear of the vehicle down to test the function of the rear damper Make sure that no pressure i...

Page 36: ...charge a battery indoors KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILD REN Charge the battery Have a dealer charge the battery as soon as possible if it seems to have di scharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional elec trical accessories Store the battery If the vehicle will not be used for more than one month remove the b...

Page 37: ...m 1 and or of the high beam 2 burns out have a dealer re place it and if necessary adjust the headlight beam 1 4 4 3 2 Position light This model has furthermore a position light 3 If the position light has a de fect please contact your dealer Front turn signal light If the turn signal light bulb 4 does not com on please contact your dealer to replace it Rear turn signal light If the turn signal li...

Page 38: ... service life and can lead to expensive repair bills WARNING Keep away open flames and do not smoke while checking or working on the fuel system TROUBLESHOOTING CHART TROUBLESHOOTING Failure Cause To Do Engine does not start when the electric starter button is pushed Battery discharged Charge the battery Check the charging of the battery Check if the generator is working correctly Fuse is blown Ch...

Page 39: ...the ignition system Valve clearance too little Adjust valve clearance Engine overheats No or not enough coolant in the system Refill coolant Coolant leakage Check the coolant circuit Air in the coolant system Ventilate the system Thermostat damaged Replace Thermostat To high oil consumption Engine oil level too high Bleed the oil system Cylinder Piston is worn Replace the cylinder piston Engine ve...

Page 40: ...h as fuel rust remo ver brake cleaner or similar The use of such agents may result in malfunction damage and affect the security itself Do not use a high pressure washer or steam cleaner This can cause water to penetrate bearings electri cal components such as connectors or switches lighting ventilation ho ses brake shoes and brake linings or damage seals paint and other surfaces Cleaning after no...

Page 41: ...the drained fuel back into the fuel tank Fill the fuel tank to completely or add if necessary a fuel stabilizer to pro tect the fuel tank from rusting and the fuel from degradation Follow the steps below to cylinders piston rings etc to prevent rusting Remove spark plug cap and the spark plug Give a teaspoon of engine oil into the spark plug hole Join the Kickstarter to slow down and let the engin...

Page 42: ...dry and charge it every 2 months Do not store the battery in excessively cold or hot areas Below 0 C or above 30 C CAUTION Always perform necessary repairs be fore storage Recommended maintenance products Liqui Moly Motorbike Cleaner Motorbike Gloss Spray Wax Motorbike Chain Lube Motorbike Multi Spray Motorbike Gasoline Stabilizer CLEAN AND STORAGE ...

Page 43: ...42 DIMENSIONS SPECIFICATIONS 1360 2050 1100 810 1360 2050 1100 810 ...

Page 44: ...Fuel Type Unleaded gasoline only Quantity 17 0 l 0 5 l CAUTION BIOETHANOL FUEL E10 IS NOT PERMITTED Air filter Type Paper element ECU Manufacturer YESON Spark plug Manufacturer NGK Type DR8EA Spark plug gap 0 6 0 7mm Clutch Clutch type Multiple plate clutch Transmission type 5 speed constant mesh transmission Chassis Type Steel tube Tire Front tire Rim 2 5 17 Tyre 100 80 17 Tire air pressure 2 1 b...

Page 45: ...e Telescopic fork Spring Shock absorber type Coil spring Oil damper Rear suspension Type Unit swing Spring Shock absorber type Gas Oil damper Electric system Ignition system ECU Charging system ECU Magneto Battery Model YTX7A BS Voltage capacity 12 V 8 Ah Lamps Headlight 12 V 55 W 55 W Tail light Brake light 12 V 0 6 W 1 32 W LED Front turn signal light 12 V 7 W LED Rear turn signal light 12 V 7 W...

Page 46: ... damaged part in an authorized workshop after our approval Compensation for remote or instantaneous damages cannot be granted Vehicles in desolate condition will not be covered by warranty Repair works carried out on warranty do not enlarge the guarantee period Only this document entitles you to call on warranty services Therefore please make sure that you are delivered this fully filled in docu m...

Page 47: ...d to extraordinary stress WARNING Only appropriate works which are intended for your vehicle perform CAUTION Spark plug fuel filter and air filter must be replaced every 7000 km Hydraulic lines should be replaced every 4 years From 13000km or the 30th month the inspection should take place at least once a year or every 7000km The vehicle is continuously checked for rust The vehicle owner is respon...

Page 48: ...cover Control Retighten Brake system Control Clean Exchange Side stand Control Clean Lubricate Telescopic fork Control Shock absorber rear Control Oil strainer Spin filter Clean Engine oil Oil filter Exchange Control Exchange Exchange Exchange Transmission oil if available Exchange Valves Control Adjust Drive chain Pinion Control Clean Exchange Clutch Control Cables Bowden Control Clean Lubricate ...

Page 49: ...0 km or 12 month Current odometer reading Date Stamp Signature Maintenance interval 7000 km or 18 month Odometer reading Date Stamp Signature Maintenance interval 10000 km or 24 month Odometer reading Date Stamp Signature Maintenance interval 13000 km or 30 month Odometer reading Date Stamp Signature Maintenance interval 20000 km Odometer reading Date Stamp Signature Maintenance interval 27000 km ...

Page 50: ...49 SPACE FOR NOTES ...

Page 51: ...he written permission of the manufacturer is prohibited Distributed by KSR Group GmbH Gewerbeparkstrasse 11 3500 Krems a d Donau Austria The copyright is owned by the Company Manufacturer KSR Group GmbH Gewerbeparkstrasse 11 3500 Krems a d Donau Austria Product and specifications are subject to change without notice Recommended ...

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