HYOSUNG GT650SR - PARTS CATALOGUE Parts Catalog Download

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HYOSUNG MOTORS & MACHINERY INC.

Summary of Contents for GT650SR - PARTS CATALOGUE

Page 1: ...HYOSUNG MOTORS MACHINERY INC ...

Page 2: ...pecial demand When you order any colored parts including Fuel tank please add color code to the end of parts number and it will be helpful to register your parts order ଖ Color code 0DR ROUGE 0DS GRIS 0DY JAUNE CITRON 0BK NOIR 0MO JAUNE MANGUE HYOSUNG MOTORS MACHINERY INC ...

Page 3: ...11 12 13 3 2 14 14 14 14 14 15 14 14 14 15 14 14 15 14 14 14 15 16 17 16 17 16 17 18 18 16 17 15 7 21 1 5 6 23 22 10 4 18 15 19 16 20 9 14 17 8 F W D FIG 1 1 ...

Page 4: ...3131HN9100 13131HN9100 13131HN9100 13131HN9100 13131HN9100 13131HN9100 O RING intake pipe 1 10 11 09109H07018 09109H07018 09109H07018 09109H07018 09109H07018 09109H07018 09109H07018 09109H07018 BOLT cylinder head cover NO 1 2 12 09161H11008 09161H11008 09161H11008 09161H11008 09161H11008 09161H11008 09161H11008 09161H11008 WASHER cylinder head cover 2 20 13 09106H07017 09106H07017 09106H07017 0910...

Page 5: ...11 12 2 14 16 8 15 9 17 21 7 20 13 18 18 16 17 16 17 16 17 16 17 14 14 15 14 14 14 14 15 14 14 14 15 14 14 14 15 3 14 23 19 6 5 10 18 1 21 22 4 15 F W D FIG 1 2 22 ...

Page 6: ...9100 13131HN9100 13131HN9100 13131HN9100 13131HN9100 13131HN9100 O RING intake pipe 1 10 11 09109H07018 09109H07018 09109H07018 09109H07018 09109H07018 09109H07018 09109H07018 09109H07018 BOLT cylinder head cover NO 1 2 12 09161H11008 09161H11008 09161H11008 09161H11008 09161H11008 09161H11008 09161H11008 09161H11008 WASHER cylinder head cover 2 20 13 09106H07017 09106H07017 09106H07017 09106H0701...

Page 7: ...F W D FIG 2 1 3 6 4 5 6 4 3 2 5 ...

Page 8: ...20HPA 11220HN9120HPA 11220HN9100HPA 11220HN9100HPA CYLINDER COMP rear 1 5 3 11241HN9101 11241HN9101 11241HN9101 11241HN9101 11241HN9101 11241HN9101 11241HN9101 11241HN9101 GASKET cylinder 2 10 4 04213 13189 04213 13189 04213 13189 04213 13189 04213 13189 04213 13189 04213 13189 04213 13189 PIN cylinder head knock 4 60 5 08316 16068 08316 16068 08316 16068 08316 16068 08316 16068 08316 16068 08316 ...

Page 9: ......

Page 10: ...2142 05165 BOLT radiator fan 3 6 09404 06429 09404 06429 09404 06429 09404 06429 09404 06429 09404 06429 09404 06429 09404 06429 CLAMP radiator fan 1 7 09116 06143 09116 06143 09116 06143 09116 06143 09116 06143 09116 06143 09116 06143 09116 06143 BOLT radiator 3 15 8 09180 06030 09180 06030 09180 06030 09180 06030 09180 06030 09180 06030 09180 06030 09180 06030 SPACER radiator 3 15 9 09320 10015 ...

Page 11: ...FIG 4 1 0 4 5 6 25 20 20 26 22 22 2 10 10 10 10 10 12 12 27 27 12 12 7 7 3 13 13 14 14 17 17 19 18 24 16 16 15 23 23 8 22 21 20 8 8 8 8 8 11 11 9 ...

Page 12: ...1517 10458 01517 10458 01517 10458 BOLT engine mounting link cylhead 4 25 13 01514 08128 01514 08128 01514 08128 01514 08128 01514 08128 01514 08128 01514 08128 01514 08128 BOLT oil gallery 2 30 14 09168 08008 09168 08008 09168 08008 09168 08008 09168 08008 09168 08008 09168 08008 09168 08008 GASKET oil gallery bolt 2 30 15 31135HN91000S1 31135HN91000S1 31135HN91000S1 31135HN91000S1 31135HN91000S1...

Page 13: ...FIG 5 1 4 5 6 2 28 10 11 11 11 11 11 11 25 25 25 11 11 12 9 9 29 7 8 3 26 24 30 13 14 17 19 17 17 17 27 23 21 22 18 18 18 13 27 20 16 16 16 16 16 16 31 31 16 15 24 32 32 ...

Page 14: ...08 09280 22008 09280 22008 09280 22008 O RING crankshaft hole plug 1 5 16 01547 06358 01547 06358 01547 06358 01547 06358 01547 06358 01547 06358 01547 06358 01547 06358 BOLT clutch cover 9 85 17 01547 06258 01547 06258 01547 06258 01547 06258 01547 06258 01547 06258 01547 06258 01547 06258 BOLT clutch cover outer 4 20 18 01547 06708 01547 06708 01547 06708 01547 06708 01547 06708 01547 06708 0154...

Page 15: ...FIG 6 15 23 11 20 21 22 19 18 16 17 18 12 14 13 8 10 9 7 1 5 16 17 18 18 6 7 20 21 22 2 2 24 24 4 3 3 24 25 26 ...

Page 16: ...mary drive gear 3 15 13 08211 22422 08211 22422 08211 22422 08211 22422 08211 22422 08211 22422 08211 22422 08211 22422 WASHER primary drive gear thrust 1 5 14 09140H18001 09140H18001 09140H18001 09140H18001 09140H18001 09140H18001 09140H18001 09140H18001 NUT primary drive gear 1 5 15 09282 12001 09282 12001 09282 12001 09282 12001 09282 12001 09282 12001 09282 12001 09282 12001 SEAL crank shaft o...

Page 17: ...F W D FIG 7 5 7 1 3 2 6 6 6 6 6 6 4 ...

Page 18: ...12614HN9100 12614HN9100 12614HN9100 12614HN9100 12614HN9100 12614HN9100 CLUTCH starter one way 1 5 4 12620HN9101 12620HN9101 12620HN9101 12620HN9101 12620HN9101 12620HN9101 12620HN9101 12620HN9101 GEAR COMP starter clutch 1 5 5 12620HN9101 12620HN9101 12620HN9101 12620HN9101 12620HN9101 12620HN9101 12620HN9101 12620HN9101 GEAR starter clutch 1 NOT SALE 6 07110 08168 07110 08168 07110 08168 07110 0...

Page 19: ...FIG 8 4 2 5 5 5 5 6 6 6 6 3 10 10 10 10 11 11 11 11 12 12 12 12 12 12 12 12 9 8 7 7 7 7 8 9 1 13 13 13 13 14 14 14 14 ...

Page 20: ...2HN9100 SPRING valve outer 8 40 6 09289H04002 09289H04002 09289H04002 09289H04002 09289H04002 09289H04002 09289H04002 09289H04002 SEAL valve stem oil 8 40 7 12933HN9100 12933HN9100 12933HN9100 12933HN9100 12933HN9100 12933HN9100 12933HN9100 12933HN9100 SEAT valve spring 8 40 8 12911HN9100 12911HN9100 12911HN9100 12911HN9100 12911HN9100 12911HN9100 12911HN9100 12911HN9100 VALVE intake 4 20 9 12912H...

Page 21: ......

Page 22: ...TILLE REGLAGE SOUP 182 13 12892 05C00185 PASTILLE REGLAGE SOUP 185 13 12892 05C00188 PASTILLE REGLAGE SOUP 188 13 12892 05C00190 PASTILLE REGLAGE SOUP 190 13 12892 05C00192 PASTILLE REGLAGE SOUP 192 13 12892 05C00195 PASTILLE REGLAGE SOUP 195 13 12892 05C00198 PASTILLE REGLAGE SOUP 198 13 12892 05C00200 PASTILLE REGLAGE SOUP 200 13 12892 05C00202 PASTILLE REGLAGE SOUP 202 13 12892 05C00205 PASTILL...

Page 23: ...FIG 9 1 4 5 6 2 10 11 11 11 9 7 8 8 3 ...

Page 24: ...0 12812H35C00 BOLT camchain tensioner 1 5 5 1 12812HN9101 12812HN9101 12812HN9101 12812HN9101 12812HN9101 12812HN9101 12812HN9101 12812HN9101 BOLT camchain tensioner magneto 1 5 6 12837H31321 12837H31321 12837H31321 12837H31321 12837H31321 12837H31321 12837H31321 12837H31321 GASKET tensioner adjuster 2 10 7 12830HN9102 12830HN9102 12830HN9102 12830HN9102 12830HN9102 12830HN9102 12830HN9102 12830HN...

Page 25: ...2 0 51 52 53 54 55 5 6 57 16 48 49 18 24 37 36 38 40 41 42 43 44 45 23 19 29 27 14 47 20 21 30 32 31 3 33 4 7 8 9 10 11 12 13 22 26 28 17 15 1 46 35 34 39 25 56 F W D FIG 10 50 ...

Page 26: ...00 13307HN9100 13307HN9100 13307HN9100 13307HN9100 COMPRESSION SPRING 2 20 13308HN9100 13308HN9100 13308HN9100 13308HN9100 13308HN9100 13308HN9100 13308HN9100 13308HN9100 ADJUSTER PS 2 22 13306HG5100 13306HG5100 13306HG5100 13306HG5100 13306HG5100 13306HG5100 13306HG5100 13306HG5100 O RING 2 23 13365HN9100 13365HN9100 13365HN9100 13365HN9100 13365HN9100 13365HN9100 13365HN9100 13365HN9100 PILOT JE...

Page 27: ...2 0 51 52 53 54 55 5 6 57 16 48 49 18 24 37 36 38 40 41 42 43 44 45 23 19 29 27 14 47 20 21 30 32 31 3 33 4 7 8 9 10 11 12 13 22 26 28 17 15 1 46 35 34 39 25 56 F W D FIG 10 50 ...

Page 28: ...00 13351HN9100 13351HN9100 13351HN9100 13351HN9100 ADJUSTER GT650 R 2 51 13356HN9100 13356HN9100 13356HN9100 13356HN9100 13356HN9100 13356HN9100 13356HN9100 13356HN9100 COMPRESSION SPRING 2 52 13373HG5100 13373HG5100 13373HG5100 13373HG5100 13373HG5100 13373HG5100 13373HG5100 13373HG5100 SCREW 2 53 13342HG5100 13342HG5100 13342HG5100 13342HG5100 13342HG5100 13342HG5100 13342HG5100 13342HG5100 NUT ...

Page 29: ...18 19 17 9 21 22 20 7 0 2 6 12 3 6 4 13 12 14 6 6 5 6 6 10 12 16 14 8 15 16 15 7 1 11 12 F W D FIG 11 ...

Page 30: ...329HN9100 13329HN9100 13329HN9100 13329HN9100 13329HN9100 HOSE 2 8 13385HN9100 13385HN9100 13385HN9100 13385HN9100 13385HN9100 13385HN9100 13385HN9100 13385HN9100 CLIP 1 10 13328HN9100 13328HN9100 13328HN9100 13328HN9100 13328HN9100 13328HN9100 13328HN9100 13328HN9100 PLATE 1 11 13341HN9100 13341HN9100 13341HN9100 13341HN9100 13341HN9100 13341HN9100 13341HN9100 13341HN9100 PLATE 1 12 13384HN9100 1...

Page 31: ...FIG 12 1 3 2 9 9 9 9 4 8 7 5 11 6 6 10 13 12 12 16 16 16 16 14 15 ...

Page 32: ...500 13895HF4500 13895HF4500 PLUG oil drain 1 8 09401 14301 09401 14301 09401 14301 09401 14301 09401 14301 09401 14301 09401 14301 09401 14301 CLIP oil drain plug 1 9 02142 05165 02142 05165 02142 05165 02142 05165 02142 05165 02142 05165 02142 05165 02142 05165 SCREW air cleaner filter 4 10 16810HN9101 16810HN9101 16810HN9101 16810HN9101 16810HN9101 16810HN9101 16810HN9101 16810HN9101 TANK ASS Y ...

Page 33: ...FIG 13 1 4 6 6 3 10 10 10 10 11 11 11 11 12 9 9 8 8 2 5 13 14 15 15 15 17 17 0 16 7 13 13 ...

Page 34: ...8358 01517 08358 01517 08358 01517 08358 01517 08358 01517 08358 01517 08358 BOLT exhaust pipe connector comp 2 10 01421 08258 01421 08258 01421 08258 01421 08258 01421 08258 01421 08258 01421 08258 01421 08258 BOLT exhaust pipe stud 4 11 09143H08001 09143H08001 09143H08001 09143H08001 09143H08001 09143H08001 09143H08001 09143H08001 NUT exhaust pipe 4 20 12 01517 10458 01517 10458 01517 10458 0151...

Page 35: ...2 22 4 3 1 5 5 5 21 23 24 10 7 7 8 10 10 12 11 9 6 19 19 19 18 18 15 16 17 20 13 14 F W D FIG 14 ...

Page 36: ...2 PLUG oil drain 1 5 12 09168H14003 09168H14003 09168H14003 09168H14003 09168H14003 09168H14003 09168H14003 09168H14003 GASKET drain plug 1 10 13 16510HN9101 16510HN9101 16510HN9101 16510HN9101 16510HN9101 16510HN9101 16510HN9101 16510HN9101 FILTER COMP engine oil 1 5 14 09280H16001 09280H16001 09280H16001 09280H16001 09280H16001 09280H16001 09280H16001 09280H16001 O RING oil filter 1 5 15 16512HN...

Page 37: ......

Page 38: ... 06308 01547 06308 01547 06308 01547 06308 BOLT water pump 2 3 17491HN9100 17491HN9100 17491HN9100 17491HN9100 17491HN9100 17491HN9100 17491HN9100 HOSE water pump outlet 1 5 4 09401H26402 09401H26402 09401H26402 09401H26402 09401H26402 09401H26402 09401H26402 09401H26402 CLAMP water pump hose 2 35 5 17521HN9102 17521HN9102 17521HN9102 17521HN9102 17521HN9102 17521HN9102 17521HN9102 17521HN9102 GEA...

Page 39: ......

Page 40: ...100 17661HN9100 17661HN9100 17661HN9100 17661HN9100 17661HN9100 17661HN9100 HOSE connector inlet 2 11 09401H24402 09401H24402 09401H24402 09401H24402 09401H24402 09401H24402 09401H24402 09401H24402 CLAMP connector inlet hose 4 12 17610HN9100 17610HN9100 17610HN9100 17610HN9100 17610HN9100 17610HN9100 17610HN9100 17610HN9100 THERMOSTAT COMP 1 5 13 17650HN9100 17650HN9100 17650HN9100 17650HN9100 176...

Page 41: ...F W D FIG 17 1 1 5 9 6 6 5 5 5 2 11 12 8 7 7 7 7 2 13 14 17 17 17 17 10 3 3 3 3 16 15 15 15 15 4 15 ...

Page 42: ...101 18610HN9101 18610HN9101 18610HN9101 18610HN9101 18610HN9101 PIPE COMP 2ND air front 1 5 9 18620HN9101 18620HN9101 18620HN9101 18620HN9101 18620HN9101 18620HN9101 18620HN9101 18620HN9101 PIPE COMP 2ND air rear 1 5 10 18691HN9100 18691HN9100 18691HN9100 18691HN9100 18691HN9100 18691HN9100 18691HN9100 18691HN9100 HOSE carburetor vacuum front 1 5 11 18651HN9101 18651HN9101 18651HN9101 18651HN9101 ...

Page 43: ...20 21 22 8 24 19 18 17 16 14 13 12 11 6 7 6 5 2 3 28 4 4 1 10 25 9 26 27 15 23 F W D FIG 18 ...

Page 44: ...10 22068 08310 22068 08310 22068 08310 22068 08310 22068 08310 22068 08310 22068 08310 22068 NUT clutch release adjust 1 5 14 09263H15001 09263H15001 09263H15001 09263H15001 09263H15001 09263H15001 09263H15001 09263H15001 BEARING clutch release thrust 1 5 15 09160 15015 09160 15015 09160 15015 09160 15015 09160 15015 09160 15015 09160 15015 09160 15015 WASHER clutch release thrust 1 5 16 21462HN91...

Page 45: ...F W D FIG 19 1 24 31 32 27 28 30 29 34 33 12 10 11 2 8 3 20 6 18 22 45 46 7 44 43 36 35 50 49 16 38 41 40 42 48 25 23 13 19 26 47 17 15 14 37 21 4 9 39 5 ...

Page 46: ... 24351HN9101 24351HN9101 24351HN9101 24351HN9101 24351HN9101 24351HN9101 24351HN9101 24351HN9101 GEAR 5th driven 1 5 22 09167H25002 09167H25002 09167H25002 09167H25002 09167H25002 09167H25002 09167H25002 09167H25002 WASHER 3rd 4th driven gear thrust 1 5 23 08113 62030 08113 62030 08113 62030 08113 62030 08113 62030 08113 62030 08113 62030 08113 62030 BEARING drive shaft R 1 5 24 08123 63050 08123 ...

Page 47: ...F W D FIG 19 1 24 31 32 27 28 30 29 34 33 12 10 11 2 8 3 20 6 18 22 45 46 7 44 43 36 35 50 49 16 38 41 40 42 48 25 23 13 19 26 47 17 15 14 37 21 4 9 39 5 ...

Page 48: ...332HN9100 24332HN9100 BUSH 4th drive gear 1 46 09167H25003 09167H25003 09167H25003 09167H25003 09167H25003 09167H25003 09167H25003 09167H25003 WASHER thrust washer lock 1 5 47 24332HN9100 24332HN9100 24332HN9100 24332HN9100 24332HN9100 24332HN9100 24332HN9100 24332HN9100 BUSH 3rd driven gear 1 48 24322HN9100 24322HN9100 24322HN9100 24322HN9100 24322HN9100 24322HN9100 24322HN9100 24322HN9100 BUSH 2...

Page 49: ...27 28 29 31 30 32 33 33 34 35 22 30 37 13 13 36 17 3 10 12 10 7 11 8 5 14 19 20 8 15 23 24 25 26 1 4 16 21 9 2 6 33 18 F W D FIG 20 ...

Page 50: ...001 SHIM gear shift shaft thrust 2 10 19 09280 26003 09280 26003 09280 26003 09280 26003 09280 26003 09280 26003 09280 26003 09280 26003 O RING gear shift switch 1 5 20 37720HN9101 37720HN9101 37720HN9101 37720HN9101 37720HN9101 37720HN9101 37720HN9101 37720HN9101 SWITCH ASS Y gear shift 1 5 21 02112 95208 02112 95208 02112 95208 02112 95208 02112 95208 02112 95208 02112 95208 02112 95208 SCREW ge...

Page 51: ...4 2 3 1 F W D FIG 21 ...

Page 52: ...9100 31100HN9100 MOTOR ASS Y starting 1 5 2 08316 16068 08316 16068 08316 16068 08316 16068 08316 16068 08316 16068 08316 16068 08316 16068 NUT starter motor terminal 1 25 3 08319 21068 08319 21068 08319 21068 08319 21068 08319 21068 08319 21068 08319 21068 08319 21068 NUT start motor bracket 2 4 01547 06308 01547 06308 01547 06308 01547 06308 01547 06308 01547 06308 01547 06308 01547 06308 BOLT s...

Page 53: ...F IG 22 1 3 7 6 8 2 5 5 4 5 4 ...

Page 54: ... 32102HN9100 32102HN9100 ROTOR fly wheel 1 4 02142 05128 02142 05128 02142 05128 02142 05128 02142 05128 02142 05128 02142 05128 02142 05128 SCREW pick up coil M5X12 2 5 07110 06308 07110 06308 07110 06308 07110 06308 07110 06308 07110 06308 07110 06308 07110 06308 SCREW magneto stator M5X30 3 10 6 09103H12001 09103H12001 09103H12001 09103H12001 09103H12001 09103H12001 09103H12001 09103H12001 BOLT...

Page 55: ...FIG 23 2 1 ...

Page 56: ... PEU03 PF PG PS01 PS03 PUS01 ST01 PCS 1 33610HM8100 33610HM8100 33610HM8100 33610HM8100 33610HM8100 33610HM8100 33610HM8100 33610HM8100 BATTERY ASS Y 12V 12Ah STX14 BS 1 5 2 33860HN9100 33860HN9100 33860HN9100 33860HN9100 33860HN9100 33860HN9100 33860HN9100 33860HN9100 LEAD WIRE battery minus 1 5 碞決滆 ...

Page 57: ...9 9 9 17 18 17 18 17 18 7 15 21 19 20 13 5 6 6 12 14 10 14 11 12 13 8 11 3 2 1 2 4 16 22 22 16 9 F W D FIG 24 10 ...

Page 58: ...3500HN9100 33500HN9100 33500HN9100 33500HN9100 CAP ASS Y spark plug 2 10 11 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 SEAL spark plug 2 12 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 CAP spark plug 2 13 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 09106 06030 09106 0...

Page 59: ...F W D FIG 25 1 4 3 2 7 8 5 9 9 9 6 10 ...

Page 60: ...00HP9200 34500HP9200 34500HP9200 34500HP9200 34500HP9200 34500HP9200 PISPLAY ASS Y speedometer 1 NOT SALE 6 34600HP9200 34600HP9200 34600HP9200 34600HP9200 34600HP9200 34600HP9200 34600HP9200 34600HP9200 PCB ASS Y speedometer 1 NOT SALE 6 1 34111HP9200 34111HP9200 34111HP9200 34111HP9200 34111HP9200 34111HP9200 34111HP9260 34111HP9200 SPEEDOMETER COMP 1 7 34950HP9200 34950HP9200 34950HP9200 34950H...

Page 61: ...1 2 3 8 7 6 5 5 5 FIG 26 4 4 8 7 6 8 7 6 8 7 6 ...

Page 62: ... 09471H12230 BULB head lamp hi 12v H3 55w 1 4 35173HP9200 35173HP9200 35173HP9200 35173HP9200 35173HP9200 35173HP9200 35173HP9200 35173HP9200 DUST COVER 2 5 09148 05039 09148 05039 09148 05039 09148 05039 09148 05039 09148 05039 09148 05039 09148 05039 NUT head lamp speedometer 3 45 6 09320 09016 09320 09016 09320 09016 09320 09016 09320 09016 09320 09016 09320 09016 09320 09016 CUSHION head lamp ...

Page 63: ...FIG 27 1 2 4 4 5 5 6 7 9 8 3 ...

Page 64: ...066 08316 26066 08316 26066 08316 26066 08316 26066 08316 26066 08316 26066 08316 26066 NUT FT turnsignal lamp 4 40 6 35603HM8101 35603HM8151 35603HM8151 35603HM8151 35603HM8151 35603HM8151 35603HM8151 35603HM8101 LAMP ASS Y RR turnsignal R 1 5 7 35604HM8101 35604HM8151 35604HM8151 35604HM8151 35604HM8151 35604HM8151 35604HM8151 35604HM8101 LAMP ASS Y RR turnsignal L 1 5 8 09471 12003 09471 12003 ...

Page 65: ...F W D FIG 28 1 9 5 8 10 6 7 2 3 11 4 ...

Page 66: ...H06016 09139H06016 09139H06016 SCREW steer lock 1 5 5 37740HN9100 37740HN9100 37740HN9100 37740HN9100 37740HN9100 37740HN9100 37740HN9100 37740HN9100 SWITCH ASS Y rear stop 1 5 6 09407 14403 09407 14403 09407 14403 09407 14403 09407 14403 09407 14403 09407 14403 09407 14403 CLAMP wiring harness 4 10 7 02112 36128 02112 36128 02112 36128 02112 36128 02112 36128 02112 36128 02112 36128 02112 36128 S...

Page 67: ...F W D FIG 29 1 4 5 4 5 4 2 3 3 3 ...

Page 68: ...1 12047 09471 12047 09471 12047 09471 12047 09471 12047 09471 12047 09471 12047 09471 12047 BULB tail stop 12V P21 5W 1 3 03241 05166 03241 05166 03241 05166 03241 05166 03241 05166 03241 05166 03241 05166 03241 05166 SCREW tail stop 3 15 4 09160 05017 09160 05017 09160 05017 09160 05017 09160 05017 09160 05017 09160 05017 09160 05017 WASHER tail stop 3 15 5 09404 06401 09404 06401 09404 06401 094...

Page 69: ...FIG 30 1 4 5 6 2 10 11 12 9 7 8 3 3 13 14 14 17 19 18 18 16 15 25 26 26 26 26 26 26 27 27 24 23 20 22 21 23 24 ...

Page 70: ...2HN9101 41772HN9101 41772HN9101 41772HN9101 41772HN9101 41772HN9101 BRKT radiator upper 1 5 14 01517 06125 01517 06125 01517 06125 01517 06125 01517 06125 01517 06125 01517 06125 01517 06125 SCREW radiator upper brkt 1 15 15 08319 31108 08319 31108 08319 31108 08319 31108 08319 31108 08319 31108 08319 31108 08319 31108 NUT frame engine RR lower 2 20 16 15100HG5100 15100HG5100 15100HG5100 15100HG51...

Page 71: ...1 5 4 3 2 6 7 7 F W D FIG 31 ...

Page 72: ...22106 08310 22106 08310 22106 08310 22106 08310 22106 08310 22106 08310 22106 08310 22106 NUT prop stand 1 5 4 09443 15047 09443 15047 09443 15047 09443 15047 09443 15047 09443 15047 09443 15047 09443 15047 SPRING prop stand outter 1 5 5 09443 06001 09443 06001 09443 06001 09443 06001 09443 06001 09443 06001 09443 06001 09443 06001 SPRING prop stand inner 1 5 6 37840HN9102 37840HN9102 37840HN9102 ...

Page 73: ...F W D FIG 32 1 4 5 6 2 10 11 11 12 9 7 7 8 3 25 26 24 13 14 17 19 19 27 27 23 21 22 18 20 20 16 15 ...

Page 74: ...MAP reserver tank hose 2 12 01517 06168 01517 06168 01517 06168 01517 06168 01517 06168 01517 06168 01517 06168 01517 06168 BOLT reserver tank 1 5 13 14 43533H30A40 43533H30A40 43533H30A40 43533H30A40 43533H30A40 43533H30A40 43533H30A40 43533H30A40 BOLT front footrest bar 1 15 09180H08008 09180H08008 09180H08008 09180H08008 09180H08008 09180H08008 09180H08008 09180H08008 SPACER front footrest 1 10...

Page 75: ...1 4 5 6 28 2 10 10 11 12 9 7 8 3 3 25 24 26 27 13 14 17 17 19 19 23 21 21 22 18 18 20 20 16 16 16 16 15 F W D FIG 33 ...

Page 76: ...P 43721HM810303P 43721HM810303P 43721HM810303P 43721HM810303P BRACKET pillion footrest L 1 5 14 1 43721HM810403P 43721HM810403P 43721HM810403P 43721HM810403P 43721HM810403P 43721HM810403P 43721HM810403P 43721HM810403P BRACKET pillion footrest L 1 5 15 43671HM8101 43671HM8101 43671HM8101 43671HM8101 43671HM8101 43671HM8101 43671HM8101 43671HM8101 FOOTREST BAR pillion L 1 5 16 07120 08258 07120 0825...

Page 77: ...1 4 4 5 5 6 2 10 11 12 9 7 7 8 3 3 25 24 26 27 13 19 23 29 28 29 21 22 20 15 14 30 18 16 17 F W D FIG 34 ...

Page 78: ...9180H08007 09180H08007 09180H08007 09180H08007 SPACER fuel tank RR cushion 1 5 13 09320H10020 09320H10020 09320H10020 09320H10020 09320H10020 09320H10020 09320H10020 09320H10020 CUSHION fuel tank RR lower 1 5 14 44200H35C10 44200H35C10 44200H35C10 44200H35C10 44200H35C10 44200H35C10 44200H35C10 44200H35C10 CAP ASS Y fuel tank filler 1 15 09401H11401 09401H11401 09401H11401 09401H11401 09401H11401 ...

Page 79: ...FIG 35 1 4 5 6 2 7 8 3 ...

Page 80: ...09440 11016 09440 11016 SPRING seat front knob 1 5 4 08322 11088 08322 11088 08322 11088 08322 11088 08322 11088 08322 11088 08322 11088 08322 11088 WASHER seat front knob 1 15 5 04111 20208 04111 20208 04111 20208 04111 20208 04111 20208 04111 20208 04111 20208 04111 20208 PIN seat front knob 1 10 6 45200HP9200 45200HP9200 45200HP9200 45200HP9200 45200HP9200 45200HP9200 45200HP9200 45200HP9200 SE...

Page 81: ... 12 12 12 12 9 7 8 3 25 24 27 26 26 26 26 28 13 31 31 14 32 32 23 30 30 30 30 23 23 23 23 23 23 23 22 22 16 15 14 16 15 14 16 15 14 16 15 15 17 19 18 17 19 18 21 20 21 21 21 20 29 29 29 21 21 20 29 20 21 20 20 21 33 34 34 33 20 20 29 29 13 ...

Page 82: ... body side L color GRIS 1 4 94421HP92020BK COW G body side L color NOIR 4 94421HP92020M0 COW G body side L color JAUNE MANGUE 5 94431HP9200 94431HP9200 94431HP92000DR 94431HP9200 94431HP9200 94431HP9200 94431HP9200 94431HP9200 COW G body side R inner color ROUGE 5 94431HP92000DY COW G body side R inner color JAUNE CITRON 5 94431HP92000DS COW G body side R inner color GRIS 5 94431HP92000BK COW G bo...

Page 83: ... 12 12 12 12 9 7 8 3 25 24 27 26 26 26 26 28 13 31 31 14 32 32 23 30 30 30 30 23 23 23 23 23 23 23 22 22 16 15 14 16 15 14 16 15 14 16 15 15 17 19 18 17 19 18 21 20 21 21 21 20 29 29 29 21 21 20 29 20 21 20 20 21 33 34 34 33 20 20 29 29 13 ...

Page 84: ...106 03241 05106 03241 05106 SCREW side COW G lower COW G 24 09148 05004 09148 05004 09148 05004 09148 05004 09148 05004 09148 05004 09148 05004 09148 05004 NUT lower COW G ctr body side COW G R L 25 03241 05125 03241 05125 03241 05125 03241 05125 03241 05125 03241 05125 03241 05125 03241 05125 SCREW lower COW G ctr body side COW G R L 26 09148 06020 09148 06020 09148 06020 09148 06020 09148 06020 ...

Page 85: ...F W D FIG 37 1 13 13 12 12 2 3 4 5 6 8 15 15 7 9 10 10 10 10 10 10 10 10 10 16 16 16 14 16 16 16 16 16 16 11 11 11 11 11 11 11 11 11 10 10 16 16 16 16 16 10 16 16 10 10 9 10 13 13 ...

Page 86: ...94478HP9400 94478HP9400 94478HP9400 94478HP9400 94478HP9400 PLATE COMP under COW G upper RH 1 5 8 94479HP9400 94479HP9400 94479HP9400 94479HP9400 94479HP9400 94479HP9400 94479HP9400 94479HP9400 PLATE COMP under COW G upper LH 1 5 9 01134 06306 01134 06306 01134 06306 01134 06306 01134 06306 01134 06306 01134 06306 01134 06306 BOLT body under COW G frame 2 10 09106H06150 09106H06150 09106H06150 091...

Page 87: ...FIG 38 1 4 4 5 5 6 6 2 10 11 12 12 10 9 9 7 7 8 8 3 13 ...

Page 88: ...06166 01517 06166 BOLT rr fender ft frame side tube 2 85 7 09169 06032 09169 06032 09169 06032 09169 06032 09169 06032 09169 06032 09169 06032 09169 06032 WASHER rr fender ft frame side tube 2 40 8 02142 06166 02142 06166 02142 06166 02142 06166 02142 06166 02142 06166 02142 06166 02142 06166 SCREW rr fender lower 2 20 9 09169 06032 09169 06032 09169 06032 09169 06032 09169 06032 09169 06032 09169...

Page 89: ......

Page 90: ...2142 06165 02142 06165 02142 06165 02142 06165 02142 06165 02142 06165 02142 06165 02142 06165 SCREW frm side low frm 2 45 11 02142 05165 02142 05165 02142 05165 02142 05165 02142 05165 02142 05165 02142 05165 02142 05165 SCREW frm side low rear fender 6 12 45220HM8100 45220HM8100 45220HM8100 45220HM8100 45220HM8100 45220HM8100 45220HM8100 45220HM8100 LOCK ASS Y seat striker rear 1 5 13 02122 0630...

Page 91: ...1 4 4 15 15 14 4 4 5 6 10 11 11 11 11 12 9 7 8 17 16 3 2 13 12 13 F W D FIG 40 ...

Page 92: ...t fork R 1 KM4MP51A341100140 10 51220HP9200 51220HP9200 51220HP9200 51220HP9200 51220HP9200 51220HP9200 51220HP9200 51220HP9200 DAMPER ASS Y front fork L 1 KM4MP51A341100140 10 0 52120HN9100 52120HN9100 52120HN9100 52120HN9100 52120HN9100 52120HN9100 52120HN9100 52120HN9100 CAP OUTER TUBE 2 10 1 52210 N9100 52210 N9100 52210 N9100 52210 N9100 52210 N9100 52210 N9100 52210 N9100 52210 N9100 FORK up...

Page 93: ...1 4 2 2 3 F W D FIG 41 ...

Page 94: ...0 08258 07110 08258 07110 08258 07110 08258 07110 08258 07110 08258 BOLT front fork upper bracket 2 55 3 09159H22002 09159H22002 09159H22002 09159H22002 09159H22002 09159H22002 NUT str upper 1 5 4 09160H22032 09160H22032 09160H22032 09160H22032 09160H22032 09160H22032 WASHER str upper 1 5 5 68140HP9200 68140HP9200 68140HP9200 68140HP9200 68140HP9200 68140HP9200 EMBLEM GT650S S TYPE 1 68140HP9400 6...

Page 95: ...1 4 5 5 6 2 2 3 7 8 F W D FIG 41 1 ...

Page 96: ...ACKER FORNT FORK UPP 1 5 2 07110 08258 07110 08258 BOLT front fork upper bracket 2 3 09159H22002 09159H22002 NUT str upper 1 4 09160H22032 09160H22032 WASHER str upper 1 5 5 56211 35C00 56211 35C00 HOLDER handle bar 2 10 6 56171HF4601 56171HF4601 COVER steering head 1 5 7 09106H08458 09106H08458 BOLT handle holer upper 4 8 56222HG5100 56222HG5100 CAP headle holder upper bolt 4 20 3 7 5 碞決滆 ...

Page 97: ...1 5 2 3 4 4 F W D FIG 42 ...

Page 98: ... 53111HM81000M0 FENDER front color JAUNE MANGUE 2 59430HN9100 59430HN9100 59430HN9100 59430HN9100 59430HN9100 59430HN9100 59430HN9100 59430HN9100 CLAMP COMP front brake hose R 1 5 3 59440HN9100 59440HN9100 59440HN9100 59440HN9100 59440HN9100 59440HN9100 59440HN9100 59440HN9100 CLAMP COMP front brake hose L 1 5 4 01517 08126 01517 08126 01517 08126 01517 08126 01517 08126 01517 08126 01517 08126 01...

Page 99: ...1 4 4 5 6 2 10 11 9 9 7 8 3 12 F W D FIG 43 ...

Page 100: ...54711HG5101 54711HG5101 54711HG5101 AXLEL front 1 5 6 54740HM8101 54740HM8101 54740HM8101 54740HM8101 54740HM8101 54740HM8101 54740HM8101 54740HM8101 SPACER COMP front axle R 1 5 7 54721HM8100 54721HM8100 54721HM8100 54721HM8100 54721HM8100 54721HM8100 54721HM8100 54721HM8100 NUT front axle 1 5 8 34860HP9201 34860HP9201 34860HP9201 34860HP9201 34860HP9201 34860HP9201 34860HP9201 34860HP9201 SENSOR...

Page 101: ...7 8 3 6 9 4 5 2 10 12 12 11 11 1 13 F W D FIG 44 ...

Page 102: ...00002 09408 00002 09408 00002 09408 00002 09408 00002 09408 00002 CLIP cable 1 5 7 09200 06004 09200 06004 09200 06004 09200 06004 09200 06004 09200 06004 PIN clutch 1 5 8 04111 20158 04111 20158 04111 20158 04111 20158 04111 20158 04111 20158 COTTER PIN clutch 1 5 9 58600HP9201 58600HP9201 58600HP9201 58600HP9201 58600HP9201 58600HP9201 CABLE ASS Y throttle return 1 5 10 56500HP9200 56500HP9200 5...

Page 103: ...7 8 5 6 3 10 9 4 2 1 F W D FIG 44 1 ...

Page 104: ... THROTTLE 1 5 4 58410HN9103 58410HN9103 CABLE COMP STARTER 1 5 56501HP9250 56501HP9250 MIRROR SET 1 5 5 56500HP9250 56500HP9250 MIRROR ASS Y rear view RH 1 6 56600HP9250 56600HP9250 MIRROR ASS Y rear view LH 1 7 09200 06004 09200 06004 PIN CLTCH 1 5 8 04111 20158 04111 20158 COTTER PIN clutch 1 5 9 58600HP9201 58600HP9201 CABLE throttle return 1 5 10 09408 00002 09408 00002 CLIP throttle cable ret...

Page 105: ...14 21 5 3 7 6 18 15 9 20 19 8 17 16 F W D FIG 45 10 11 13 12 4 1 3 2 5 ...

Page 106: ... 08319 21065 08319 21065 08319 21065 08319 21065 08319 21065 08319 21065 08319 21065 NUT brake lever pivot 1 5 12 57460 17C00 57460 17C00 57460 17C00 57460 17C00 57460 17C00 57460 17C00 57460 17C00 57460 17C00 SWITCH ASS Y stop 1 5 13 02112 74108 02112 74108 02112 74108 02112 74108 02112 74108 02112 74108 02112 74108 02112 74108 SCREW stop switch 1 5 14 57620HN9100 57620HN9100 57620HN9100 57620HN9...

Page 107: ...F W D FIG 46 0 4 2 3 1 1 ...

Page 108: ...08308 07120 08308 07120 08308 07120 08308 07120 08308 07120 08308 07120 08308 07120 08308 BOLT caliper 2 2 01514 06106 01514 06106 01514 06106 01514 06106 01514 06106 01514 06106 01514 06106 01514 06106 BOLT speedometer cable guide 1 3 59266HN9100 59266HN9100 59266HN9100 59266HN9100 59266HN9100 59266HN9100 59266HN9100 59266HN9100 GUIDE speedometer cable 1 4 59300HG5800 59300HG5800 59300HG5800 5930...

Page 109: ...FIG 47 2 0 F W D 1 1 ...

Page 110: ... 1 59400HM8161 59400HM8161 59400HM8161 59400HM8161 59400HM8161 59400HM8161 59400HM8161 59400HM8161 CALIPER ASS Y R 1 1 07120 08258 07120 08258 07120 08258 07120 08258 07120 08258 07120 08258 07120 08258 07120 08258 BOLT caliper 2 40 2 59300HG5800 59300HG5800 59300HG5800 59300HG5800 59300HG5800 59300HG5800 59300HG5800 59300HG5800 PAD SET 1 碞決滆 ...

Page 111: ...F W D FIG 48 0 4 4 4 4 1 2 3 5 6 6 7 7 ...

Page 112: ...510 59669 36510 59669 36510 59669 36510 59669 36510 59669 36510 CAP reservoir 1 3 59610 35C00 59610 35C00 59610 35C00 59610 35C00 59610 35C00 59610 35C00 59610 35C00 59610 35C00 PISTON SET 1 NOT SALE 4 59691 35C00 59691 35C00 59691 35C00 59691 35C00 59691 35C00 59691 35C00 59691 35C00 59691 35C00 SCREW 2 5 59671 35C00 59671 35C00 59671 35C00 59671 35C00 59671 35C00 59671 35C00 59671 35C00 59671 35...

Page 113: ...F W D FIG 49 3 5 7 7 6 6 6 6 3 3 4 3 7 1 7 7 7 7 2 3 3 3 3 3 7 3 3 3 8 10 11 ...

Page 114: ...59450HP9202 59450HP9202 59450HP9202 59450HN9100 59450HP9202 59450HN9100 59450HP9202 59450HP9202 HOSE COMP front brake upper 1 5 69480HM8104 69480HM8104 69480HM8104 69480HM8104 69480HM8104 69480HM8104 69480HM8104 69480HM8104 HOSE COMP rear brake 1 5 6 09161 10005 09161 10005 09161 10005 09161 10005 09161 10005 09161 10005 09161 10005 09161 10005 WASHER rear brake fluid 4 80 7 09360 10039 09360 1003...

Page 115: ...7 21 16 29 22 23 22 11 11 12 26 25 24 2 1 5 9 18 17 8 3 4 4 3 8 24 29 16 6 8 21 6 15 14 28 10 10 27 13 13 19 20 19 20 F W D FIG 50 ...

Page 116: ... 09103H14001 09103H14001 09103H14001 09103H14001 09103H14001 09103H14001 09103H14001 BOLT rear cushion rod 2 10 16 62641HN9100 62641HN9100 62641HN9100 62641HN9100 62641HN9100 62641HN9100 62641HN9100 62641HN9100 ROD rear cushion lever 2 10 17 09180H10073 09180H10073 09180H10073 09180H10073 09180H10073 09180H10073 09180H10073 09180H10073 SPACER rear cushion lever rear 1 5 18 09263H17002 09263H17002 ...

Page 117: ...F W D FIG 51 1 6 6 5 2 4 3 3 7 ...

Page 118: ...H10101 BOLT rear shock absorber upper 1 10 3 08319 31108 08319 31108 08319 31108 08319 31108 08319 31108 08319 31108 NUT rear shock absorber upper 2 20 4 09103H10101 09103H10101 09103H10101 09103H10101 09103H10101 09103H10101 BOLT rear shock absorber lower 1 10 5 61310HM8102 61310HM8102 61310HM8102 61310HM8102 61310HM8102 61310HM8102 CASE COMP chain 1 5 6 09111H06066 09111H06066 09111H06066 09111H...

Page 119: ...1 4 4 4 4 5 6 2 10 11 11 12 9 7 7 8 3 3 3 2 2 2 3 13 14 15 FIG 52 ...

Page 120: ...08316 26055 08316 26055 08316 26055 08316 26055 08316 26055 08316 26055 08316 26055 08316 26055 NUT license lamp M5 2 15 8 35915HL7300 35915HL7300 35915HL7300 35915HL7300 35915HL7300 35915HL7300 35915HL7300 35915HL7300 COVER license lamp 2 9 08316 26055 08316 26055 08316 26055 08316 26055 08316 26055 08316 26055 08316 26055 08316 26055 NUT license lamp 2 15 10 35970 17303 35970 17303 35970 17303 3...

Page 121: ...1 1 4 1 26 28 5 6 2 10 11 12 9 7 8 3 25 24 13 14 17 19 23 21 22 18 20 27 16 15 F W D FIG 53 ...

Page 122: ...088 NUT rear sprocket 6 30 13 09285 28001 09285 28001 09285 28001 09285 28001 09285 28001 09285 28001 09285 28001 09285 28001 OIL SEAL rear sprocket mounting drum 1 5 14 08133 62047 08133 62047 08133 62047 08133 62047 08133 62047 08133 62047 08133 62047 08133 62047 BEARING rear sprocket mounting drum 1 5 15 64162HN9100 64162HN9100 64162HN9100 64162HN9100 64162HN9100 64162HN9100 64162HN9100 64162HN...

Page 123: ...F W D FIG 54 0 1 2 ...

Page 124: ...9300HN9101 69300HN9100 69300HN9100 69300HN9100 69300HN9100 69300HN9100 69300HN9100 69300HN9100 CALIPER ASS Y rear brake 1 5 1 09103H08254 69300HN9101 69300HN9101 69300HN9101 69300HN9101 69300HN9101 69300HN9101 69300HN9101 BOLT caliper 1 2 59300HG5800 09103H08254 09103H08254 09103H08254 09103H08254 09103H08254 09103H08254 09103H08254 PAD SET 2 碞決滆 ...

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