REAR BRAKE
4-62
TIP
Align the slot “a” of the rear wheel sensor hous-
ing “1” with the projection “b” of the rear brake
caliper bracket “2”, and then assemble them.
NOTICE
ECA14470
Make sure there are no foreign materials in
the wheel hub. Foreign materials cause dam-
age to the inner sensor rotor and wheel sen-
sor.
2. Tighten:
• Brake torque rod bolt
• Rear wheel axle nut
• Rear wheel axle pinch bolt
3. Install:
• Brake pad supports
• Brake pad shims
(onto the brake pads)
• Brake pads
• Brake caliper bolts
• Rear brake caliper
Refer to “REPLACING THE REAR BRAKE
PADS” on page 4-59.
4. Install:
• Brake hose gaskets
• Brake hose (hydraulic unit to rear brake cali-
per) “1”
• Brake hose union bolt “2”
WARNING
EWA13530
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to “CABLE
ROUTING” on page 2-43.
NOTICE
ECA23P1060
When installing the brake hose onto the
brake caliper “3”, make sure the brake pipe
“a” is installed between the projections “b”
on the brake caliper.
5. Fill:
• Brake fluid reservoir
(with the specified amount of the recom-
mended brake fluid)
WARNING
EWA13090
• Use only the designated brake fluid. Other
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
• Refill with the same type of brake fluid that
is already in the system. Mixing brake fluids
may result in a harmful chemical reaction,
leading to poor brake performance.
• When refilling, be careful that water does
not enter the brake fluid reservoir. Water
will significantly lower the boiling point of
the brake fluid and could cause vapor lock.
NOTICE
ECA13540
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean up
any spilt brake fluid immediately.
T
R
.
.
Brake torque rod bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
Rear wheel axle nut
125 Nm (12.5 m·kgf, 90 ft·lbf)
Rear wheel axle pinch bolt
25 Nm (2.5 m·kgf, 18 ft·lbf)
T
R
.
.
Brake caliper bolt
27 Nm (2.7 m·kgf, 19 ft·lbf)
a
b
2
1
New
T
R
.
.
Brake hose union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
Recommended fluid
DOT 4
3
1
a
b
2
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...