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PERIODIC MAINTENANCE
3-2
EAU36771
TIP
• Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be
cleaned with compressed air to avoid damaging it.
7
*
Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
8
*
Wheel bearings
• Check bearing for looseness
or damage.
√
√
√
√
9
*
Swingarm
• Check operation and for ex-
cessive play.
√
√
√
√
• Lubricate with lithium-soap-
based grease.
Every 50000 km (30000 mi)
10
*
Steering bearings
• Check bearing play and steer-
ing for roughness.
√
√
√
√
√
• Lubricate with lithium-soap-
based grease.
Every 50000 km (30000 mi)
11
*
Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
√
√
√
√
√
12
Brake lever pivot
shaft
• Lubricate with silicone grease.
√
√
√
√
√
13
Brake pedal pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
14
Clutch lever pivot
shaft
• Lubricate with silicone grease.
√
√
√
√
√
15
Shift pedal pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
16
Sidestand, center-
stand
• Check operation.
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
17
*
Sidestand switch
• Check operation.
√
√
√
√
√
√
18
*
Front fork
• Check operation and for oil
leakage.
√
√
√
√
19
*
Shock absorber
assembly
• Check operation and shock
absorber for oil leakage.
√
√
√
√
20
*
Rear suspension
relay arm and
connecting arm
pivoting points
• Check operation.
√
√
√
√
21
Engine oil
• Change.
• Check oil level and vehicle for
oil leakage.
√
√
√
√
√
√
22
Engine oil filter
cartridge
• Replace.
√
√
√
23
*
Cooling system
• Check coolant level and vehi-
cle for coolant leakage.
√
√
√
√
√
• Change.
Every 3 years
24
Final gear oil
• Check oil level and vehicle for
oil leakage.
√
√
√
• Change.
√
√
√
25
*
Front and rear
brake switches
• Check operation.
√
√
√
√
√
√
26
Moving parts and
cables
• Lubricate.
√
√
√
√
√
27
*
Throttle grip
housing and ca-
ble
• Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip
housing and cable.
√
√
√
√
√
28
*
Lights, signals
and switches
• Check operation.
• Adjust headlight beam.
√
√
√
√
√
√
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...