PERIODIC MAINTENANCE
3-30
4. Install:
• Final gear oil filler bolt
(along with the gasket
)
EAS21471
CHANGING THE FINAL GEAR OIL
1. Place the vehicle on a level surface.
2. Place a container under the final gear case.
3. Remove:
• Final gear oil filler bolt “1”
(along with the gasket “2”)
• Final gear oil drain bolt “3”
(along with the gasket “4”)
Completely drain the final gear case of its oil.
4. Install:
• Final gear oil drain bolt
(along with the gasket
)
5. Fill:
• Final gear case
(with the specified amount of the recom-
mended final gear oil)
NOTICE
ECA23P1039
Take care not to allow foreign material to en-
ter the final gear case.
6. Check:
• Oil level
Refer to “CHECKING THE FINAL GEAR OIL
LEVEL” on page 3-29.
7. Install:
• Final gear oil filler bolt
(along with the gasket
)
EAS23P1019
CHECKING THE BRAKE LIGHT SWITCHES
1. Check:
• Front brake light switch operation
• Rear brake light switch operation
When operating the brake lever and brake
pedal, confirm that the brake light turns on.
Faulty
→
Refer to “CHECKING THE
EAS21330
ADJUSTING THE REAR BRAKE LIGHT
SWITCH
TIP
The rear brake light switch is operated by move-
ment of the brake pedal. The rear brake light
switch is properly adjusted when the brake light
comes on just before the braking effect starts.
1. Check:
• Rear brake light operation timing
Incorrect
→
Adjust.
2. Adjust:
• Rear brake light operation timing
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Hold the main body “1” of the rear brake light
switch so that it does not rotate and turn the
adjusting nut “2” in direction “a” or “b” until the
rear brake light comes on at the proper time.
T
R
.
.
Final gear oil filler bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
T
R
.
.
Final gear oil drain bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
Quantity
0.20 L (0.21 US qt, 0.18 Imp.qt)
1
2
3
New
3
4
1
2
New
T
R
.
.
Final gear oil filler bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
Direction “a”
Brake light comes on sooner.
Direction “b”
Brake light comes on later.
New
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...