TIGHTENING TORQUES
2-18
Coolant drain bolt (water pump)
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Generator cover bolt
M6
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
l=55 mm
(2.17 in)
Generator cover bolt
M6
12
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
l=25 mm
(0.99 in)
Generator rotor bolt
M12
1
130 Nm (13 m·kgf, 94 ft·lbf)
Stator coil bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Stator coil lead holder bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Starter clutch bolt
M8
3
32 Nm (3.2 m·kgf, 23 ft·lbf)
Clutch cover bolt
M6
16
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Timing mark accessing screw
M8
1
15 Nm (1.5 m·kgf, 11 ft·lbf)
Clutch cover damper plate screw
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Clutch spring plate retainer bolt
M6
6
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Clutch boss nut
M20
1
125 Nm (12.5 m·kgf, 90 ft·lbf)
Stake.
Clutch release cylinder bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Clutch release cylinder bleed
screw
M8
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Pickup rotor bolt
M10
1
65 Nm (6.5 m·kgf, 47 ft·lbf)
Crankshaft position sensor hold-
er bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Cylinder head cover bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Cylinder head breather plate bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Ignition coil bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Spark plug
M10
4
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Camshaft cap bolt
M6
12
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Intake camshaft sprocket bolt
M7
2
24 Nm (2.4 m·kgf, 17 ft·lbf)
Exhaust camshaft sprocket bolt
M7
2
24 Nm (2.4 m·kgf, 17 ft·lbf)
Timing chain tensioner bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Cylinder head bolt
M12
6
See TIP.
Cylinder head bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Engine oil check bolt
M8
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
Cylinder head blind plug
M12
2
28 Nm (2.8 m·kgf, 20 ft·lbf)
Cylinder head stud bolt
M8
4
15 Nm (1.5 m·kgf, 11 ft·lbf)
Water jacket cover bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Rear balancer cover bolt
M6
11
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Rear balancer shaft retainer
screw
M6
1
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
E
LT
LT
LT
LT
E
LT
LT
LT
LT
E
E
LT
LT
LT
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...