TIGHTENING TORQUES
2-19
Rear balancer holder bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Crankcase bolt
M10
6
See TIP.
l=130 mm
(5.12 in)
Crankcase bolt
M8
6
24 Nm (2.4 m·kgf, 17 ft·lbf)
l=78 mm
(3.07 in)
Crankcase bolt
M8
7
24 Nm (2.4 m·kgf, 17 ft·lbf)
l=80 mm
(3.15 in)
Crankcase bolt
M8
5
24 Nm (2.4 m·kgf, 17 ft·lbf)
l=60 mm
(2.36 in)
Crankcase bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
l=50 mm
(1.97 in)
Crankcase bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
l=65 mm
(2.56 in)
Timing chain guide retainer bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Neutral switch
M10
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Negative battery lead and upper
crankcase bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Engine ground lead bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil plug holder bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Main-galley bolt
M16
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Sub-galley bolt
M20
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Oil nozzle 1 bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil nozzle 2
M6
1
0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)
Oil nozzle 3
M8
1
3.0 Nm (0.30 m·kgf, 2.2 ft·lbf)
Oil filter cartridge
M20
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Oil filter cartridge union bolt
M20
1
80 Nm (8.0 m·kgf, 58 ft·lbf)
Oil delivery passage cover bolt
M6
4
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Oil pan bolt
M6
19
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil strainer cover screw
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
l=20 mm
(0.79 in)
Oil strainer cover screw
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
l=70 mm
(2.76 in)
Engine oil drain bolt (crankcase)
M12
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil drain bolt (oil tank)
M12
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Oil level switch bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
E
E
E
E
E
E
LT
LT
LT
LT
LT
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...