OIL PUMP
5-81
EAS24990
CHECKING THE OIL STRAINER
1. Check:
• Oil strainer (oil pan)
Damage
→
Replace.
Contaminants
→
Clean with solvent.
• Oil strainer (oil pump)
Damage
→
Replace the oil pump assembly.
Contaminants
→
Clean with solvent.
EAS25010
ASSEMBLING THE OIL PUMP
1. Lubricate:
• Inner rotors
• Outer rotors
• Oil pump driven gear
(with the recommended lubricant)
2. Install:
• Oil pump driven gear
• Pins
• Oil pump outer rotors
• Oil pump inner rotors
TIP
When installing the inner rotors, align the pins in
the oil pump driven gear with the groove in the
inner rotors.
3. Check:
• Oil pump operation
Refer to “CHECKING THE OIL PUMP” on
page 5-80.
EAS25050
INSTALLING THE OIL PAN
1. Install:
• Dowel pins
• Gasket
• Oil pan
TIP
Tighten the oil pan bolts in stages and in a criss-
cross pattern.
EAS23P1031
INSTALLING THE OIL STRAINER COVER
1. Apply:
• Sealant
(on to the oil strainer cover and oil strainer
cover gasket)
TIP
Apply Three Bond No.1541C® “1” onto the mat-
ing surfaces of the oil strainer cover and oil
strainer cover gasket.
2. Install:
• Oil strainer (oil pan)
• Oil strainer cover gasket
• Oil strainer cover
TIP
• Apply locking agent (LOCTITE®) to the
threads of bolts “1”.
• Tighten the oil strainer cover bolts in stages
and in a crisscross pattern.
Recommended lubricant
Engine oil
T
R
.
.
Oil pan bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
New
T
R
.
.
Oil strainer cover bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
1
New
1
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...