SHAFT DRIVE
4-111
b. If it is necessary to increase the final gear
backlash by more than 0.2 mm (0.008 in), re-
duce the ring gear shim thickness by 0.2 mm
(0.008 in) for every 0.2 mm (0.008 in) in-
crease of thrust washer thickness.
c. If it is necessary to reduce the final gear back-
lash by more than 0.2 mm (0.008 in), in-
crease the ring gear shim thickness by 0.2
mm (0.008 in) for every 0.2 mm (0.008 in) de-
crease of thrust washer thickness.
TIP
Be sure to use only one thrust washer to obtain
the thrust washer thickness.
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EAS23600
MEASURING THE RING-GEAR-TO-
STOPPER-BOLT CLEARANCE
1. Remove:
• Ring gear bearing housing
(along with the ring gear)
Refer to “ADJUSTING THE FINAL GEAR
BACKLASH” on page 4-110.
2. Measure:
• Ring-gear-to-stopper-bolt clearance “a”
Out of specification
→
Adjust.
3. Install:
• Ring gear bearing housing
(along with the ring gear)
EAS23610
ADJUSTING THE RING-GEAR-TO-
STOPPER-BOLT CLEARANCE
1. Remove:
• Ring gear “1”
• Stopper bolt “2”
• Stopper bolt shim(s) “3”
• Ring gear bearing housing “4”
2. Select:
• Stopper bolt shim(s)
3. Install:
• Ring gear bearing housing “1”
• Stopper bolt shim(s) “2”
• Stopper bolt “3”
• Ring gear “4”
Ring gear shims
Thickness (mm)
0.25 0.30 0.40 0.50
Thrust washer
Thickness (mm)
1.2 1.4 1.6 1.8 2.0
Ring-gear-to-stopper-bolt clear-
ance
0.30–0.60 mm (0.012–0.024 in)
1. Stopper bolt
2. Ring gear
Stopper bolt shims
Thickness (mm)
0.15 0.20
T
R
.
.
Stopper bolt
9 Nm (0.9 m·kgf, 6.5 ft·lbf)
LOCTITE®
1
3
2
4
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...