Tuttnauer ELARA11-D Technicial Manual Download Page 148

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Page 147

Part Number

Desription

GAS083-0004

Tube, Silicone, Clear, Translucent, 7x13mm, 58 Shore A

GAS086-0017

Tube, Teflon, 6x8mm

THE005-0047

Switch, Pressure, TY85/B, Campini

THE006-0006

Transducer, Pressure, 0-4 Bar abs

SVL029-0028

Safety Valve, PED, 1/4" MPTxDisch. H., Brass
Body,Brass Seat,2.8Bar

THE005-0016

Thermostat, Cut-Off, TY95-H, 155C, Campini

THE005-0019

Thermostat, Cut-Off, TY95-H, 170C, Campini

BOL194-0340

Pan Head Tapping Screw, Philips, 4.8x13, Flat Point,
DIN7981 FH

BOL191-0020

Pan Head Machine Screw, Phillips, M3x10, St. St. A2,
DIN7985

CTP201-0065

Relay, SSR,24-280VAC,25A,Contr. 3-32VDC, SPST-
NO,Screw terminals

CTP201-0271

Relay Socket

CTP201-0272

Miniature PCB relay, coil 24VDC, contact 250VAC, 8A, 2
pole

CTP201-0318

Fan, 24VDC, Dia. 80mmx20mm, 34.6CFM

ELE039-1055

Female Connector, 6 Pole,5mm Pin Spacing with Coding
Fingers Closed

ELE039-1056

Female Connector,8 Pole,5mm Pin Spacing with Coding
Fingers Closed

ELE035-0009

Fuse, 5x20mm, Glass tube, 250V, 2A,F

ELE035-0144

Power Supply, 24VDC, 1A

ELE035-0144

Power Supply, 24VDC, 1A

NUT192-0217

Hex Nut, 8-32UNC, Brass, Plain

NUT192-0230

Nut,Clip-On,U-Style,4.8x20x13,0.7 thick.,Spring
steel,Cadmium plated

NUT193-0291

Serrated Lock Washer External Teeth,M4(5/32),Steel,Zinc
Pl.,DIN6798A

THE039-0037

Connector, Ceramic, Double, No.2

CPN064-0031

Keyboard, EZ 9"&11", EZ/3870-D & Hor.-D

CTP200-0138

Board, I/O Extension, Bacsoft

CTP200-0140

Board, Main Control, Bacsoft

ELC258-0012

Shield, Control Unit Boards, Bacsoft

ELE035-0102

Circuit Breaker,2Pole,15A,250VAC,White

ELE039-0048

Terminal, male, brass, w/o isolation, PC1L18704LR, K.S.
Terminals

POL067-0010

Door, Printer Opening, 11" E

POL067-0013

Hinge, Printer Opening Door, 9"&11" E/M

POL067-0048

Window, Clear for Control Sys. Screen - Bacsoft

THE002-0052

Panel printer, Thermal, 24 Columns

THE002-0066

Thermal paper for CUSTOM PLUSII printer roll 57mm
d=50mm

THE002-0061

Full Color graphical display 3.5"

WIR040-0170

Cable kit for PLUSII-S-0004 Printer

ELC258-0015

Sensor, Temperature, 5x100, 54400, Sontec, Assy. (For D
line)

GAS080-0022

O-Ring, ID 2.84, W=2.62, 2-104 EPDM

www.shanghaidelan.com 021-54263653

Summary of Contents for ELARA11-D

Page 1: ...Generator Models ELARA9 D ELARA11 D Cat No MAN205 0498000EN Rev D Tuttnauer Europe B V Hoeksteen 11 4815 PR P O Box 7191 4800 GD Breda The Netherlands Tel 31 0 765423510 Fax 31 0 765423540 w w w s h...

Page 2: ...nvironment Emission Information 16 3 11 Water Quality 16 3 12 Directives and Standards 17 4 Installation 18 4 1 Lifting and carrying 18 4 2 Unpacking the autoclave 18 4 3 Installation preparations 19...

Page 3: ...e 37 8 5 Screens showing a failure because of a Heat Time Error 37 9 Checking and Changing Parameters And Other Data 39 9 1 Browsing through the menus 39 9 2 Changing a Parameter 40 9 3 Quick options...

Page 4: ...10 9 Replacing the Door Cover 99 10 10 Replacing the door safety microswitch 100 10 11 Replacing the main switch 101 10 12 Replacing the Air Filter 102 10 13 Replacing the circuit breaker 102 10 14 R...

Page 5: ...acing the Plunger or Coil of the Solenoid Valve 122 10 33 Replacing the internal PT100 123 10 34 Replacing the Chamber and Generator Pressure Transducers 124 10 35 Replacing the pressostat 125 10 36 R...

Page 6: ...destination Note Lifting and carrying should always be done by two people 1 2 Warranty We certify that this instrument is guaranteed to be free from defects in material and workmanship for one year a...

Page 7: ...The warranty registration must be completed and returned to our service departments within fourteen 14 days of purchase or the warranty will be void Our European Representative s Technical Service De...

Page 8: ...ssage System Ready 6 Verify once again that you have chosen the appropriate sterilization program 7 Open the door slowly to allow steam to escape and wait 1 minute before you remove the load 8 When re...

Page 9: ...the steam generator or the chamber A digital display is used for monitoring and control purposes This device displays the pressure in kPa psia or psig according to the operator s needs The pressure is...

Page 10: ...eed an ambient temperature range of 41 F 104 F 5 C 40 C and a relative humidity of 85 respectively The operation altitude shall not be over 6500 feet 2000 meters ambient pressure shall not be lower th...

Page 11: ...f the autoclave and check the operation sequences the sterilization parameters etc Check the water reservoir piping plastic parts and electric wires Check and tighten the piping joints to avoid leakag...

Page 12: ...Page 11 3 6 Specifications Overall Dimensions ELARA 9 D w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 13: ...Page 12 Overall Dimensions ELARA 11 D w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 14: ...ircuit breaker 3 Autoclave cover 10 Keypad 4 Mineral free water reservoir cover 11 Printer cover 5 Chamber and steam generator safety valves 12 Autoclave Leg 6 Waste water reservoir cover 13 USB conne...

Page 15: ...tional 2 Waste water reservoir cover 8 RJ45 network connector 3 Ventilation grills 9 Chamber cut off 4 Air filter service cover 10 Chamber cut off 5 Opening for calibration 11 Main power electric cabl...

Page 16: ...2 1 cm 17 x 41 5 x 2 1 cm No of trays 3 5 Weight 62 15 71 7kg Mineral free water reservoir Max water volume 6 6lit Min water volume 2 6lit Used waste water reservoir Max water volume 5 2lit 3 7 Genera...

Page 17: ...off valve and to the current leakage safety relay 3 10 Environment Emission Information 1 The peak sound level generated by the autoclave is 65dBa with background noise of 48 dBa 2 The total heat per...

Page 18: ...clave meets the provisions of the following Directives and is in compliance with the following Standards Technical Directives Medical Device Directive 93 42 EEC Pressure Equipment Directive 97 23 EEC...

Page 19: ...rease immediately when the equipment is turned off Wait approx an hour to verify that the pressure decreased to atmospheric pressure 1 Disconnect the power supply cord 2 Drain the water from both rese...

Page 20: ...oom ventilation is 10 cycles per hour minimum 7 Check and verify that the ambient temperature range is 41 F 104 F 5 C 40 C it is preferable not to exceed 86 F 30 C 8 Check and verify that the ambient...

Page 21: ...cycle to remove any excess moisture that is causing the test to fail 8 If the Vacuum Test is successful then select the B D Test cycle 9 At this stage the chamber and steam generator will be heating...

Page 22: ...and there are is no leakage g Validation Validate the sterilization cycles taking in consideration the interface of packaging goods autoclave After the above steps are performed the autoclave is ready...

Page 23: ...pressure once a year or in reference to local rules or regulations refer to the section on Calibration 5 years Observe the closing device for excessive wear Check the door gasket Safety tests pressure...

Page 24: ...or temperature units type languages etc Mapping of the software to the hardware see Software Development Plan The Hardware architecture is based on Freescale i MX27 PDK Evaluation Board GUI LOGIC UTIL...

Page 25: ...s in txt format that can be loaded onto a PC Inputs and Outputs Analog inputs Analog inputs Description JP PT100 1 PT 100 Chamber Temperature J2 Pressure 1 4 20mA main chamber pressure control J7 1 El...

Page 26: ...ater pump valve Option relay that operates the water pump valve J13 10 slow exhaust slow exhaust valve J14 6 Fast exhaust Fast exhaust valve J14 8 Actuators The control system operates electrical valv...

Page 27: ...p uts ele ctr od es Ana log inpu ts Pres sure 4 20m A An alo g inp uts P T 10 0 J3 P3 T1 P4 P2 J4 J8 BT1 J5 Lit hiu An alo g inp uts ele ctr od es Ana log inpu ts Pres sure 4 20m A An alo g inp uts P...

Page 28: ...act Framework net IO Card IO card is an independent card It checks the card by a method of a continuous scan of all the ports saving the data in the memory and transporting this data according to the...

Page 29: ...ory the software that samples the IO card and request command from the user are saved As this memory is a flash memory it is possible to burn the code many times efficient to the development stage 2 2...

Page 30: ...ail functionality of the board if there is interference in communication 6 The information package transfer The information contains number of the input or output and data for from each I O Bytes iden...

Page 31: ...switch and circuit breaker 3 Keypad 4 USB Port 54 Printer optional 7 1 Description and Functions of the Front Panel The front panel is composed of 3 sections see picture on previous page 1 2 3 4 w w...

Page 32: ...gh the cycles In the menu directories o When the cursor is blinking on a number the UP key increases its value o When the cursor is blinking on a menu selection the UP key allows browsing backward thr...

Page 33: ...ata Center The Data Center contains a USB port a network port and an optional printer The USB port can be used to upload or download software and settings and download cycle history for transferring t...

Page 34: ...es that occur before completing the sterilization stage which in this case will leave the load unsterilized 2 Failures that occur after completing the sterilization stage which in this case will leave...

Page 35: ...ing the door for 5 minutes Open the door for 5 minutes in order to set the Atmospheric pressure This symbol is displayed if the temperature in the jacket did not reach the preset value Wait until the...

Page 36: ...wing screens are a representation of what will be seen in all cycles 8 1 Screens showing a successfully completed cycle 1 System Ready 2 Starting 3 Pulse L 4 Pulse H 5 Heating 6 Sterilization 7 Exhaus...

Page 37: ...te sterilization stage The sterilization stage ended successfully however the operator manually aborted the remainder of the cycle by pressing the Start Stop key which resulted in the following sequen...

Page 38: ...leted the display becomes yellow a warning sign and the reason for the failure will appear An explanation of how the display screen will look when a cycle has failed The next three scenarios show exam...

Page 39: ...this case the door switch indicated that the door was opened which resulted in the following screen showing the reason for the aborted cycle When Cycle Failed appears on the screen the user should pre...

Page 40: ...the folders When you read the Directories and subdirectories chapter with links to specific menus you will need to know how to browse through the folders using the autoclave control panel Below is th...

Page 41: ...hrough the menus and reached the parameter changing screen as explained above Now you can change the required parameter as desired To do so 1 Enter the required value as follows Press the Up and Down...

Page 42: ...the maximum and minimum values for this parameter shown on the screen Your value must be within these boundaries Below is the example of changing the Dry time parameter on the screen used in the previ...

Page 43: ...9 3 Quick options screen When the autoclave is on and no cycle is running press Up and Down keys simultaneously to enter the Quick options screen Most of the options require login and their availabil...

Page 44: ...n 7 2 explains how to change a parameter Below is the explanation of the Quick Options Export to USB This subdirectory allows you to export settings and cycles history to the USB device 1 Insert the U...

Page 45: ...ory 10 Cycles or 50 Cycles b Press the Start Stop key The following screen will appear 3 Remove the USB device from the USB Socket Print cycles This subdirectory allows printing out cycle reports for...

Page 46: ...Press the Start Stop key The cycle reports will be printed Version Information This directory allows viewing information of the current factory default and previous software versions 1 Enter the Versi...

Page 47: ...cycle by clock screen the time is displayed in the form HH MM The hour range is 24 hours i e from 0 to 24 Setting the time to start the cycle 1 Move the cursor to the Time field 2 Set the required ti...

Page 48: ...ART CYCLE BY CLOCK 2 On the Start Cycle by Clock screen move the cursor to Disabled Press Up or Down key to disable Starting cycle by clock 3 Exit the Enabling the Start Cycle by Clock Set date and ti...

Page 49: ...e 2 Exit the Set date and time screen The following screen will appear Caution After setting time and date turn the autoclave off and then on again 9 4 Logging in and entering the Main menu Below you...

Page 50: ...ee below or choose one of the quick options available without login To login as technician 1 On the Quick Options screen choose login Select user screen appears 2 Choose Technician then press the Star...

Page 51: ...scrollable menu tree To learn how to scroll through the menus change the parameters and perform some other functions using our three button keypad see 9 1 and 9 2 The following table lists the options...

Page 52: ...ion high Pressure calibration low Temperature calibration high Temperature calibration low Cycle Print Gap Inputs Outputs View digital inputs state View digital outputs state Test digital outputs View...

Page 53: ...stom cycles Set external IP address Version Handling Import application from USB Import all settings from USB device Import application and setting from USB Return to factory default settings The foll...

Page 54: ...cycle status for all the stages except sterilization The default is 3 minutes See the Printer handling section of the Operation and maintenance manual Browse to the following folder System parameters...

Page 55: ...ressure calibration high Change the parameter as desired Pressure calibration low In this menu you can define the low calibration point for pressure Browse to the following folder System parameters Pr...

Page 56: ...utputs It is important for the technician to control the system down to the level of specific inputs and outputs Viewing the outputs state at specific stages of the cycle helps you diagnose the malfun...

Page 57: ...uts Outputs Test digital outputs Note on the screen that appears scroll down for more outputs Check the checkboxes of the outputs you want to test View analog inputs state In this menu you can view at...

Page 58: ...reen will appear See below description of each option Auto calibrate Bacsoft software has an option for automatic calibration using the PT100 simulator On the calibration options screen choose Auto ca...

Page 59: ...choose Calibrate analog input The following screen will appear 2 In the Actual field change the high and low values of the input as desired Set gain and offset 1 On the calibration options screen cho...

Page 60: ...fset values set at previous calibration 1 On the calibration options screen choose Restore last calibration The following screen will appear 2 Using the up and down keys move your cursor to confirm an...

Page 61: ...and offset values 1 On the calibration options screen choose Restore last calibration The following screen will appear 2 Using the up and down keys move your cursor to confirm and press Start Stop Th...

Page 62: ...er Main menu Maintenance You will see the following screen listing the maintenance options Below is the instruction for autoclave s maintenance menu Export gain offset to USB In this menu you can expo...

Page 63: ...autoclave Browse to the following folder Maintenance Import gain and offset from USB Press Start Stop The following screen will appear Reset atmospheric pressure In this menu you can reset the atmosp...

Page 64: ...e two clocks The two clocks work during the interval set by the Test RTC parameter and the results are displayed If the results are different for more than 2 seconds one of the clocks is faulty 1 Brow...

Page 65: ...of the printer The printer will print the list of errors Browse to the following folder Maintenance Printer test The following screen will appear to confirm that the test has been done See the printo...

Page 66: ...t Chamber Temperature G 000 0385 O 008 0976 Chamber Pressure G 000 1238 O 098 5985 Chamber Water Level G 001 0000 O 000 0000 Mineral Free Water Level G 001 0000 O 000 0000 9 9 Advanced Options Advance...

Page 67: ...ear on the screen Browse to the following folder Advanced Options Enable cycles Move cursor to the cycles you want to enable disable and check unchek them as desired Set Language In this menu you can...

Page 68: ...screen will appear The machine will be restarted and the main screen current cycle will appear in the chosen language Set temperature units In this menu you can set the temperature units Celsius or F...

Page 69: ...cycles with all its parameters the parameters can be changed then You can give any name to the new custom cycle Browse to the following folder Advanced Options Duplicate cycles 1 Using the Up and Down...

Page 70: ...en 4 Select your newly created program Note you can select the program only when the autoclave door is open 5 Login again as Technician see 9 4 6 In the main menu select Cycle parameters and enter the...

Page 71: ...hat were created Browse to the following folder Advanced Options Delete custom cycles 1 Move the cursor to the cycle you wish to delete Press Start Stop key to select deselect the cycles 2 Move the cu...

Page 72: ...folder Advanced Options Set external IP address Set the External IP Address as desired 9 10 Version handling The version handling menu provides tools to import export and restore the autoclave softwar...

Page 73: ...you to confirm import 2 Move the cursor to Confirm and press Start Stop The application will be imported from the USB device Import all settings from USB device In this menu you can import the autocla...

Page 74: ...while exporting all the rest from USB Check uncheck respective checkboxes as desired All the autoclave settings will be imported from the USB device with the exception of the screen above Import appli...

Page 75: ...had when it left the factory 1 Browse to the following folder Version handling Return to factory default settings 2 Move the cursor to Confirm and press Start Stop The default factory settings will be...

Page 76: ...geable Operator is not allowed to create custom cycles only authorized technician can do this Subdirectory Property Temperature sensors Chamber Temperature Displayed inputs First Second Third Purge ge...

Page 77: ...lization Time For custom programs only Cooling C models only Cool Mode Cool End Temperature Cool Exhaust Rate Exhaust Exhaust Mode Drying Dry Time Dry Heat On 1 Dry Heat Off 1 Dry First Stage Time Dry...

Page 78: ...rs Temperature sensors Chamber Temperature The following screen will appear 2 Using Up and Down keys move the cursor around the screen and check the desired radio buttons by pressing Start Stop 3 Usin...

Page 79: ...he desired radio button and choose it by pressing Start Stop 9 14 Purge generator models only There is an option to remove the air from the chamber before sterilization Saturated steam is introduced i...

Page 80: ...s the pulse of each type A B is repeated For example if the Pulse count for pulse A low is 4 and the Pulse count for pulse B high is also 4 the cycle will have the following pulses low high low high l...

Page 81: ...lowing folder Cycle parameters Create Pulse Pulse A Low Pressure 2 Change the parameter as desired Note Same parameters are available for other pulses The following cycles have four pulses pre vacuum...

Page 82: ...is parameter allows you to set two temperatures at which the process will be paused Keep Heat It is possible to set the 2 values Temp 1 stay and Temp 2 stay Browse to the following folder Cycle parame...

Page 83: ...stage starts This parameter is equal to the sterilization temperature of the sterilization section see below 1 Browse to the following folder Cycle parameters Heating Sterilization Temperature 2 Chang...

Page 84: ...s the cooling option and the cycle has the cooling stage the Cool mode parameter equals 1 otherwise it equals 0 You can set this parameter as 0 or 1 therefore enabling or disabling the cooling option...

Page 85: ...de parameter equals 1 for fast exhaust in the end 2 for slow exhaust in the end plus opening the fast exhaust when the pressure equals 30 kPa above the ambient pressure 3 for slow exhaust opened durin...

Page 86: ...in Dry Heat On 1 then they go off for the time set in Dry Heat Off 1 and then this sequence is repeated during the entire Dry First Stage Time The same is true for the Dry Second Stage Dry Heat On 1 T...

Page 87: ...re is no Dry Second Stage Time menu 1 Browse to the following folder Cycle parameters Drying Dry First Stage Time 2 Change the parameter as desired Add Dry Time This subdirectory allows you to change...

Page 88: ...to the load by excessive exposure to heat and high pressure 1 Browse to the following folder Cycle parameters Global F0 mode 2 Change the parameter as desired Check RTC In this menu you can set the ti...

Page 89: ...ycles Gap This parameter allows you set the time interval between the multiple cycles see above 1 Browse to the following folder Cycle parameters Global Multiple Cycles Gap 2 Change the parameter as d...

Page 90: ...d the electrical connections of the heaters valves and connectors in the control box Drain the generator and refill with mineral free water Once a year Check the grounding continuity Calibrate the tem...

Page 91: ...pty press part 4 Item 5 will pop out approx 3mm and the drain valve will be closed Remove item 5 with the plastic tube 4 If the drained reservoir is the clean water reservoir fill reservoir with disti...

Page 92: ...e L pole on the electrical tester 5 Connect the earth pins to the earth pole on the electrical tester 6 Impose an electrical potential of 500 1000V on the tested autoclave The insulation resistance sh...

Page 93: ...joints 4 Visual inspection of the wiring 5 Calibration and logging the calibration of the temperature and pressure After completing the work the technician must perform the following cycles 6 A Vacuum...

Page 94: ...and the display is off no electrical power it is recommended to wait approximately one hour to verify that the pressure and temperature have decreased to ambient conditions If it is required to open t...

Page 95: ...the water reservoir cover 4 Turn the pressure relief nut clockwise until steam ceases to escape from the safety valve Caution Use protective gloves in order not to burn your hands with the hot steam...

Page 96: ...ctric cord is disconnected from the power source and that there is no pressure in the autoclave chamber Allow the autoclave to cool before removing outer covers 1 Take off the autoclave covers see 10...

Page 97: ...rs of the autoclave 2 Open the insulation cover 3 Loosen the jacket heating band screws 4 Unscrew the chamber heaters 5 Take out the Jacket cut off thermostat 1 PT100 temperature Sensor 2 of its seat...

Page 98: ...e the cover 10 7 Replacing the Drain Valves The drain valve is located on the front of the autoclave The drain valve function is to drain the mineral free water from the reservoir Caution Before start...

Page 99: ...ve the nut 3 and the ring for drain valve 2 4 Remove the drain valve 1 from the panel 5 Install a new valve according to the drawing below CMT240 0020 CMT240 0003 VLV170 0066 Item Cat No 1 GAS082 0020...

Page 100: ...pipe and the water filling tank 3 4 2 3 Replace the pipe with the new one 10 9 Replacing the Door Cover Caution Before starting open the door first then disconnect the instrument from the power sourc...

Page 101: ...oor safety microswitch 1 Unscrew the 2 screws 1 2 Release the microswitch together with its metal cover 2 so to release the red wires 3 Disconnect the red wires 3 4 Reconnect the red wires to the new...

Page 102: ...ned to its seat with two fasteners To release the fasteners using a flat screwdriver press slightly on the part marked 1 and pull the fastener inward Repeat this with the second fastener 4 Pull the ma...

Page 103: ...eat 4 Replace the filter cover Note make sure that the arrow on the filter body shows inwards Make sure that you don t bend the filter pipe Note It is recommended to replace the air filter once a year...

Page 104: ...ire is connected to each pole 3 Unscrew the 4 screws 3 4 Remove the old circuit breaker and replace it with a new one Use only an original circuit breaker supplied by Tuttnauer 5 Assemble the new circ...

Page 105: ...screws 1 holding the door switch adapter 4 on the front panel of the autoclave 4 Disconnect the 2 wires 3 from the door switch 2 5 Remove the door switch from the autoclave 6 Unscrew the door switch...

Page 106: ...r is closed 10 15Replacing the Solid State Relay SSR 1 Remove the Control System see 2 Disconnect the AC 1 and DC 3 connectors 3 Unscrew the screws connecting the SSR to the control system base 2 4 Di...

Page 107: ...r Caution Before starting disconnect the instrument from the power source Allow the autoclave to cool before removing outer covers 1 Remove the outer cover 2 Unscrew the two halves of the fuse capsule...

Page 108: ...e 1 4 Replace the valve with a new safety valve install only an original equipment replacement Use liquid thread seal on the threads to seal it Tighten the safety valve to prevent leaking 5 To check t...

Page 109: ...g elements Caution Before starting disconnect the instrument from the power source and ensure that there is no pressure in the autoclave Allow the autoclave to cool before removing outer covers No Des...

Page 110: ...the heating elements operate as required 10 20Replacing the steam generator cut off thermostat Caution Before starting disconnect the instrument from the power source and ensure that there is no pres...

Page 111: ...ation 3 Unscrew the water level electrode 1 and take it out 4 Note Please note which length the electrode protrudes The new electrode must protrude into the generator to the same length 5 Disconnect t...

Page 112: ...eservoir from the top 2 Remove the autoclave cover see 10 2 3 Remove the right top frame support over the reservoirs 4 Remove the metal shroud shielding the electronic components 5 Remove the drain ho...

Page 113: ...ne based lubricant such as W rth Silicone Emulsia Tuttnauer part number SEA 095 0117 If you had purchased a replacement door gasket it will have come with a small packet of lubricant If insufficient g...

Page 114: ...ont Panel Caution Before starting disconnect the instrument from the power source and ensure that there is no pressure in the autoclave Allow the autoclave to cool before replacing the Panel 1 Open th...

Page 115: ...cing the Printer Door Caution Before starting disconnect the instrument from the power source and ensure that there is no pressure in the autoclave Allow the autoclave to cool before replacing the Pri...

Page 116: ...le and prevent replacement of the handle 1 Open the autoclave s door 2 Remove the two screws holding the Door Handle Cover and slide it out from the door It might be tight but it will slide 3 Remove t...

Page 117: ...en the handle and release the two screws 1 3 Slide the handle cover out from the door It might be tight but it will slide 4 Transfer the two screws 2 from the rear of the old cover to the new cover an...

Page 118: ...plug is connected 3 The printer 6 is fastened to its seat with two fasteners 5 To release the fasteners using a flat screwdriver press slightly on the part marked 4 and pull the fastener upward Repea...

Page 119: ...r is mishandled In the first case proceed as follows 1 Press the printer button 1 to open the paper compartment 2 2 Replace the paper roll with the new one 3 as shown on the picture below 3 Poke the p...

Page 120: ...ber or the generator Allow the autoclave to cool before removing outer covers 1 Remove the autoclave top and left covers see 10 2 2 Open the door 3 Unscrew the 2 screws 1 holding the door switch adapt...

Page 121: ...ment of the microswitch using a GO NO GO gauge P N JIG411 0102 as follows 9 1 Insert the GO side 8 of the gauge 11 between the wheel 7 of the microswitch and the door locking hooks 9 while pressing th...

Page 122: ...ew no 3 NO marked on the switch Caution Make sure that the door switch is installed correctly the wheel of the microswitch is parallel to the floor Check that the operational message Door is Open is d...

Page 123: ...out of order due to faulty plunger or coil To repair the solenoid valve replace the faulty plunger or solenoid Caution Before starting disconnect the instrument from the power source and ensure that...

Page 124: ...autoclave 2 Disconnect the jacket PT100 from its connector on the control panel 3 Unscrew the nut 1 from the connector 2 and take it out Note Please note which length the electrode protrudes The new...

Page 125: ...2 Unscrew the screw 1 3 Unscrew the pipe nut 6 4 Lift and remove the transducer s cap 2 from the transducer 4 5 Disconnect the wires Mind the wiring scheme to restore the wires to their correct place...

Page 126: ...re in the autoclave Allow the autoclave to cool before removing outer covers The pressostat s function is to turn off power when the pressure is too high 1 Open the outer covers of the autoclave 2 Dis...

Page 127: ...locking mechanism spring 5 from the front spring holder 6 or brace the locking mechanism so it will not move while you are working on it 4 Remove the solenoid pin stop bracket 4 5 Disconnect the door...

Page 128: ...ssembly into the door locking mechanism 9 Tighten with the screwdriver 10 Follow instructions in the reverse order to complete the installation List of Door Locking Solenoid Parts Item Cat No Descript...

Page 129: ...e power cord is connected properly to the machine and the mains see rear view drawing 3 Lift the circuit breaker lever 4 Replace the power supply After Pressing Key no response 1 The software has a bu...

Page 130: ...tion is not free remove the block 2 Replace the faulty valve Fast exhaust operation is too slow Exhaust valve is faulty or pipe is clogged Replace exhaust valve or clean pipe Fast exhaust operation is...

Page 131: ...ng or exhaust During the Ending stage the chamber pressure does not go below the atmospheric pressure 5 kpa after the time defined in parameter Normal Pressure Timeout Possible causes 1 Heating elemen...

Page 132: ...one of them do not work 3 Faulty SSR or Analog board 4 Faulty calibration of temperature and pressure sensors 5 Faulty temperature or pressure sensors 6 Overloaded chamber First perform a new cycle ma...

Page 133: ...ty temperature or pressure sensors 6 Leakage in the pipes Perform a new cycle 1 Replace the door gasket Recalibrate the temperature and pressure sensors 2 5 Fix connection If this doesn t help replace...

Page 134: ...e the door gasket No water The No Water parameter defines the maximum time to wait for water to be detected in the chamber If no water detected in the chamber during insert water stage after the time...

Page 135: ...is faulty both while cycle is running or not 1 Check the connections 2 Replace the control system Analog input error Pressure or temperature sensor reports an out of range digital value Locate the cau...

Page 136: ...K411 0044 Safety Switch Holder for Elara door LOK692 0039 Pin Cotter 2 0x16 mm NUT193 0275 Plain Washer 1X5 3X13 Stainless Steel A2 NUT193 0283 Plain Washer 1 2X7 45X16 1 Stainless Steel A2 NUT193 031...

Page 137: ...4 Thread 7 16 24 Brass FIT100 0806 Male Adapter Elbow 90 1 8 BSP For 6mm Hose GAS080 0022 O Ring ID 2 84 W 2 62 2 104 EPDM NUT193 0340 Teflon Ring for water tank PIP411 0002 Coil Cooling ELARA RES411...

Page 138: ...t M20X17 Polyamide DIN555 VLV170 0013 Housing Cock Drain VLV170 0014 Cock Drain VLV170 0015 Nut Cock Drain FIL175 0042 Filter Air 0 2 Micron Model 50mm D FIL175 0066 Filter 0 2 micron 92WM Cobetter FI...

Page 139: ...11 E POL067 0013 Hinge Printer Opening Door 9 11 E M POL067 0048 Window Clear for Control Sys Screen Bacsoft THE002 0052 Panel printer Thermal 24 Columns THE002 0066 Thermal paper for CUSTOM PLUSII p...

Page 140: ...POL067 0011 Shield Opening Handle 9 11 E M POL067 0012 Cover Opening Handle 9 11 E M SEA095 0117 Silicon Bag 5 mml TRH411 0004 5 trays holder for Elara WIR040 0004 Cable Plug Socket 110V 15A USA ELARA...

Page 141: ...D 1 4 BSP ARM100 0152 Heat Exchanger 15 04x10x0127 16 Lordan CTP201 0159 Fan 230VAC 150x172x38 FIL175 0069 Fan guard 170 mm NiCr plated FGW 162A 5 Cooltron BOL191 0142 Pan Head Machine Screw Phillips...

Page 142: ...L194 0341 Pan Head Tapping Screw Philips 4 8x19 Flat Point DIN7981 FH CMT196 0001 Bushing water level electrode CMT196 0004 Electrode Water Level Assembly For Electronic TTA Length 58mm GAS086 0001 Tu...

Page 143: ...C SPST NO Screw terminals CTP201 0271 Relay Socket CTP201 0272 Miniature PCB relay coil 24VDC contact 250VAC 8A 2 pole CTP201 0318 Fan 24VDC Dia 80mmx20mm 34 6CFM ELE039 1055 Female Connector 6 Pole 5...

Page 144: ...5 32 Steel Zinc Pl DIN6798A THE039 0036 Connector Ceramic No 3 Double BOL191 0158 Pan Head Machine Screw Phillips M4x8 St St A2 DIN7985 BOL194 0340 Pan Head Tapping Screw Philips 4 8x13 Flat Point DIN...

Page 145: ...Safety Switch Holder for Elara door LOK692 0039 Pin Cotter 2 0x16 mm NUT193 0275 Plain Washer 1X5 3X13 Stainless Steel A2 NUT193 0283 Plain Washer 1 2X7 45X16 1 Stainless Steel A2 NUT193 0317 Spring L...

Page 146: ...13 WATER LEVEL ELECTRODE ELE039 0048 Terminal male brass w o isolation PC1L18704LR K S Terminals FIT100 0216 Sleeve Tube 1 4 Brass 60C 4 Parker FIT100 0226 Nut for Sleeve Tube 1 4 Thread 7 16 24 Brass...

Page 147: ...ss w o isolation PC1L18704LR K S Terminals NUT192 0191 Hex Nut M4X3 2 Stainless Steel A2 DIN934 NUT193 0292 Serrated Lock Washers External Teeth M6 Steel Zinc Plated DIN6798A FIT100 0226 Nut for Sleev...

Page 148: ...50V 2A F ELE035 0144 Power Supply 24VDC 1A ELE035 0144 Power Supply 24VDC 1A NUT192 0217 Hex Nut 8 32UNC Brass Plain NUT192 0230 Nut Clip On U Style 4 8x20x13 0 7 thick Spring steel Cadmium plated NUT...

Page 149: ...40 2540 CMT240 0002 Handel for Tray COV411 0011 Cover Outer ELARA COV411 0014 Cover Rear ELARA11 D 2840ELPV GAS080 0007 Gasket Silicone 119mm Water Reservoir GAS083 0004 Tube Silicone Clear Translucen...

Page 150: ...bsorber 20 5x6 5x5 5mm EP 70 DURO CMT411 0041 Holder Safety Valve PED 1 4 BSP ARM100 0152 Heat Exchanger 15 04x10x0127 16 Lordan CTP201 0159 Fan 230VAC 150x172x38 FIL175 0069 Fan guard 170 mm NiCr pla...

Page 151: ...04LR K S Terminals NUT192 0191 Hex Nut M4X3 2 Stainless Steel A2 DIN934 NUT193 0292 Serrated Lock Washers External Teeth M6 Steel Zinc Plated DIN6798A FIT100 0226 Nut for Sleeve Tube 1 4 Thread 7 16 2...

Page 152: ...l Color graphical display 3 5 WIR040 0170 Cable kit for PLUSII S 0004 Printer WIR040 0180 Cord extension USB 2 0 type A panel F to M 35 cm BOL191 0020 Pan Head Machine Screw Phillips M3x10 St St A2 DI...

Page 153: ...ips 4 8x13 Flat Point DIN7981 FH BOL194 0341 Pan Head Tapping Screw Philips 4 8x19 Flat Point DIN7981 FH CMT240 0097 Handle Tray TTA 1730 2340 2540 CMT240 0002 Handel for Tray GAS080 0007 Gasket Silic...

Page 154: ...Pa Bar F psig psia 105 4 122 7 1 23 221 7 3 1 17 8 100 0 101 3 1 01 212 0 0 0 14 7 105 5 122 7 1 23 221 9 3 1 17 8 100 1 101 7 1 02 212 2 0 1 14 8 105 6 123 4 1 23 222 1 3 2 17 9 100 2 102 1 1 02 212...

Page 155: ...102 6 111 1 1 11 216 7 1 4 16 1 108 0 134 0 1 34 226 4 4 7 19 4 102 7 111 5 1 12 216 9 1 5 16 2 108 1 134 4 1 34 226 6 4 8 19 5 102 8 111 9 1 12 217 0 1 5 16 2 108 2 134 9 1 35 226 8 4 9 19 6 102 9 1...

Page 156: ...10 5 145 8 1 46 230 9 6 4 21 1 116 1 175 3 1 75 241 0 10 7 25 4 110 6 146 2 1 46 231 1 6 5 21 2 116 2 175 9 1 76 241 2 10 8 25 5 110 7 146 7 1 47 231 3 6 6 21 3 116 3 176 4 1 76 241 3 10 9 25 6 110 8...

Page 157: ...112 9 157 9 1 58 235 2 8 2 22 9 118 5 189 4 1 89 245 3 12 8 27 5 113 0 158 4 1 58 235 4 8 3 23 0 118 6 190 0 1 90 245 5 12 9 27 6 113 1 158 9 1 59 235 6 8 4 23 1 118 7 190 6 1 91 245 7 13 0 27 7 113 2...

Page 158: ...203 7 2 04 249 4 14 8 29 5 126 2 240 9 2 41 259 2 20 2 34 9 120 9 204 4 2 04 249 6 14 9 29 6 126 3 241 6 2 42 259 3 20 3 35 0 121 0 205 0 2 05 249 8 15 0 29 7 126 4 242 3 2 42 259 5 20 4 35 1 121 1 20...

Page 159: ...3 2 219 6 2 20 253 8 17 2 31 9 128 6 259 1 2 59 263 5 22 9 37 6 123 3 220 3 2 20 253 9 17 3 32 0 128 7 259 8 2 60 263 7 23 0 37 7 123 4 221 0 2 21 254 1 17 4 32 1 128 8 260 6 2 61 263 8 23 1 37 8 123...

Page 160: ...9 5 34 2 130 9 277 5 2 78 267 6 25 6 40 3 125 6 236 5 2 37 258 1 19 6 34 3 131 0 278 3 2 78 267 8 25 7 40 4 125 7 237 3 2 37 258 3 19 7 34 4 131 1 279 1 2 79 268 0 25 8 40 5 125 8 238 0 2 38 258 4 19...

Page 161: ...8 3 43 0 137 2 333 8 3 34 279 0 33 7 48 4 133 2 297 1 2 97 271 8 28 4 43 1 137 3 334 7 3 35 279 1 33 8 48 5 133 3 297 9 2 98 271 9 28 5 43 2 137 4 335 6 3 36 279 3 34 0 48 7 133 4 298 8 2 99 272 1 28...

Page 162: ...50 7 134 8 311 4 3 11 274 6 30 5 45 2 138 9 350 4 3 50 282 0 36 1 50 8 134 9 312 3 3 12 274 8 30 6 45 3 139 0 351 4 3 51 282 2 36 3 51 0 135 0 313 2 3 13 275 0 30 7 45 4 139 1 352 4 3 52 282 4 36 4 51...

Page 163: ...Page 162 Piping Diagram w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 164: ...Page 163 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 165: ...Page 164 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 166: ...Page 165 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 167: ...Page 166 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 168: ...Page 167 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 169: ...Page 168 Electric Diagram w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 170: ...Page 169 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 171: ...Page 170 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 172: ...Page 171 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 173: ...Page 172 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 174: ...Page 173 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 175: ...Page 174 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

Page 176: ...Page 175 w w w s h a n g h a i d e l a n c o m 0 2 1 5 4 2 6 3 6 5 3...

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