Toyota ZZT230 series, Repair Manual

Page: 162 / 821

Connecling
rod
)
SPECIACATIONS
- ENGINE MECHANICAL
122-FE:
Tlwust -
Connecting
rod thickness
STD
Maximum
0.160- 0.342 mm (0.0063 -O.Q135 1n.)
0.342
mm (0.0135 in.)
19.788 - 1 9.840mm (0.7791 -0.7611 in.)
Connecting
rod
bearing
center
wall thickness
--
Connecting rod oil
clearance
Mad<l
Mark2
M""3
STD
Maximum
1.486- 1.490 mm (0.0585 -0.0587 in.)
1.490- 1.494 mm (0.0587 -0.0588 in.)
1.494- 1.498 mm (0.0588 -0.0590 io.)
0.028- 0.060 mm (0.0011 - 0.0024 in.)
0.08 mm (0.0031 io.)
Rodoul-of-aljgnment
Maximumper/100 mm (3.94 in.) 0.05 mm (0.0020 in.)
Rod twist
Maximumper/100 mm (3.94 in.) 0.05 mm (0.0020 in.)
Bushing
Inside
€1ameter
Piston pin ciameter
Bushing oil
clearance STD
20.012-20.021 mm (0.7879- 0.7882 in.)
20.004-20.013 mm (0.7876 -0.7879 in.)
0.005- 0.ot1 mm (0.0002 - 0.0004 in.)
0.05 mm (0.0020 in.)
Connecting
rod bolt diameter
222-GE:
....... _
Collnecting
rod thk:kn!'lh
Maximum
at
tension jXIrtion STO 6.6-6.7 mm (0.260 - 0.264 rn.)
Minimum 8.4 mm (0.252 in.)
STD 0.160- 0.342 mm (0.0063 -0.0135 \n.)
Maximum 0.342 mm (0.0135 in.)
19.788 - 1 9.840
mm (0.7791 -0.7811 in.)
Connecting
rod
bearing
center
wall
thickness
-
-
Cor•'IBCting
rod
oil clearance
Mil111: 1 1.482- 1 .486 mm (0.0583-0.0585 1n.)
Mark 2 1.486- 1.490 mm (0.0585-0.0587 in.)
Mark3 1.490- 1.494 mm (0.0587-0.0588 in.)
STO
0.028-0.052 mm (0.0011 -0.0020 in.)
Rod
out-of-alignment
""" '""'
Maximum 0.08 mm (0.0031 in.)
Maximum per/100 mm (3.94 in.) 0.05 mm (0.0020 in.)
Maximum per/100 mm {3.94 in.) 0.05 mm (0.0020 ln.)
Bushing insidedameter
Piston pin
diameter
Bushing
oil clearance
Connecting rod bot damelet
Connecting
rod
20.011 -20.023 mm (0.7878 -0.7883 in.)
Piston 20.013 -20.025 mm (0.7879 -0.7884 in.)
20.004 -20.016 mm {0.7876- 0.7880 in.)
STD Piston x PistOn pin 0.005 - 0.013 mm (0.0002-0.0005 in.)
Piston pin
ll
Connecting rod 0.005 -0.009 mm (0.0002 - 0.0004 in.)
Maximum 0.05 mm (0.0020 in.)
at tension portioo STO 6.6- 6.7 mm (0.260- 0.264 in.)
Minimum 6.4 mm (0.252 in.)
SS-11