Toyota ZZT230 series, Repair Manual

Page: 182 / 821

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)
SERVICE SPEQACATIONS
MANUAL TRANSAXLE (C56)
SERVICE DATA
Input
shaft roller bearing journal
diameter
Input shaft 3rd gear journal diameter
Input shaft 4th gear journal diameter
Input shaft 5th gear journal diameter
Input shaft
runout
Output shaft roller bearing journal diameter
Oulput shaft 1st gear jollmai diameter
Output shaft
2nd
gear journal diameter
OUiput shaft runou!
Gear thrust
clearance
'"
Gear thrust clearance '""
Gear thrust clearance
Gear thrust clearance
...
Gear thrust clearance
Gear radial clearance 1st,
2nd, 3rd, 4th and 5th (KOYO made)
Gear radial clearance
1st,
2nd,3rd,4th
and
5th (NSK made)
No. 3 gear shift
fork
to
No. 3 hub sleeVe
c1eatance
No. 2 gear
shlft fork to
No.
2
hub sleeVe
clearance
No. 1 gsar
shift ton<.
to revtHSe 9881" clearance
Synchronizet" ring to gear clearance 1 st,
4th and
51h
Synchronizttf ring to gear dearanee
'"'
Synchronizer ring to gear
clearanCe
2nd
Drive
In depth
I,.,U shaft
front oil seal
II"IJlUI shaft front bearing
Transmission
case
bushing
Transmission
case oil seal (Shift and select
lever shaft side)
Transmission case oil seal (Differential case
side)
Transade
ease
oil
seal
Seled: Inner lever slobed spring pin
No. 1
shift inner lever slotted spring pin
No.2 shift inner lever slotted
SS-31
MANUAL
TRANSAXLE
Min. 24.985 mm (0.9837 in.)
Min. 30.985 mm (1.2199 in.)
Min. 26.985 mm(1.1411 1n.)
Min. 24.885 mm (0.9797 irl.)
MO>. 0.03 mm (0.0012 in.)
Min. 32.985 mm (1.2986 in.)
Min. 37.985 mm (1.4955 in.)
Min. 31 .985 mm {1.2592 in.)
MO>.
o.oamm
( 0 .
00
1 2 in.)
STO
0.10-0.40 mm (0.0039 - 0.0157 in.)
MO>. 0.40 mm (0.0157 in.)
STO
0.10-0.55
mm
{0.0039 - 0.0217
in.}
MO>. 0.55
mm
(0.0217in.)
STO
0.10- 0.35 mm {0.0039 - 0.0138 in.)
MO>.
0.35
mm
(0.0138 in.)
STO 0.1 0 - 0.55 mm (0.0039- 0.0217 in.)
MO> 0.55 mm (0.021 7 in.)
STO 0.10- 0.57 mm (0.0039 - 0.0224 in.)
MO>. 0.57
mm
(0.0224 in.)
ST
O 0.015 -0.058
mm
(0.0006 - 0.0023 in.)
M"'. 0.058 mm (0.0023 in.)
S
TO 0.015 - 0
.0 56
mm
(0.0006-
0.0022 in.)
MO>.
0.056 mm (0.0022 in.)
MO>. 0.5 mm (0.020 in.)
MO>. 0.35mm (0.014 in.)
MO>. 0.35 mm (0.014 in.)
Min. 0.75
mm
(0.0295 1n.)
Min. 0.65
mm
( 0
.
02 56 in.)
Min. 0.70 mm (0.0276 in.)
15.8 ± 0.2 mm (0.622 ± 0.008
in.)
0 - 0.3 mm (0 -0.012 in.)
0.80- 1.30 mm (0.0315- 0.0512 1n.)
10.0
±
0.3
mm
(0.394 ± O.Q12 in.)
9.9
:t
0.3 mm (0.390
±
O.D12 in.)
1.9
:t
0.3
mm
(0.075
:t
0.012 in.)
0
:1:
0.5 mm (0
:t
0.020 in.)
0
±
0.5 mm (0
±
0.020 in.)
3.5 + 0.5
mm
+
0.020 in.