TECO F33 Series Instruction Manual Download Page 46 | Manualshive

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TECO F33 Series Instruction Manual Download Page 46

Main Features

43

7.6.6 PID control

When using the Pump Control option it is mandatory to
activate the PID controller function. Analogue inputs
AnIn1 to AnIn4 can be set as functions for PID set val-
ues and/or feedback values.

Fig. 52 PID control

See menu:
[381] to [385]
[553] to [55C]
[411] to [41C]

Set
Value

Feedback

Value

Flow/Pressure
measurement

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Summary of Contents for F33 Series

Page 1: ...TECO F33 Variable Speed Drive Instruction manual English Software version 4 2X...

Page 2: ...ber 01 4428 01 Edition r2 Date of release 10 06 2009 Copyright TECO 2005 2009 TECO retains the right to change specifications and illustrations in the text without prior notification The contents of t...

Page 3: ......

Page 4: ...s the used original PE and mains supply wiring Residual current device RCD compatibility This product cause a DC current in the protective con ductor Where a residual current device RCD is used for pr...

Page 5: ...an IT mains supply non earthed neutral please contact your supplier for details Heat warning DC link residual voltage Be aware of specific parts on the VSD having high temperature WARNING After switch...

Page 6: ...20 mA 26 4 5 6 Twisted cables 26 4 6 Connecting options 26 5 Getting Started 27 5 1 Connect the mains and motor cables 27 5 1 1 Mains cables 27 5 1 2 Motor cables 27 5 2 Using the function keys 27 5...

Page 7: ...6 11 5 2 Digital Inputs 520 123 11 5 3 Analogue Outputs 530 124 11 5 4 Digital Outputs 540 128 11 5 5 Relays 550 129 11 5 6 Virtual Connections 560 131 11 6 Logical Functions and Timers 600 132 11 6 1...

Page 8: ...eed drive as a single unit Check that the software version number on the first page of this manual matches the software version in the variable speed drive With help of the index and the contents it i...

Page 9: ...category C2 3 3 Rated current A continuous 0003 2 5 A 1500 1500 A 4 4 Protection class 20 IP20 54 IP54 5 5 Control panel Blank panel C Standard panel 6 6 EMC option E Standard EMC Category C3 F Exten...

Page 10: ...re detailed information about recycling this product please contact the local distributor of the product Table 1 Standards Market Standard Description European Machine Directive 98 37 EEC EMC Directiv...

Page 11: ...UInt Communication format Int Communication format Long Communication format The function cannot be changed in run mode Table 3 Definitions Name Description Quantity IIN Nominal input current of VSD A...

Page 12: ...k ambient conditions ratings required cooling air flow compatibility of the motor etc Know how the VSD will be lifted and transported 2 1 Lifting instructions Recommended for VSD models 0090 to 0250 F...

Page 13: ...cause the fans blow the air from the bottom to the top it is advisable not to position an air inlet immediately above an air outlet The following minimum separation between two varia ble speed drives...

Page 14: ...10 JNFX48 52 Model 0026 to 0046 C Fig 11 Cable interface for mains motor and communication JNFX48 52 Model 0026 to 0046 C NOTE Glands for size B and C available as option kit 128 5 37 10 13 2x 396 202...

Page 15: ...erface for mains motor and communication JNFX40 50 Model 0046 0073 X2 Fig 14 JNFX48 Model 0090 to 0175 E including cable interface for mains motor and communication 10 570 220 30 160 13 2x 7 4x 590 Ex...

Page 16: ...210 to 0375 H69 Table 5 Flow rates cooling fans Frame JNFX Model Flow rate m3 hour B 0003 0018 75 C 0026 0031 120 C 0037 0046 170 E 0090 0175 510 F 0210 0250 800 F69 0090 0175 G 0300 0375 1020 H 0430...

Page 17: ...Mounting Fig 17 JNFX48 Model 0600 to 7500 I JNFX69 Model 0430 to 0500 I69 Fig 18 JNFX48 Model 0860 to 1000 J JNFX69 Model 0600 to 0650 J69 Fig 19 JNFX48 Model 1200 to 1500 K JNFX69 Model 0750 to 1000...

Page 18: ...ions for 0003 to 0073 3 2 1 Mains cables Dimension the mains and motor cables according to local regulations The cable must be able to carry the VSD load current Recommendations for selecting mains ca...

Page 19: ...e an unpainted back side and are therefore suitable for mounting on an unpainted mounting plate Connect the motor cables according to U U V V and W W see Fig 20 and Fig 21 Switches between the motor a...

Page 20: ...ontrol signals The minimum distance between motor cables and control cables is 300 mm Avoid placing the motor cables in parallel with other cables The power cables should cross other cables at an angl...

Page 21: ...gh the glands 3 Strip the cable according to Table 8 4 Connect the stripped cables to the respective mains motor terminal 5 Fix the clamps on appropriate place and tighten the cable in the clamp with...

Page 22: ...motor cables Model Mains cable Motor cable a mm b mm a mm b mm c mm 0003 0018 90 10 90 10 20 0026 0046 150 14 150 14 20 0060 0073 130 11 130 11 34 0090 0175 160 16 160 16 41 JNFX48 0210 0250 JNFX69 0...

Page 23: ...r I2 t type 231 and Motor I2 t current 232 3 7 Motors in parallel It is possible to have motors in parallel as long as the total current does not exceed the nominal value of the VSD The following has...

Page 24: ...it at least 5 minutes to allow the DC capacitors to discharge before connecting the control signals or changing position of any switches If the option External supply is used switch of the mains to th...

Page 25: ...ard 10 DigIn 3 Off 16 DigIn 4 Off 17 DigIn 5 Off 18 DigIn 6 Off 19 DigIn 7 Off 22 DigIn 8 RESET Digital outputs 20 DigOut 1 Ready 21 DigOut 2 Brake Analogue inputs 2 AnIn 1 Process Ref 3 AnIn 2 Off 4...

Page 26: ...AnIn 2 AnIn 3 AnIn 4 10 VDC Common DigIn 1 RunL DigIn 2 RunR DigIn3 24 VDC Common DigIn 4 DigIn 5 DigIn 6 DigIn 7 DigIn 8 Reset Common AnOut 1 AnOut 2 DigOut 1 DigOut 2 Motor Fieldbus option or PC Opt...

Page 27: ...onnecting the control signals 0003 to 0018 Fig 31 Connecting the control signals 0026 to 0046 Fig 32 Connecting the control signals 0060 to 0175 Control signals Control signals NOTE The screening of c...

Page 28: ...ols an auxiliary relay can at the moment of switching form a source of interference emission for a measure ment signal from for example a pressure sensor Therefore it is advised to separate wiring and...

Page 29: ...d This is certainly to be recommended if screening cannot be used By twisting the wires the exposed areas are mini mised This means that in the current circuit for any possible High Frequency HF inter...

Page 30: ...andard 5 1 2 Motor cables 2 Connect the motor cables as in Fig 34 To comply with the EMC Directive you have to use screened cables and the motor cable screen has to be connected on both sides to the h...

Page 31: ...red View is displayed when started 1 Press to display menu 200 Main Setup 2 Press and then to display menu 220 Motor Data 3 Press to display menu 221 and set motor volt age 4 Change the value using th...

Page 32: ...us menu level and then to display menu 220 Motor Data 5 4 3 Set the Motor Data Enter correct motor data for the connected motor 9 Press to display menu 221 10 Change the value using the and keys Con f...

Page 33: ...30 Getting Started...

Page 34: ...Pump Curve Protection detects deviation Warn ing is sent or safety stop activated 411 419 41C1 41C9 Water hammer damages the pump when stopped Mechanical stress on pipes valves gaskets seals Smooth l...

Page 35: ...when none is needed 320 380 342 354 Process inefficiency and energy wasted due to e g the compressor idling Load Curve Protection quickly detects deviation Warning is sent or safety stop activated 41...

Page 36: ...rk by copying set A B in menu 242 When parameter set A is copied to set B you only change the parameters in the set that need to be changed Repeat for C and D if used With menu 242 Copy Set it is easy...

Page 37: ...nging to an other motor 1 Select parameter set A in menu 241 2 Select motor M1 in menu 212 3 Enter motor data and settings for other parameters e g inputs and outputs 4 Select parameter set B in menu...

Page 38: ...2 on the control board With the function Run Stp Ctrl 215 and Reset Control 216 this can be selected for keyboard or serial com munication control Default settings of the Run Stop Enable Reset functio...

Page 39: ...xample of wiring for Run Stop Enable Reset inputs The Enable input must be continuously active in order to accept any run right or run left command If both RunR and RunL inputs are active then the VSD...

Page 40: ...l data including parameter set A D and motor data from the VSD to the control panel select Copy to CP 244 Copy to CP To copy data from the control panel to the VSD enter the menu 245 Load from CP and...

Page 41: ...nge This function can be used in constant load appli cations where the torque is not dependent on the speed e g conveyor belt displacement pump screw pump etc For applications with a torque that is de...

Page 42: ...On Must be t or t otherwise no pre alarm 4192 MinAlarmDel 0 1s 4172 MaxPreAlDel 0 1s 414 Start Delay 0 2s Must be t or t otherwise no pre alarm 4161 MaxAlarmMar 15 4171 MaxPreAlMar 10 100 Default T N...

Page 43: ...e master of the system Select relay on the control board or on an option board The relays are set to functions for controlling pumps In the pictures in this section the relays are named R Function e g...

Page 44: ...ing the Master pump will be equalized Maximum 6 pumps can be controlled with this function Fig 49 Alternating MASTER Control 7 6 4 Feedback Status input In this example the additional pumps are contro...

Page 45: ...p running after the inverter is powered down or tripped This kind of safe pump operation can be obtained by using the NC contacts of the pump control relays These can be programmed for each individual...

Page 46: ...n it is mandatory to activate the PID controller function Analogue inputs AnIn1 to AnIn4 can be set as functions for PID set val ues and or feedback values Fig 52 PID control See menu 381 to 385 553 t...

Page 47: ...epending on the pump run times Fig 53 Power connections for Alternating MASTER circuit with 3 pumps Fig 54 Control connections for Alternating MASTER circuit with 3 pumps CAUTION The wiring for the Al...

Page 48: ...33 must always have the greatest power 4 Programming the Digital inputs If the digital inputs are used the digital input function must be set to Drive feedback 5 Programming the Relay outputs After th...

Page 49: ...lled by one of the relay outputs The relay in this example starts the pump directly on line Of course other start stop equipment like a soft starter could be controlled by the relay out put Fig 55 Tim...

Page 50: ...tputs The relay in this example stops the pump directly on line Of course other start stop equipment like a soft starter could be controlled by the relay out put Fig 56 Time sequence stopping an addit...

Page 51: ...48 Main Features...

Page 52: ...echan ical stop must be activated This STOP may not be implemented with the help of a variable speed drive or its input output signals Category 1 Controlled STOP Stopping until the motor has come to r...

Page 53: ...50 EMC and Machine Directive...

Page 54: ...the status of the VSD 3 digits The following status indications are possi ble Acc Acceleration Dec Deceleration I2 t Active I2 t protection Run Motor runs Trp Tripped Stp Motor is stopped VL Operatin...

Page 55: ...menus needed for Quick Setup You can use the toggle loop to create a quick menu for the parameters that are most importance to your specific application Add a menu to the toggle loop 1 Go to the menu...

Page 56: ...369 Remote mode When the VSD is switched to REMOTE operation the VSD will be controlled according to selected control methods in the menu s Reference Control 214 Run Stop Control 215 and Reset Control...

Page 57: ...ata like frequency load power current etc 800 View Trip Log Viewing the last 10 trips in the trip memory 900 Service Information and VSD Data Electronic type label for viewing the software version and...

Page 58: ...played press the Enter key for 5 seconds Now the text To all sets is displayed Press Enter to copy the setting for current parameter to all sets 9 7 Programming example This example shows how to progr...

Page 59: ...56 Operation via the Control Panel...

Page 60: ...sets Communication information for the different parameter sets The different parameter sets in the VSD have the follow ing DeviceNet instance numbers and Profibus slot index numbers Parameter set A...

Page 61: ...d by bit 0 14 If the format bit is 1 then is the number interpreted as this Value M 10 E Example If you write the value 1004 to a register and this regis ter has 3 significant digits it will be stored...

Page 62: ...a floating point value use the formula above To convert a floating point value to the EInt floating point format see the code float_to_eint below Example The number 1 23 would be represented by this...

Page 63: ...t value else if value 1000 value 0 dec 0 etmp e 0 etmp f 1 etmp m short int value else etmp m 0 etmp f 1 etmp e dec if value 0 etmp m 1 Set sign else etmp m 1 Set sign value fabs value while value 100...

Page 64: ...fixed point number 72 It is within the range 0 32767 which means that the 15 bit fixed point format may be used The value will then be represented as Where bit 15 indicates that we are using the fixed...

Page 65: ...62 Serial communication...

Page 66: ...displays the actual current Menu 100 Preferred View displays the settings made in menu 110 1st line and 120 2nd line See Fig 69 Fig 69 Display functions 11 1 1 1st Line 110 Sets the content of the up...

Page 67: ...Drive Mode 213 This menu is used to set the control mode for the motor Settings for the reference signals and read outs is made in menu Process source 321 V Hz Mode output speed 712 in rpm Communicat...

Page 68: ...e section section 10 5 for further information Option 3 The reference is set via an option Only available if the option can control the refer ence value NOTE If the reference is switched from Remote t...

Page 69: ...assume that the motor is connected U U V V and W W Speed Direction and Rotation The speed direction can be controlled by RunR RunL commands on the control panel RunR RunL commands on the terminal str...

Page 70: ...slot index 168 178 Fieldbus format UInt Modbus format UInt Default Level Level 0 The inputs are activated or deactivated by a continuous high or low signal Is commonly used if for example a PLC is us...

Page 71: ...r the correct motor data to prevent dangerous situations and assure correct control Default 400 V for JNFX40 and 48 500 V for JNFX50 and 52 690 V for JNFX69 Range 100 700 V Resolution 1 V NOTE The Mot...

Page 72: ...note section 11 2 4 page 67 Range 50 18000 rpm Resolution 1 rpm 4 sign digits WARNING Do NOT enter a synchronous no load motor speed NOTE Maximum speed 343 is not automatically changed when the motor...

Page 73: ...ted The message Test Run OK is displayed Before the VSD can be operated normally again press the STOP RESET key on the con trol panel During the Short ID run the motor shaft does not rotate The VSD me...

Page 74: ...0 s is chosen the upper curve of Fig 72 is valid The value on the x axis is the multiple of the current chosen in 232 The time 233 is the time that an overloaded motor is switched off or is reduced in...

Page 75: ...NOTE When Mot I2t Type Limit the VSD can control the speed MinSpeed to reduce the motor current Default 100 of IMOT Range 0 150 of IMOT Modbus Instance no DeviceNet no 43062 Profibus slot index 168 22...

Page 76: ...to ignore those inputs i e extra external wiring is not needed if port is not used NOTE If it is not possible to reduce the current the VSD will trip after exceeding 110 of the limit Default Off Off 0...

Page 77: ...ere are four different parameter sets available in the VSD These parameter sets can be used to set the VSD up for different processes or applications such as dif ferent motors used and connected activ...

Page 78: ...3 DigIn 4 Parameter set is selected via a digital input Define which digital input in menu 520 Digital inputs Com 5 Parameter set is selected via serial com munication Option 6 The parameter set is s...

Page 79: ...s M2 7 M3 8 M4 9 M1234 10 All four motor sets will revert to default set tnings Modbus Instance no DeviceNet no 43023 Profibus slot index 168 182 Fieldbus format UInt Modbus format UInt NOTE Trip log...

Page 80: ...l If the Autoreset counter not visible contains more trips than the selected number of attempts the Autoreset cycle will be interrupted No Autoreset will then take place If there are no trips for more...

Page 81: ...is active Modbus Instance no DeviceNet no 43072 Profibus slot index 168 231 Fieldbus format Long 1 1 s Modbus format EInt NOTE An auto reset is delayed by the remaining ramp time Default Off Off 0 Of...

Page 82: ...will be reset if the function is active Modbus Instance no DeviceNet no 43086 Profibus slot index 168 245 Fieldbus format Long 1 1 s Modbus format EInt Default Off Off 0 Off 1 3600 1 3600 1 3600 s Mod...

Page 83: ...Instance no DeviceNet no 43078 Profibus slot index 168 237 Fieldbus format Long 1 1 s Modbus format EInt Default Trip Selection Same as menu 25B Modbus Instance no DeviceNet no 43079 Profibus slot ind...

Page 84: ...the preferred way to react to a max alarm trip Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43089 Profibus slot index 168 248 Fieldbus format Long 1 1 s Modbus format E...

Page 85: ...l Motor Trip Type 25S Select the preferred way to react to an alarm trip Modbus Instance no DeviceNet no 43094 Profibus slot index 168 253 Fieldbus format UInt Modbus format UInt Default Off Off 0 Off...

Page 86: ...aud rate 2621 Set the baud rate for the communication Address 2622 Enter the unit address for the VSD Modbus Instance no DeviceNet no 43098 Profibus slot index 168 240 Fieldbus format UInt Modbus form...

Page 87: ...proprietary protocol for advanced users is used Default RW RW 0 Read 1 Valid for process data Select R read only for logging proc ess without writing process data Select RW in normal cases to control...

Page 88: ...meters Please see the Fieldbus manual for detailed informa tion Default 0 5 s Range 0 1 15 s Modbus Instance no DeviceNet no 43038 Profibus slot index 168 197 Fieldbus format Long 1 0 1 s Modbus forma...

Page 89: ...alue that con trols the motor The Process Source can be set to act as a function of the process signal on AnIn F AnIn a func tion of the motor speed F Speed a function of the shaft torque F Torque or...

Page 90: ...equency is chosen in menu 321 Proc Source menus 322 328 are hidden NOTE The motor control method depends on the selection of drive mode 213 regardless of selected process source 321 Modbus Instance no...

Page 91: ...equency or torque is selected The function sets the ratio between the actual process value and the motor speed so that it 38 87 39 88 40 89 a 41 90 42 91 b 43 92 c 44 93 d 45 94 e 46 95 47 96 48 97 49...

Page 92: ...e precise value at which the entered Process Max 525 is valid can be entered Default Linear Linear 0 Process is linear related to speed torque Quadratic 1 Process is quadratic related to speed torque...

Page 93: ...ate from 0 rpm to nominal motor speed Communication information Fig 75 shows the relationship between nominal motor speed max speed and the acceleration time The same is valid for the deceleration tim...

Page 94: ...SD uses separate ramp times below this level With Acc MinSpeed 335 and Dec MinSpeed 336 you can set the required ramp times Short times can be used to prevent damage and excessive pump wear due too li...

Page 95: ...cceleration ramp Default 10 0 s Range 0 50 3600 s Modbus Instance no DeviceNet no 43105 Profibus slot index 169 9 Fieldbus format Long 1 0 01 Modbus format EInt Default 10 0 s Range 0 50 3600 s Modbus...

Page 96: ...thods to come to a standstill can be selected in order to optimize the stop and prevent unnecessary wear like water ham mer Stop Mode sets the way of stopping the motor when a Stop command is given Co...

Page 97: ...setting depends on the maximum load and the properties of the mechanical brake During the brake release time it is possible to apply extra holding torque by setting a start speed reference with the fu...

Page 98: ...performance Depend on 4xmotor sync speed 1500 rpm for 1470 rpm motor Modbus Instance no DeviceNet no 43113 Profibus slot index 169 17 Fieldbus format Int 1 1 rpm Modbus format Int 1 1 rpm Default 0 0...

Page 99: ...ed Low Ref Speed Skip Speed High then Output Speed Skip Speed HI during deceleration and Output Speed Skip Speed LO during acceleration Fig 82 shows the function of skip speed hi and low Between Skip...

Page 100: ...tion information Modbus Instance no DeviceNet no 43124 Profibus slot index 169 28 Fieldbus format Int Modbus format Int NOTE The two Skip Speed ranges may be overlapped Default 0 rpm Range 0 4 x Sync...

Page 101: ...a high starting torque is always required A fixed IxR Compensation value can be set in the menu 353 Communication information Fig 84 IxR Comp at Linear V Hz curve Default 120 calculated from the motor...

Page 102: ...evel of IxR Compensation could cause motor saturation This can cause a Power Fault trip The effect of IxR Compensation is stronger with higher power motors NOTE The motor may be overheated at low spee...

Page 103: ...menu 324 max according to menu 325 Modbus Instance no DeviceNet no 43132 43138 Profibus slot index 169 36 169 42 Fieldbus format Long Modbus format EInt t t n t Motpot UP Motpot DOWN 362 Preset Ref 1...

Page 104: ...e VSD in sleep mode when the proc ess value is at it s set point and the motor is running at minimum speed for the length of the time set in 386 By going into sleep mode the by the application con sum...

Page 105: ...es below 20 1 Bar See Fig 88 Fig 88 PID Stop sleep with normal PID Example 2 PID control inverted tank level control 321 F AnIn 322 m 310 7 m 342 2 s inactive since 386 is activated and have higher pr...

Page 106: ...11 is within the margin and Steady State Test Wait Delay has expired The PID output will decrease speed with a step value which corresponds to the mar gin as long as the Process value 711 stays within...

Page 107: ...control is on Pump control parameters 392 to 39G appear and are activated according to default settings View functions 39H to 39M are added in the menu structure Modbus Instance no DeviceNet no 43161...

Page 108: ...Time can be reset A maximum of 6 drives can be used Modbus Instance no DeviceNet no 43163 Profibus slot index 169 67 Fieldbus format UInt Modbus format UInt NOTE This menu will NOT be active if less...

Page 109: ...nformation Example Max Speed 1500 rpm Min Speed 300 rpm Upper Band 10 Start delay will be activated Range Max Speed to Min Speed 1500 300 1200 rpm 10 of 1200 rpm 120 rpm Start level 1500 120 1380 rpm...

Page 110: ...lling max speed and the set percent age for the UpperBand 397 Communication information Fig 93 Upper band limit Modbus Instance no DeviceNet no 43168 Profibus slot index 169 72 Fieldbus format Long 1...

Page 111: ...both the master drive and the additional drives The transition speed is best set by trial and error In general If the additional pump has slow start stop dynam ics then a higher transition speed shou...

Page 112: ...al pump has fast start stop dynam ics then a lower transition speed should be used Communication information Example Max Speed 1500 rpm Min Speed 200 rpm TransS Start 60 When less additional pumps are...

Page 113: ...31060 hours 31061 minutes 31063 hours 31064 minutes 31066 hours 31067 minutes Profibus slot index 121 195 121 198 121 201 121 204 121 207 121 210 Fieldbus format UInt Modbus format UInt Default No No...

Page 114: ...d See Auto set Alarm 41A and Normal Load 41B about setting the nominal load reference The load curve mode uses an interpolated curve with 9 load values at 8 equal speed intervals This curve is populat...

Page 115: ...me between the first occurrence of max pre alarm condition and after when the alarm is given Communication information Min Pre Alarm 418 Min Pre Alarm Margin 4181 With load type Basic 415 used the Min...

Page 116: ...must run on the speed that generates the load that needs to be recorded If the selected Load Type 415 is Load Curve it performs a test run and pop ulates the Load Curve 41C with the found load values...

Page 117: ...ommunication information Fig 99 Overload Max Alarm menu 4161 41B Max Pre Alarm menu 4171 41B Underload Min Pre Alarm menu 41B 4181 Min Alarm menu 41B 4191 Default 100 Range 0 400 of max torque NOTE 10...

Page 118: ...han 5 seconds Communication information Motor lost 423 With the motor lost function enabled the VSD is able to detect a fault in the motor circuit motor motor cable thermal relay or output filter Moto...

Page 119: ...AnIn1 Advanced settings 513 Communication information NOTE Overvoltage control should not be activated if brake chopper is used Default On On 0 Overvoltage control activated Off 1 Overvoltage control...

Page 120: ...igIn3 AnIn set DIgIn3 as input fot selection of AI reference Subtracting analogue inputs Example 2 Subtract two signals Signal on AnIn1 8 V Signal on AnIn2 4 V 511 AnIn1 Function Process Ref 512 AnIn1...

Page 121: ...ig nal Can be defined by the advanced AnIn Min and AnIn Max menus User Bipol V 7 Sets the input for a bipolar voltage input where the scale controls the range for the input signal Scale can be defined...

Page 122: ...tion of AnIn1 511 Table 25 shows corresponding values for the min and max selections depending on the function of the ana logue input 511 Communication information AnIn1 Function Value Min 5135 With A...

Page 123: ...ter 5 times the set time AnIn1 will have reached 100 of the input change See Fig 105 Modbus Instance no DeviceNet no 43541 Profibus slot index 170 190 Fieldbus format Long Speed 1 1 rpm Torque 1 1 Pro...

Page 124: ...0 001 s Modbus format EInt Default On On 0 AnIn1 is always active DigIn 1 AnIn1 is only active if the digital input is low DigIn 2 AnIn1 is only active if the digital input is high Modbus Instance no...

Page 125: ...ult 4 20 mA Dependent on Setting of switch S3 Selection Same as in menu 512 Modbus Instance no DeviceNet no 43222 Profibus slot index 169 126 Fieldbus format UInt Modbus format UInt Modbus Instance no...

Page 126: ...internal reference value according to the set DecMotPot time 334 See MotPot Up 521 DigIn 1 Stp RunL A Pump1 Feedb 15 Feedback input pump1 for Pump Fan con trol and informs about the status of the auxi...

Page 127: ...ameter Set Set Ctrl 1 Set Ctrl 2 A 0 0 B 1 0 C 0 1 D 1 1 NOTE To activate the parameter set selection menu 241 must be set to DigIn Default RunR Selection Same as in menu 521 Modbus Instance no Device...

Page 128: ...that controls the full range for the output signal Can be defined by the advanced AnOut Min and AnOut Max menus User Bipol mA 3 Sets the output for a bipolar current out put where the scale controls t...

Page 129: ...0 0 20 0 mA Modbus Instance no DeviceNet no 43255 Profibus slot index 169 159 Fieldbus format Long 1 0 01 Modbus format EInt Default Min Min 0 Min value Max 1 Max value User defined 2 Define user valu...

Page 130: ...01 Modbus format EInt NOTE It is possible to set AnOut1 up as an inverted output signal by setting AnOut1 Min AnOut1 Max See Fig 104 Default 0 000 Range 10000 000 10000 000 Modbus Instance no DeviceNe...

Page 131: ...rm 19 The max or min pre alarm level has been reached 541 DigOut 1 Stp Ready A Max Alarm 20 The max alarm level has been reached Max PreAlarm 21 The max pre alarm level has been reached Min Alarm 22 T...

Page 132: ...DigIn 4 74 Digital input 4 DigIn 5 75 Digital input 5 DigIn 6 76 Digital input 6 DigIn 7 77 Digital input 7 DigIn 8 78 Digital input 8 ManRst Trip 79 Active trip that needs to be manually reset Com E...

Page 133: ...1 mode 55D1 Communication information NOTE The definitions described here are valid for the active output condition Default Run Selection Same as in menu 541 Modbus Instance no DeviceNet no 43274 Pro...

Page 134: ...tion information Virtual Connections 2 8 563 to 56G Same function as virtual connection 1 561 and 562 Communication information for virtual connections 2 8 Destination Communication information for vi...

Page 135: ...LO to a higher value than Level HI There are 2 digital comparators that compare any avail able digital signal The output signals of these comparators can be logi cally tied together to yield a logica...

Page 136: ...3 2 mA 2 4 mA CA1 Level HI 16 CA1 Level LO 12 Max speed Reference signal AnIn1 CA1 Mode RUN STOP T t No Description 1 The reference signal passes the Level LO value from below positive edge the compar...

Page 137: ...set high 1 2 3 4 5 6 7 8 t MAX speed 343 300 200 CA1 Level HI 612 CA1 Level LO 613 Hysteresis Output CA1 High Low 3 The reference signal passes the Level HI value from above negative edge the comparat...

Page 138: ...Torque Selections Same as in menu 611 Modbus Instance no DeviceNet no 43404 Profibus slot index 170 53 Fieldbus format UInt Modbus format UInt Default 20 Range Enter a value for the high level Modbus...

Page 139: ...for fan applications The comparator CA1 is set for frequency 10Hz The comparator A2 is set for load 20 The comparator CD1 is set for Run The 3 comparators are all AND ed given the broken belt detectio...

Page 140: ...ault 1 AND 2 OR 3 EXOR Modbus Instance no DeviceNet no 43412 Profibus slot index 170 61 Fieldbus format UInt Modbus format UInt Default A2 Selection Same as menu 621 Modbus Instance no DeviceNet no 43...

Page 141: ...enu 621 Modbus Instance no DeviceNet no 43421 Profibus slot index 170 70 Fieldbus format UInt Modbus format UInt Default Selection Same as menu 622 Modbus Instance no DeviceNet no 43422 Profibus slot...

Page 142: ...be activated by a high signal on a DigIn that is set to Timer 1 or via a vir tual destination 560 Communication information NOTE The actual timers are common for all parameter sets If the actual set...

Page 143: ...43436 hours 43437 minutes 43438 seconds Profibus slot index 170 85 170 86 170 87 Fieldbus format UInt Modbus format UInt Default 0 00 00 hr min sec Range 0 00 00 9 59 59 Modbus Instance no DeviceNet n...

Page 144: ...UInt Modbus format UInt Default 0 00 00 hr min sec Range 0 00 00 9 59 59 Modbus Instance no DeviceNet no 43456 hours 43457 minutes 43458 seconds Profibus slot index 170 105 170 106 170 107 Fieldbus f...

Page 145: ...s on selected process source 321 Resolution Speed 1 rpm 4 digits Other units 3 digits Modbus Instance no DeviceNet no 31001 Profibus slot index 121 145 Fieldbus format Long 1 0 001 Modbus format EInt...

Page 146: ...odbus format EInt Unit V Resolution 1 V Modbus Instance no DeviceNet no 31008 Profibus slot index 121 152 Fieldbus format Long 1 0 1 V Modbus format EInt Unit Hz Resolution 0 1 Hz Modbus Instance no D...

Page 147: ...12 page 151 Display position Status Value 1 Parameter Set A B C D 222 Source of reference value Key keyboard Rem remote Com Serial comm Opt option 333 Source of Run Stop Reset com mand Key keyboard R...

Page 148: ...mple Communication information Analogue Input Status 725 Indicates the status of the analogue inputs 1 and 2 Fig 116 Analogue input status Communication information The first row indicates the analogu...

Page 149: ...r time Values are stored at power down and updated again at power up Run Time 731 Displays the total time that the VSD has been in the Run Mode Communication information Modbus Instance no DeviceNet n...

Page 150: ...7 Profibus slot index 0 6 Fieldbus format UInt Modbus format UInt NOTE After reset the setting automatically reverts to No Unit h m s hours minutes seconds Range 0h 0m 0s 65535h 59m 59s Modbus Instanc...

Page 151: ...urs and 13 minutes in Run time Fig 119 Trip 3 Unit h m hours minutes Range 0h 0m 65355h 59m NOTE Bits 0 5 used for trip message value Bits 6 15 for internal use Modbus Instance no DeviceNet no 31101 P...

Page 152: ...921 Shows the VSD type according to the type number The options are indicated on the type plate of the VSD Example of type Communication information Examples JNFX48 046VSD series suited for 380 480 vo...

Page 153: ...en sending a unit name you send one character at a time starting at the right most position Modbus Instance no DeviceNet no 31038 software version 31039 option version Profibus slot index 121 182 183...

Page 154: ...s reached The Trip LED is on The Trip relay or output is active if selected The TRP status indication is displayed area D of the display Apart from the TRIP indicators there are two more indi cators t...

Page 155: ...ain trips occur at certain moments The Trip Log also records the time of the trip in relation to the run time counter 12 2 1 Technically qualified personnel Installation commissioning demounting makin...

Page 156: ...r lost alarm to OFF Locked rotor Torque limit at motor standstill Mechanical blocking of the rotor Check for mechanical problems at the motor or the machinery connected to the motor Set locked rotor a...

Page 157: ...ke resistor and the functionality of the Brake chopper if used Over volt G enerator Over volt Mains Too high DC Link voltage due to too high mains voltage Check the main supply voltage Try to take awa...

Page 158: ...nnections Desat U Desat U Desat V Desat V Desat W Desat W Desat BCC DC link error DC link voltage ripple exceeds maximum level Make sure all three phases are properly connected and that the terminal s...

Page 159: ...156 Troubleshooting Diagnoses and Maintenance...

Page 160: ...ake resistor must be mounted outside the VSD The choice of the resistor depends on the application switch on duration and duty cycle This option can not be after mounted The following formula can be u...

Page 161: ...25 VAC JNFX52 0003 50 55 0004 50 55 0006 50 55 0008 50 55 0010 50 55 0013 50 55 0018 50 55 0026 30 32 0031 30 32 0037 20 22 0046 20 22 JNFX50 0060 12 13 Table 35 Brake resistors JNFX69 V types Type Rm...

Page 162: ...olarity independent Fig 123 Connection of standby supply option 13 8 Safe Stop option To realize a Safe Stop configuration in accordance with EN954 1 Category 3 the following three parts need to be at...

Page 163: ...e g terminal 20 in the example Fig 126 please refer to section 11 5 4 page 128 540 When the Inhibit input is de activated the VSD display will show a blinking SST indication in section D bot tom left...

Page 164: ...separate manual 13 10 PTC PT100 The PTC PT100 2 0 option board for connecting motor thermistors to the VSD is described in a separate man ual X1 1 2 3 4 5 6 U V W 10 20 X1 Safe Stop 5V 24 VDC K1 K2 Po...

Page 165: ...162 Options...

Page 166: ...0 4 JNFX48 0018 21 6 7 5 18 0 5 5 14 4 JNFX48 0026 31 11 26 7 5 21 C JNFX48 0031 37 15 31 11 25 JNFX48 0037 44 18 5 37 15 29 6 JNFX48 0046 55 22 46 18 5 37 JNFX40 0060 73 30 61 22 49 X2 JNFX40 0073 89...

Page 167: ...0 7 5 14 4 JNFX48 0026 31 15 26 10 21 C JNFX48 0031 37 20 31 15 25 JNFX48 0037 46 25 37 20 29 6 JNFX48 0046 55 30 46 25 37 JNFX50 0060 73 40 61 30 49 X2 JNFX48 0090 108 60 90 50 72 E JNFX48 0109 131 7...

Page 168: ...13 0 5 5 10 4 JNFX52 0018 21 6 11 18 0 7 5 14 4 JNFX52 0026 31 15 26 11 21 C JNFX52 0031 37 18 5 31 15 25 JNFX52 0037 44 22 37 18 5 29 6 JNFX52 0046 55 30 46 22 37 JNFX50 0060 73 37 61 30 49 X2 JNFX6...

Page 169: ...9 0600 720 600 600 500 480 J69 JNFX69 0650 780 650 650 550 520 JNFX69 0750 900 750 750 600 600 K69 JNFX69 0860 1032 850 860 700 688 JNFX69 1000 1200 1000 1000 850 800 Table 42 Typical motor power at m...

Page 170: ...20 mA via switch 30 V 30 mA 20 k voltage 250 current 11 bits sign 1 type 1 LSB fsd 1 LSB Digital Input voltage Max input voltage Input impedance Signal delay High 9 VDC Low 4 VDC 30 VDC 3 3 VDC 4 7 k...

Page 171: ...on for model JNFX48 0090 90 A 12 5 X 90 78 75 A In this example we select the JNFX48 0090 14 4 Operation at higher switching frequency Table 41 shows the switching frequency for the differ ent VSD mod...

Page 172: ...73 X2 530 590 x 220 x 270 530 590 x 220 x 270 26 26 0090 to 0109 E 950 x 285 x 314 56 0146 to 0175 E 950 x 285 x 314 60 0210 to 0250 F 950 x 345 x 314 74 0300 to 0375 G 1036 x 500 x 390 2330 x 600 x 5...

Page 173: ...to IEC 60721 3 3 No electrically conductive dust allowed Cooling air must be clean and free from corro sive materials Chemical gases class 3C2 Solid particles class 3S2 Vibrations According to IEC 60...

Page 174: ...2 3 5 5 2 4 4 6 0 5 10 0 5 10 1 5 16 M32 opening M20 reducer 6 12 M25 opening M20 reducer 6 12 JNFX 0008 JNFX 0010 6 9 8 7 8 10 M32 12 20 M32 opening M25 reducer 10 14 M25 10 14 JNFX 0013 JNFX 0018 1...

Page 175: ...0 JNFX48 4x 35 240 JNFX69 6x 35 150 frame JNFX 0900 795 900 JNFX 1000 864 1000 JNFX 1200 1037 1250 JNFX48 6x 35 240 frame JNFX 1500 1296 1500 Table 50 Fuses cable cross sections and glands Model Nomin...

Page 176: ...0026 22 25 AJT25 JNFX48 0031 26 30 AJT30 JNFX48 0037 31 35 AJT35 JNFX48 0046 38 45 AJT45 JNFX48 0090 78 100 AJT100 JNFX48 0109 94 110 AJT110 JNFX48 0146 126 150 AJT150 JNFX48 0175 152 175 AJT175 JNFX4...

Page 177: ...er Cu 75 C JNFX48 0090 AWG 4 AWG 3 0 14 10 5 AWG 4 AWG 3 0 14 10 5 AWG 4 AWG 3 0 AWG 4 AWG 2 0 14 10 5 10 7 5 JNFX48 0109 JNFX48 0146 AWG 1 AWG 3 0 AWG 4 0 300 kcmil 14 10 5 24 18 AWG 1 AWG 3 0 AWG 4...

Page 178: ...0 10 VDC or 0 4 20 mA analogue output 14 AnOut 2 0 to max torque 0 10 VDC or 0 4 20 mA analogue output 15 Common Signal ground 0 V output 16 DigIn 4 Off 0 8 24 VDC digital input 17 DigIn 5 Off 0 8 24...

Page 179: ...176 Technical Data...

Page 180: ...py to CP No Copy 245 Load from CP No Copy 250 Autoreset 251 No of Trips 0 252 Overtemp Off 253 Overvolt D Off 254 Overvolt G Off 255 Overvolt Off 256 Motor Lost Off 257 Locked Rotor Off 258 Power Faul...

Page 181: ...Ref 361 Motor Pot Non Volatile 362 Preset Ref 1 0 rpm DEFAULT CUSTOM 363 Preset Ref 2 250 rpm 364 Preset Ref 3 500 rpm 365 Preset Ref 4 750 rpm 366 Preset Ref 5 1000 rpm 367 Preset Ref 6 1250 rpm 368...

Page 182: ...5165 AnIn2 ValMin 0 5166 AnIn2 FcMax Max 5167 AnIn2 ValMax 0 5168 AnIn2 Oper Add DEFAULT CUSTOM 5169 AnIn2 Filt 0 1s 516A AnIn2 Enabl On 517 AnIn3 Fc Off 518 AnIn3 Setup 4 20mA 519 AnIn3 Advan 5191 A...

Page 183: ...VIO 2 Source Off 565 VIO 3 Dest Off 566 VIO 3 Source Off 567 VIO 4 Dest Off 568 VIO 4 Source Off 569 VIO 5 Dest Off 56A VIO 5 Source Off 56B VIO 6 Dest Off DEFAULT CUSTOM 56C VIO 6 Source Off 56D VIO...

Page 184: ...Power 826 Current 827 Output voltage 828 Frequency 829 DC Link voltage 82A Heatsink Tmp 82B PT100_1 2 3 DEFAULT CUSTOM 82C FI Status 82D DigIn status 82E DigOut status 82F AnIn status 1 2 82G AnIn st...

Page 185: ...B1 86J IO Status B 2 86K IO Status B3 86L Run Time 86M Mains Time 86N Energy DEFAULT CUSTOM 870 871 Process Value 872 Speed 873 Torque 874 Shaft Power 875 Electrical Power 876 Current 877 Output volta...

Page 186: ...2 3 89C FI Status 89D DigIn status 89E DigOut status 89F AnIn status 1 2 89G AnIn status 3 4 89H AnOut status 1 2 89I IO Status B1 89J IO Status B2 89K IO Status B3 89L Run Time 89M Mains Time 89N Ene...

Page 187: ...184 Menu List...

Page 188: ...tary field 123 Current 22 Current control 0 20mA 26 D DC link residual voltage 2 Deceleration 91 Deceleration time 91 Ramp type 93 Declaration of Conformity 7 Default 76 Definitions 8 Derating 168 Dig...

Page 189: ...252 77 253 78 254 78 255 78 256 78 257 78 258 79 259 79 25A 79 25B 79 25C 79 25D 80 25E 80 25F 80 25G 80 25H 80 25I 81 25J 81 25K 81 25L 81 25M 81 25N 77 81 25O 82 25P 82 25Q 82 25R 82 25S 82 25T 83...

Page 190: ...6 7311 147 732 147 733 147 7331 147 800 148 810 148 811 148 811 81N 148 820 149 8A0 149 900 149 920 149 922 149 Minimum Frequency 92 96 Monitor function Alarm Select 114 Delay time 111 Max Alarm 110 O...

Page 191: ...nning motor 93 S Select Drive 104 Settle Time 108 Setup menu 54 Menu structure 54 Signal ground 175 Single ended connection 25 Software 149 Sound characteristic 70 Speed 142 Spinstart 93 Standards 6 S...

Page 192: ...TECO Electric Machinery Co Ltd 10F No 3 1 Yuancyu St Nangang District Taipei City 115 Taiwan Tel 886 2 6615 9111 Fax 886 2 6615 0933 Internet www teco com tw Ver 02 2009 8...

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