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Strautmann Giga-Vitesse CFS 3602, Operating Instructions Manual, Page: 235 / 327

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Strautmann Giga-Vitesse CFS 3602 Operating Instructions Manual Download Page 235

 

Service and maintenance of machine

 

 

235 

Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO   03.18 

 

 

8.3 

Cleaning work 

 

 

 

 

• 

Regularly clean the machine! Regular cleaning of the machine 
is the precondition for proper maintenance and makes 
operation of the machine easier. 

• 

Continuously inspect the machine for corrosion damage! 
Remedy corrosion damage by touching up paintwork. 

• 

Never treat brake lines, air pipes and hydraulic hose pipes with 
benzine, benzol, paraffin or mineral oils. 

• 

Lubricate the machine after cleaning, especially after cleaning 
by means of a pressure washer / steam blaster or fat dissolving 
agents. 

• 

Observe the legal provisions for handling and disposal of 
cleaning agents. 

 

 

 

8.3.1 

Cleaning by means of pressure washer / steam blaster 

 

 

It is absolutely imperative to observe the following when using a 
pressure washer / steam blaster for cleaning: 

• 

The maximum admissible injection pressure is 80 bar. 

• 

Water temperature: max. 60°C. 

• 

Do not clean electrical components. 

• 

Do not clean chromium-plated components. 

• 

Never aim the cleaning nozzle jet of the pressure washer / 
steam blaster 



directly at lubrication points and bearings. 



directly at hydraulic and electrical components. 

• 

Always keep a minimum nozzle distance of 300 mm between 
the cleaning nozzle and the machine. 

• 

Never aim the cleaning nozzle jet at the vehicle parts at right 
angles. The nozzle spray angle must at least be 25°. 

• 

Do not use any chemical additives. 

• 

Observe the safety instructions when handling pressure 
washers. 

 

 

 

 

 

Summary of Contents for Giga-Vitesse CFS 3602

Page 1: ...Translation of the Original Operating Instructions Short cut forage wagon Short cut forage wagon with beaters Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 75500905 a 000 03 18...

Page 2: ......

Page 3: ...lity directive 2014 30 EU of the European Parliament and the Council dated 26 February 2014 for approximation of laws of the member states on the electromagnetic compatibility and for repeal of direct...

Page 4: ...Bad Laer den 26 03 2018 Dipl Kfm W Strautmann Managing Director...

Page 5: ...5424 802 30 Fax 49 0 5424 802 64 E mail parts strautmann com Online spare parts catalogue www strautmann elise de Please always refer to the machine ID number 17 digit of your machine when ordering s...

Page 6: ...ar the safety instructions before commissioning After carefully reading the instructions you will be able to fully benefit from the advantages of your recently acquired machine Please make sure that a...

Page 7: ...service brake system 27 2 5 5 Braking axle 28 2 6 Steering axle 28 2 6 1 Passive steering axle 28 2 6 2 Detection of travel direction with passive steering axle 28 2 6 3 Steering axle for electro hydr...

Page 8: ...s 70 3 4 3 Hydraulic system 71 3 4 4 Electrical system 72 3 4 5 Propeller shafts 73 3 4 6 Hitched machines 74 3 4 7 Brake system 75 3 4 7 1 Compressed air brake system 75 3 4 8 Axles 75 3 4 9 Tyres 76...

Page 9: ...ch machine 121 5 13 1 Uncouple drawgear 121 5 13 1 1 Tow hook hitch hook and drawbar lug hitch ring 121 5 13 1 2 Draw pin Piton Fix and drawbar lug hitch ring 122 5 13 1 3 Ball type coupling and shell...

Page 10: ...model 158 6 1 4 4 Pre select filling degree of loaded material in cargo space 159 6 1 5 Calibration 159 6 1 5 1 Calibrate automatic charging system 159 6 1 6 Operating hours counter service hours cou...

Page 11: ...ngs in machine set up menu 200 6 2 3 44 Calibrate folding drawbar sensor 201 6 2 3 45 Set automatic folding drawbar system 203 6 2 3 46 Calibrate automatic charging system sensor 205 6 2 3 47 Set auto...

Page 12: ...8 10 8 Set rpm sensor Beaters 263 8 10 9 Sensor Tailgate closed forage wagon and forage wagon with dosing unit 263 8 10 10 Set rpm sensor Beater circuit 264 8 10 11 dg_bm mod_1500444746004_0001 Tailga...

Page 13: ...Elimination from the tractor seat 294 9 1 2 Elimination not from the tractor seat 294 9 2 List of malfunctions hydraulic system 295 9 3 List of malfunctions electrical system 296 9 3 1 Meaning of erro...

Page 14: ...is sold 1 2 Keeping of operating instructions The operating instructions must always be kept at the machine s place of operation must always be easily accessible for operating and maintenance staff 1...

Page 15: ...persons apart from the operator Risk the source of a possible injury or damage to health Manufacturer B Strautmann S hne GmbH u Co KG Machine Short cut forage wagon Short cut forage wagon with beater...

Page 16: ...ch will cause most serious bodily injury loss of limbs or long term harm or even death if it is not prevented Non observance of the safety instructions marked by WARNING directly causes most serious b...

Page 17: ...machine design provides the designations of the individual assemblies and operating elements Please read this chapter in the immediate vicinity of the machine if possible thus acquainting yourself wi...

Page 18: ...Product description Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 18 2 1 General overview of the machine Illustration of product and identification of essential elements Fig 1...

Page 19: ...CFS 25 Rotor beater and pick up drive 2 2 Chassis Depending on the machine s equipment the chassis consists of a Bogie tandem chassis with passive steering with forced steering axle only with bottom...

Page 20: ...ing height will automatically be adjusted if the hydraulic hose pipe of the chassis is connected to a single acting control device of the tractor and pressurised If the machine is empty the front axle...

Page 21: ...he silo Lifting and lowering of the folding drawbar is carried out by means of two double acting hydraulic cylinders 3 is carried out via the ISOBUS control set Fig 3 2 3 1 Bottom linkage Depending on...

Page 22: ...ded by approx 20 mm the deflection is approx 10 mm For the empty machine the deflection is accordingly less The drawbar suspension is only allowed to be switched on during transport journeys must alwa...

Page 23: ...controls the required braking force depending on the loading condition of the hitched machine The brake system acts on the braking axle s Observance of the maintenance intervals is indispensable for...

Page 24: ...in uncoupled condition Push in as far as it will go and the service brake system releases e g for manoeuvring the unhitched machine Pull out as far as it will go and the machine is braked again by mea...

Page 25: ...ling system has not been properly set The hydraulic levelling system properly triggers the ALB regulator only with the travelling height properly set Tandem chassis Fig 7 1 Hose coupling with filter f...

Page 26: ...pressed air reservoir 8 Double release valve 9 Fork joint round hole 10 Diaphragm brake cylinder 11 Fork joint round hole 12 Double function brake cylinder 13 Fork joint round hole 14 Diaphragm brake...

Page 27: ...s connected to the special brake valve of the tractor If the brake pedal on the tractor is pressed the machine is slowed down The hydraulic service brake system is designed for an admissible maximum s...

Page 28: ...axle can move freely and follows the turning radius of the corner during cornering protects the sward during cornering reduces tyre wear during cornering on paved areas The passive steering axle is l...

Page 29: ...Via the drawbar angle sensor and 2 speed sensors the SES system electronically registers the required steering angle and transforms the required steering angle into an electrical signal For reasons o...

Page 30: ...f 12 km h 2 7 Hydraulic system The hydraulic system of the machine can be operated at a maximum of 100 l min is equipped with connections for load sensing operation as standard is alternatively suitab...

Page 31: ...vice the machine s control block may be necessary 2 7 1 Supply lines between tractor and machine 1 Hydraulic connector Flow line SN 16 red 2 Hydraulic connector Return line SN 20 blue 3 Load sensing c...

Page 32: ...ydraulic connector Flow line Label Arrows white Background red Hydraulic connector Return line Label Arrows white Background blue Explanation of hydraulic connector symbols P Pressure line red T Tank...

Page 33: ...Product description 33 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 Front panel Flow line 1 green cable tie Close front panel Return line 2 green cable ties Open front panel...

Page 34: ...se transport floor 2 6 Pre selection solenoids 2 7 Load sensing screw for disabling the pressure regulator with the load sensing control line mounted Screw unscrewed Fixed displacement pump free oil c...

Page 35: ...the tractor via the load sensing control line The current machine demand for hydraulic oil determines the pressure and the delivery rate of the tractor s hydraulic pump Tractor Machine Fig 18 1 Elect...

Page 36: ...sport and working position is effected via the control system from the tractor seat by means of two single acting hydraulic cylinders The steerable rubber tyred guide wheels 2 move the pick up into it...

Page 37: ...individual cutting knife is able to evade foreign objects If a cutting knife encounters a foreign object it will evade to the rear and remain in that position This knife protection system protects the...

Page 38: ...r windings 2 and the strippers 4 ensure a merging of the material from the outer sides of the rotor 1 in case of wide swathes or cornering Fig 23 2 11 Access door and ladder Access door 1 ladder 2 and...

Page 39: ...ion of the transport floor for a short time max 3 seconds e g to eliminate blockages occurred at the beaters during discharge 2 13 Front panel with incorporated automatic charging system Switch the au...

Page 40: ...ISOBUS control set mainly consists of the sensing band 2 the actuating plug 3 and the control dial 4 switches the transport floor automatically on and off for uniform and complete filling of the carg...

Page 41: ...ull the automatic charging system will be deactivated and the automatic feed function for the transport floor will be switched off 2 13 3 2 Machine equipped with beaters The bottom beater will evade t...

Page 42: ...he inside of the tailgate Fig 28 2 14 2 Tailgate on machines equipped with beaters When lifting the tailgate the hydraulic cylinders 1 first vertically lift the tailgate 2 out of its locking mechanism...

Page 43: ...roller chain is equipped with a chain tensioner Fig 30 2 16 Silage additive pump Optional extra The electrical connection for the silage additive pump is connected with the floating position of the pi...

Page 44: ...ong press on the key In charge mode the symbol appears in the display If the pick up is in floating position the electrical connection for the silage additive pump is switched on Field Operator 130 Wi...

Page 45: ...affic related equipment Properly fix and check the traffic related equipment for proper functioning before travelling on public roads and paths Fig 32 1 Warning plates 2 Side reflectors 4 on each side...

Page 46: ...ttings for ALB regulator Fig 33 Information on the type plate 1 Manufacturer 2 CE symbol 3 Vehicle Machine ID number 4 Type 5 Empty weight kg 6 Gross vehicle weight rating kg 7 Admissible tongue load...

Page 47: ...Product description 47 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 2 19 Technical data 2 19 1 General data Fig 35...

Page 48: ...m chassis more than 40 km h kg 29000 29000 Admissible tongue load with bottom linkage up to 40 km h kg 4000 4000 4000 4000 4000 4000 with bottom linkage more than 40 km h kg 2000 2000 2000 2000 2000 2...

Page 49: ...4 42 max 4 42 max 4 42 D Track tandem axle m 2 10 2 10 2 10 2 10 2 10 2 10 E Wheelbase m 1 50 1 80 1 50 1 80 1 50 1 80 1 50 1 80 1 50 1 80 1 50 1 80 F Drawbar height bottom linkage m 550 700 550 700 5...

Page 50: ...ad Traffic Licensing Code the maximum entire width of farming or forestry trailers may be 3 00m if the maximum width is the sole result of such vehicles being equipped with wide base tyres which at a...

Page 51: ...1 9 2 0 2 9 2 6 2 3 1 7 40 km h 16 t 3 2 1 9 1 8 1 8 3 0 3 0 1 6 1 7 2 5 2 2 1 9 1 9 1 4 bar bar bar bar bar bar bar bar bar bar bar bar bar 152D 159D 159A8 168A8 148D 154D 163E 160A8 158D 156D 158A8...

Page 52: ...9 40 km h 18 t 1 8 1 7 2 0 1 3 1 8 1 9 1 9 1 0 1 1 1 6 40 km h 16 t 1 5 1 4 1 8 1 2 1 5 1 6 1 6 1 0 1 1 1 4 bar bar bar bar bar bar bar bar bar bar 165D 165D 169A8 166C 169A8 170D 170D 177A8 170A8 174...

Page 53: ...3 2 Electrical system Battery voltage 12 V volt Socket for lighting 7 pole Socket for control set 3 pole DIN 9680 The feed line of the 3 pole socket should have a minimum cable cross section of 4 mm...

Page 54: ...ne with a low back pressure Thus a free return line reduces heating up of the hydraulic oil Preconditions for safe operation of the electro hydraulic forced steering axle system A load sensing capable...

Page 55: ...ing control device Electro hydraulic forced steering axle system SES system 1 load sensing connection 2 19 3 5 Brake system Brake system Required connectors Dual line compressed air brake system 1 hos...

Page 56: ...with a 62 km h model are only allowed in connection with ABS Slopes can be travelled on as follows Traversing hills Direction of motion to the left 23 degrees Direction of motion to the right 23 degr...

Page 57: ...afety footwear protective clothing skin protectant etc The user undertakes to exclusively have staff operating the machine who know the basic occupational safety and accident prevention regulations ha...

Page 58: ...erator s scope of tasks or he she lacks adequate expert knowledge the operator shall be obliged to report this defect to his her superior user Knowledge of the basic safety instructions and safety reg...

Page 59: ...rs shall apply here People are not allowed in the hazardous area of the machine as long as the tractor engine is running with the propeller shaft coupled the hydraulic system connected as long as trac...

Page 60: ...hich might impair safety 3 3 3 Safety and protective devices This chapter shows the location of the properly installed protective devices in protective position Check all safety and protective devices...

Page 61: ...th forced steering axle 4 Holding down device with pulley 5 Drawbar protective device 6 Guide wheel 7 Protective casing pick up 8 Side guard 9 Access door to cargo space 10 Side guard beater drive lef...

Page 62: ...fic license according to the road traffic regulations must be in the condition specified by that license WARNING Risk due to breaking of load bearing parts As a basic principle the following is not al...

Page 63: ...l of the following reasons Incorrect use of the machine improper assembly commissioning operation and maintenance of the machine operation of the machine the safety devices being defective or the safe...

Page 64: ...fore each startup The machine is only allowed to be operated by one person mainly from the driver seat of the tractor Secure machine against accidental operation Turn the tractor engine off Pull the i...

Page 65: ...ntal lifting and lowering The stop cock is positioned on the right hand side of the tailgate The table shows the meaning of the stop cock positions I Stop cock open 0 Stop cock closed Fig 37 Fig 38 St...

Page 66: ...itched machine Consider your personal abilities as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the influences exerted by the attached or h...

Page 67: ...nd unhitching the machine stability Risk of injuries due to crushing and shearing points while actuating the support device Hitching and unhitching machines to or from the tractor requires particular...

Page 68: ...o hands and fingers Start the machine only with the protective devices completely mounted It is not allowed to open protective devices when the machine is powered as long as the tractor engine is runn...

Page 69: ...avelling uphill and downhill and when traversing hills risk of tipping over Only actuate powered machine parts if people keep sufficient safe distance to the machine Safely support folded up covers be...

Page 70: ...hitched machine and the admissible axle and tongue loads of the tractor Run the machine being only partly filled if necessary The tractor must ensure the required deceleration for the charged combina...

Page 71: ...ement is released This shall not apply to continuous movements or automatically controlled movements or movements which for functional reasons require a floating or pressing position Before carrying o...

Page 72: ...unit Only use the specified fuses When using too big fuses the electrical system may be destroyed risk of fire Ensure proper connection of the battery Connection First connect the plus pole then the m...

Page 73: ...he propeller shaft when cornering Before switching the propeller shaft on check whether the selected speed of the tractor s p t o shaft has been adjusted to coincide with the admissible driving speed...

Page 74: ...the tractor s coupling device and the machine s drawgear Only couple admissible vehicle combinations tractor and hitched machine Observe the maximum admissible tongue load of the tractor at the coupli...

Page 75: ...ying out any work on the brake system Secure the lifted machine parts against accidental lowering Especially beware when carrying out welding and drilling work and work involving open fire in the vici...

Page 76: ...st accidental lowering and rolling parking brake chocks before carrying out any work on the tyres Retighten all fastening screws and nuts according to Strautmann s specifications Check the tyre pressu...

Page 77: ...k on the tractor and attached machines Spare parts must at least comply with Strautmann s specified technical standards which is ensured when using original Strautmann spare parts Carry out the stipul...

Page 78: ...elds Field 1 shows the pictographic risk description surrounded by a triangular hazard symbol Field 2 shows the pictographic instruction how to avoid the risk Fig 39 Explanation The Order number and E...

Page 79: ...of electrical shock or burns due to accidental touching of electrical overhead lines or due to inadmissible approach to high voltage overhead lines This risk may cause most serious injuries or even de...

Page 80: ...injuries or even death if hydraulic oil squirting out under high pressure enters the body by penetrating the skin Read and observe the information in the operating instructions before carrying out any...

Page 81: ...p due to the powered propeller shaft This risk may cause most serious injuries or even death Keep sufficient safe distance to the propeller shaft as long as the tractor engine is running with the prop...

Page 82: ...eople standing within the hazardous area of the machine This risk may cause most serious injuries to any part of the body Keep sufficient safe distance to the hazardous area of the machine Ensure that...

Page 83: ...king tools pick up and feeder rotor This risk may cause most serious injuries or even death Keep sufficient safe distance to powered working tools Never reach into the hazardous area of powered workin...

Page 84: ...escriptive information or information summarised in a table Fig 40 50406501 Turn cutting knives over every 12 service hours grind them every 24 service hours 73506543 Maintenance instruction knife pro...

Page 85: ...ue to improper cleaning of the machine It is imperative to observe the information in the respective chapter when using a pressure washer steam blaster for cleaning the machine 87007550 Adjust length...

Page 86: ...ehicle side preselected Lower stop cock down open Right hand vehicle side can be lifted max 2 cm 2 Upper stop cock down closed and lower stop cock to the right closed Travelling height cannot be chang...

Page 87: ...87 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 3 5 3 Placing of warning and instruction signs The following figure illustrates the position of the warning and instruction signs o...

Page 88: ...the environment and the machine may lead to invalidation of any claims for damages In particular non observance of the safety instructions may bring about e g the following risks Risk to people due t...

Page 89: ...ires special know how and or specific technical equipment Otherwise this work will impair your safety and the functional ability of the machine during and after its execution Additionally observe the...

Page 90: ...loading and unloading only use a tractor with the required equipment Only start the tractor with the hitched machine moving when the pressure gauge on the tractor indicates 5 0 bar 4 2 Loading and unl...

Page 91: ...cer 4 3 Overseas dispatch unlock steering axle For manoeuvring within the harbour area the steering axle s of the machine is are equipped with stop cocks and is are locked or blocked Open the stop coc...

Page 92: ...safety instructions Observance of these chapters serves your safety Only use appropriate tractors to hitch and transport the machine Check the following adjustments when changing the tractor Mounting...

Page 93: ...ompatibility before hitching the machine to the tractor Carry out a brake test to check whether the tractor reaches the required deceleration with the hitched machine Check the machine for proper func...

Page 94: ...ore than 6 km h up to 25 km h require an operating license on public roads Farming or forestry trailers are not subject to registration but only to operating license if they fulfil the following crite...

Page 95: ...capacity must be sufficient These details are registered on the type plate in the vehicle registration certificate and in the operating instructions of the tractor The tractor s front axle load must n...

Page 96: ...ctual rear axle load of the tractor does not exceed the admissible rear axle load rating the gross vehicle weight rating of the tractor will not be exceeded the admissible load capacities of the tract...

Page 97: ...awgear of the rigid drawbar trailer If this is not the case the admissible towing capacity for your tractor must be calculated In each case the lowest DC value shall be relevant Calculate the admissib...

Page 98: ...awbar trailer 18 t DC 9 81 m s x 14 t x 18 t 77 2 kN 14 t 18 t 5 2 1 3 Calculate tractor s admissible towing capacity The lowest DC value of your tractor s coupling device or of the drawgear of your r...

Page 99: ...ed to the tractor accidentally rolls if powered working tools are not switched off if hydraulic functions are accidentally carried out working tools or machine parts are unintentionally powered with t...

Page 100: ...justing position 3 Resting position swivelled by 180 compared to the adjusting position Fig 44 Fixed 5 4 1 Release parking brake Ensure that the cable does not rest on or chafe against other vehicle c...

Page 101: ...ke system and the spring loaded brake system with the machine unhitched Fig 45 1 Actuating mechanism for release valve Push in as far as it will go and the service brake system releases e g for manoeu...

Page 102: ...it will go and the service brake system releases e g for manoeuvring the unhitched machine Pull out as far as it will go and the machine is braked again by means of the system pressure coming from the...

Page 103: ...es into the borehole 5 4 Check whether the locking bolt has completely engaged into the borehole and properly locks the supporting leg in its transport position Fig 48 5 6 2 Lower mechanical supportin...

Page 104: ...ates by an authorised workshop and adjusted if necessary before coupling the propeller shaft to your tractor for the first time This will prevent propeller shaft compression or insufficient transverse...

Page 105: ...an properly adapt to uneven terrain Only a properly adjusted mounting height of the folding drawbar guarantees best possible picking up of the material to be loaded WARNING Risk of being crushed drawn...

Page 106: ...se distance X Turn piston rod clockwise Reduce distance X Turn piston rod counterclockwise Adjust the two threaded spindles evenly 6 Retighten the counter nuts of the threaded spindles 7 Start the tra...

Page 107: ...ground should be approx 10 20 mm The operating height of the pick up is set by means of the two hole perforated struts 2 Front borehole Lowest operating height of pick up Rear borehole Highest operat...

Page 108: ...tor and machine against accidental starting and rolling 4 Set the height of the additional guide wheels 5 via the left hand and right hand spindle 6 such that the guide wheels bear the largest load Fo...

Page 109: ...st have a minimum cable cross section of 4 mm2 There are tractor models where the standard socket in the tractor cabin delivers inadequate power for the ISOBUS control set In this case have an authori...

Page 110: ...c system Lock the pressure regulator in the electro hydraulic control block if the hydraulic connector Flow line is connected with the pressure line to the tractor s hydraulic pump Open the pressure r...

Page 111: ...ok and drawbar lug hitch ring 1 Secure the machine against rolling 2 Make sure that people leave the hazardous area between tractor and machine before approaching the machine 3 Lower the tow hook 4 Ap...

Page 112: ...ure the tractor against accidental starting and rolling 10 Fix and secure the cross bolt above the draw pin 11 Release the parking brake 12 Lift the supporting leg to transport position 5 12 1 3 Ball...

Page 113: ...move grease and dirt from the ball head the holding down device and the shell Lubricate the ball head and the surface of the shell with new grease Unlock the holding down device at the bearing block S...

Page 114: ...f the hydraulic hose pipes for correct and tight seat Depressurise hydraulic system Check the assignment of the hydraulic hose pipes at the control block of the machine if the coloured markings dust c...

Page 115: ...he pressure line return line with the pressure line to the hydraulic pump of the tractor provided for this purpose 5 12 3 Connect brake system WARNING Risk of crushing cuts becoming entangled being dr...

Page 116: ...or automatically pushes the push button for the release valve on the trailer brake valve out 8 Release the parking brake and or remove the chocks 5 12 3 2 Connect hydraulic brake system Only couple cl...

Page 117: ...ency brake valve 4 Pressure accumulator 5 Brake cylinder 6 Brake drum 7 Drain valve Fig 62 Couple after emergency braking 1 Connect the brake hose to the tractor 2 Set the brake control valve at the t...

Page 118: ...r shaft 5 Ensure that there is enough free space around the propeller shaft in any operating state Insufficient free space will lead to damage to the propeller shaft Fig 63 5 12 5 Couple forced steeri...

Page 119: ...ing Preconditions for proper execution of the power up test Coupled forced steering axle connected hydraulic system and sufficient hydraulic pressure minimum 15 bar power supply of control set switche...

Page 120: ...ocket of the steering rod must not contact the drawbar not even during maximum cornering to the left or right Have bumper buffers retrofitted by Strautmann if necessary Fig 65 The forced steering axle...

Page 121: ...he rainproof plug deposit 5 Disconnect the service brake system 6 Disconnect the lighting 7 Uncouple the propeller shaft 8 Disconnect the control set and put the plug down into the rainproof plug depo...

Page 122: ...lock the holding down device at the bearing block 3 Swivel the holding down device to coupling position 4 Lower the supporting leg to support position such that the shell disengages from the ball head...

Page 123: ...railer brake valve bleeds The trailer brake valve automatically switches over thus actuating the service brake system in accordance with the automatic load sensitive brake pressure control 5 13 3 1 Di...

Page 124: ...Set the brake control valve at the tractor such that the hydraulic oil can flow back to the tractor Press the drain valve 7 at the emergency brake valve 3 The hydraulic oil flows back to the tractor...

Page 125: ...ponents This risk may cause light to serious injuries to hands Do not touch considerably warmed up propeller shaft components particularly do not touch any couplings Clean and lubricate the propeller...

Page 126: ...exclusively slowed down by the manoeuvring vehicle 1 Hitch the machine to the braked manoeuvring vehicle 2 Release the parking brake of the machine 3 Swivel the hand lever at the brake pressure regul...

Page 127: ...in the side guard 3 to move the folding drawbar with the hydraulic system connected 1 Press the key button 1 to lift the vehicle to the required height to adjust the supporting leg 2 Press the key bu...

Page 128: ...through the access door 3 Screw the tubular supports 3 to the superstructure struts such that the maximum vehicle height of 4 m is not exceeded 4 Screw the extension sections 5 to the fixing supports...

Page 129: ...rt from below through the chain link Fig 73 9 Hang the respective rope hook of the rubber clamp into the rear tubular support machines without beaters or into the superstructure tarpaulin machines equ...

Page 130: ...sion of the machine for its use as a forage wagon forage wagon with dosing unit or forage transport wagon Fig 76 5 17 1 Unwind superstructure tarpaulin 1 Enter the cargo space through the access door...

Page 131: ...nter cargo space 2 Swivel the locking lever 1 to its top position 3 Take the superstructure tarpaulin 2 on both sides out of the securing mechanism 3 such that the tarpaulin hangs down vertically 4 Sw...

Page 132: ...DO 4402 DO 03 18 132 5 18 Cover conveyor duct Optional extra When using the machine for transporting forage cover the conveyor duct by means of a cover plate optional extra 1 Hang the cover plates 1 i...

Page 133: ...e of longer downtimes of the machine switch the control set off in order to avoid a discharging of the tractor s battery due to switched on loads Protect the control set against moisture and humidity...

Page 134: ...ontrol mainly consists of the control set 1 the control unit 2 the sensors 3 to determine operating states e g Steering Axle Locked or Steering Axle Unlocked the connecting cable 4 for the silage addi...

Page 135: ...ff 7 Switch Discharge Mode A I on 8 Switch automatic charging system on off 9 Reverse transport floor Reduce feed rate of transport floor during discharge in combination with key 11 10 Double feed rat...

Page 136: ...nsport floor forward Fig 83 6 Operating state Beaters powered not powered here Beaters powered 7 Operating state Tailgate lowered lifted to first opening width completely lifted here Tailgate lowered...

Page 137: ...on or off With the control set switched on the Working menu appears on the screen When the control set is switched off the display on the screen goes out The screen shows 6 1 3 2 Switch road travel mo...

Page 138: ...assis and the warning beacon optional extra are switched on the work lights optional extra are switched off If the folding drawbar is equipped with a drawbar suspension the hydraulic cylinders of the...

Page 139: ...set are enabled the hydro pneumatic drawbar suspension optional extra the axle suspension of the hydro pneumatic chassis and the warning beacon optional extra are switched off the work lights optional...

Page 140: ...e mode A I is automatically switched off if the tailgate is lowered With the electro hydraulic forced steering axle system the steering axle is locked in Discharge mode A I up to 12 km h Can be unlock...

Page 141: ...ge mode A II on machine equipped with beaters The Discharge Mode A II is automatically switched off when the tailgate is lowered During discharge the transport floor feed can be switched on and off as...

Page 142: ...on and off during charging will automatically be deactivated if the control set generates the acoustic signal horn sound and the visual signal Forage wagon full will automatically be activated if the...

Page 143: ...to charge machines without beaters The feed function of the transport floor can still be switched on for a short period of 3 seconds via the key Stop the charging procedure after the acoustic signal h...

Page 144: ...Double feed appear The screen shows 6 1 3 10 Change feed rate of transport floor during discharge 1 Press the key once and the key quickly in succession as often as required until the transport floor...

Page 145: ...ponds during discharge or in order to reduce the pressing power which the loaded material applies to the beaters 1 Press the key to switch the transport floor feed off 2 Press the key The transport fl...

Page 146: ...rgo space lighting is switched on the lighting is automatically switched off if road travel mode is switched on the lighting is automatically switched on if road travel mode is switched off 1 Briefly...

Page 147: ...the Tailgate lifted symbol appears The screen shows 6 1 3 16 Lift tailgate machine equipped with beaters When discharging on the clamp silo the tailgate is automatically lifted to the set first openin...

Page 148: ...tailgate is completely lowered the Tailgate lowered symbol appears The screen shows 6 1 3 18 Lift folding drawbar 1 Press the key until the folding drawbar has been lifted to the desired position or...

Page 149: ...he key again Road travel mode is switched off At the same time the drawbar suspension is automatically switched off The Working menu appears The screen shows no additional symbol 6 1 3 22 Retract cutt...

Page 150: ...unit completely out of the conveyor duct and in again with the feeder rotor running 6 1 3 24 Remedy in case of soiled cutting unit 1 Clean the cutting unit 6 1 3 25 Extend cutting unit 1 Press the key...

Page 151: ...reverse travels before travelling over clamp silos by means of the Discharge Mode A I key with SES system Align the wheels of the steering axle in a straight line by means of a short forward travel o...

Page 152: ...hydraulic forced steering axle system the key has a touch control design 1 Press the key as long as the steering axle shall be locked The steering axle is locked in Straight position The Steering axle...

Page 153: ...le force steered symbol appears and a horn sound is emitted If the symbol is flashing and a horn sound is emitted there is a malfunction in the steering system The passive steering is activated Check...

Page 154: ...e steering system The screen shows 6 1 3 31 Lift pick up 1 Press the key until the pick up has been lifted to its end position The pick up lifts The screen shows no additional symbol 6 1 3 32 Lower pi...

Page 155: ...key again The silage additive pump is switched off The Silage additive pump on symbol disappears The screen shows 6 1 4 Set machine parameters For proper functioning of the ISOBUS control setting of...

Page 156: ...yor is not available W indicates that the Wollschl ger hydraulic system is used 5 Display of potentiometer position Value from 0 to 100 KAL appears during the calibration procedure 6 Left Display of c...

Page 157: ...menu appears 2 Press and hold the key once The parameter With Without beaters 6 is selected 3 Press the or key to change the setting The symbol is faded in or out On machines equipped with beaters th...

Page 158: ...Steering axle model 7 is selected 3 Press the or key to change the setting The screen shows Observe the fact that the setting BPW must be selected both for BPW and FAD axles with single acting hydraul...

Page 159: ...s with the Automatic charging system on symbol 6 1 5 Calibration 6 1 5 1 Calibrate automatic charging system A calibration of the automatic charging system helps to separately set the bottom position...

Page 160: ...ppears 9 The person in the cargo space swivels the sensing band to the top position which shall be the start position for the transport floor running at maximum feed rate 10 Press the key again 11 Pre...

Page 161: ...registered Daily transported loads counter transported loads until reset The number of transported loads is registered by counting the number of opening cycles of the tailgate Total operating hours co...

Page 162: ...ed 0 No response of sensor 1 Response of sensor A beep is emitted With tridem Lift axle lifted 0 No response of sensor 1 Response of sensor A beep is emitted 4 Steering axle unlocked 0 No response of...

Page 163: ...number 2 Sensor status 3 Number of sensor circuits The screen shows 2 Press the or key to display the next or preceding sensor 3 Press the key once The Working menu appears 6 2 ISOBUS control Field Op...

Page 164: ...l unit 2 the sensors 3 to determine operating states e g Steering Axle Locked or Steering Axle Unlocked the connecting cable 4 for the silage additive pump 5 optional extra The control set 1 is mounte...

Page 165: ...h work lights on off ESC key for submenu 5 SET key Call up set up menu and change menu level 6 Retract cutting unit 7 Extend cutting unit 8 Charge mode 9 Road travel mode 10 Discharge mode 11 Lock ste...

Page 166: ...ating state Pick up lifted lowered floating position here Pick up in floating position 6 Operating state Automatic charging system on off nominal value here Automatic charging system on 30 7 Value Fol...

Page 167: ...aters powered 6 Currently selected Transport floor nominal value in here 65 7 Actual Transport floor speed in here 65 6 2 3 Functions of the ISOBUS control The following paragraphs show the symbols of...

Page 168: ...e Road Travel menu appears apart from the functions Lock steering axle and Unlock steering axle all functions of the control set are disabled the hydraulic drawbar suspension optional extra the axle s...

Page 169: ...y Charge Road Travel Discharge Road Travel Charge all functions of the control set are enabled the hydraulic drawbar suspension optional extra the axle suspension of the hydro pneumatic tandem chassis...

Page 170: ...charge mode is automatically switched off if the tailgate is lowered The automatic locking of the steering axle and the automatic positioning of the folding drawbar in discharge mode are set and activ...

Page 171: ...de on machine equipped with beaters The automatic discharge mode is automatically switched off if the tailgate is lowered only possible with the p t o shaft switched off Switch the p t o shaft off or...

Page 172: ...d after a short delay the transport floor automatically starts With the beaters powered the Beaters On symbol appears Warning message PTO only on forage wagon with dosing unit Is displayed when pressi...

Page 173: ...during discharge The transport floor speed is doubled 6 2 3 8 Change feed rate of transport floor during discharge 1 Press the soft key The feed rate of the transport floor is increased by 5 each tim...

Page 174: ...starts running and conveys the loaded material away from the beaters for a maximum time of 3 seconds 6 2 3 11 Switch automatic charging system on off Switch the automatic charging system on for unifo...

Page 175: ...charging system is switched on via the key if the p t o shaft has been switched off the sensor is defective 1 Press the key The charge mode is activated 2 Press the soft key once The automatic chargi...

Page 176: ...DO 03 18 176 6 2 3 12 Change filling degree of loaded material in cargo space 1 Press the soft key to increase the filling degree 2 Press the soft key to reduce the filling degree The filling degree c...

Page 177: ...to charge machines without beaters The feed function of the transport floor can still be switched on for a short period of 2 seconds via the key Stop the charging procedure after the acoustic signal...

Page 178: ...r speed changes in 5 steps and is indicated in the display The screen shows 6 2 3 15 Switch cargo space lighting on off If the cargo space lighting is switched on the lighting is automatically switche...

Page 179: ...ilage additive pump is switched on when lowering the pick up No readout on the display 6 2 3 17 Lift tailgate machine without beaters In discharge mode the tailgate is automatically lifted to its full...

Page 180: ...the set first opening width the Tailgate lifted symbol appears 2 Release the key and press it again The tailgate is lifted as long as the key is pressed or until the tailgate has been lifted to its fu...

Page 181: ...the key until the folding drawbar has been lifted to the desired position or has reached its end position the drawbar position is displayed in optional extra The ground clearance of the pick up is in...

Page 182: ...e coloured background of the Cutting unit symbol changes to YELLOW during charging at least one cutting knife has been retracted from the conveyor duct due to a foreign object the cutting unit is heav...

Page 183: ...S 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 6 2 3 25 Extend cutting unit 1 Press the key until the Cutting unit symbol has a GREEN background The cutting unit is completely extended into the co...

Page 184: ...eels of the steering axle in a straight line by means of a short forward travel of the tractor and the hitched machine before locking the steering axle When switching the control set on the single act...

Page 185: ...2 DO 4402 DO 03 18 6 2 3 27 Unlock steering axle 1 Press the key once The steering axle can move freely unlocked and follows the turning radius of the corner during cornering The Steering axle unlocke...

Page 186: ...ulic forced steering axle system the key has a touch control design The steering axle is locked by activating the discharge mode if this function has been activated in the machine set up menu The symb...

Page 187: ...ppears in the display If the symbol is flashing and a horn sound is emitted there is a malfunction in the steering system Check the steering system 1 Press the key The steering axle is force steered a...

Page 188: ...ly available on tridem chassis Do not lift the lift axle with the vehicle charged 1 Press the soft key in the charge or discharge menu The assignment of the soft keys changes The screen shows 3 Press...

Page 189: ...lifts The screen shows 6 2 3 32 Lower pick up WARNING Risk of material damage when travelling on uneven ground with the pick up lowered locked Only move the machine on uneven ground with the pick up...

Page 190: ...pick up is fixed The Lower pick up Locked position symbol appears 6 2 3 33 Automatic wayback An automatic wayback is integrated in the software 9 47 6 2 3 34 Functional description of automatic wayba...

Page 191: ...t up menu The screen shows Actuate the key button soft key Extend knives to activate the wayback function 1 Press the Extend Knives key until the symbol appears at the cutting unit The automatic wayba...

Page 192: ...beep is emitted for approx 3 seconds The screen shows Use the Retract cutting unit key to interrupt the automatic wayback function If the Retract Cutting Unit key is actuated and the automatic functi...

Page 193: ...lighting 1 Simultaneously press the two soft keys in the charge or discharge menu twice The start menu opens 2 Press the key The background lighting becomes brighter 3 Press the soft key The backgrou...

Page 194: ...orking menu to the set up menu Use the key to return to the previously run working menu 1 Setting of weighing system is inactive 2 Setting of automatic folding drawbar system 3 Machine set up menu 4 S...

Page 195: ...positions can be saved for the three operating modes In the respective operating modes the positions are automatically approached if the respective automatic functions have been activated in the mach...

Page 196: ...tem activated deactivated here activated 6 Connection of silage additive pump in charge mode activated deactivated here activated 7 Automatic locking of steering axle during reverse travel activated d...

Page 197: ...weights are saved 1 Total counter non erasable 2 Daily counter erasable 3 Operating hours pick up in working position here a total of 1 h daily working hours 0 7 h 4 Total service hours counts when th...

Page 198: ...ht counter total load until reset The load weight of the machine is registered by adding up the load weights of the individual transported loads Total operating hours counter The total operating hours...

Page 199: ...3 Sensor value of folding drawbar 4 Cutting Unit Retracted sensor here activated 5 Cutting Knives Retracted sensor here deactivated 6 Steering Axle Open Reverse Travel Error SES sensor here deactivate...

Page 200: ...ows 2 Press the soft key The assignment of the soft keys changes 3 Use the soft keys to select the individual functions The active function has a yellow border The screen shows 4 Press the soft key to...

Page 201: ...wbar position 1 Press the key several times to access the set up menu of the folding drawbar The set up menu for the folding drawbar opens The screen shows 2 Press the soft key The assignment of the s...

Page 202: ...r end position The nominal reading is 100 8 Use the key to slightly lower the drawbar The nominal reading is 90 99 9 Use the key to move the folding drawbar to the lower end position The nominal readi...

Page 203: ...is lowered to its end position For proper functioning of the scale optional extra it is imperative that the folding drawbar cylinders are not completely retracted They should be extended by at least...

Page 204: ...ess the soft key The current folding drawbar position for discharge mode is saved The screen shows 4 Press the soft key The assignment of the soft keys changes The screen shows 5 Use the keys and to m...

Page 205: ...em sensor The calibration of the automatic charging system sensor involves the change of the sensor values set by the manufacturer for the lowest and highest sensing band position 1 Hitch the machine...

Page 206: ...tractor 2 Turn the tractor engine off 3 Apply the parking brake of the tractor 4 A second person enters the cargo space through the access door 5 Switch the tractor ignition on 6 Press the key several...

Page 207: ...er even after the control set has been switched off Therefore always pull the plug for the power supply out after completion of work 6 3 1 1 Access to steering computer The steering computer is mounte...

Page 208: ...hen no trouble has occurred the main menu of the steering computer displays one of the following status messages Display Meaning The axle control of the steering computer is switched on Regular status...

Page 209: ...ority over all other displays of the main menu In most cases the display remains active until the error has been remedied and the steering system has been restarted In case of several active errors th...

Page 210: ...ay and change of parameters settings Access is protected by a password Only the customer service staff is allowed to change parameters Display of software versions Entry of an access code to change ba...

Page 211: ...r code 255 255 255 means No further errors have been entered in the fault memory or the fault memory has been completely deleted Time of first occurrence of error Time of last occurrence of error Freq...

Page 212: ...us Enter the saved error codes in the list No Error code error code First entry time first entry Last entry time last entry Frequency frequency Example 180 006 00 06 51 14 08 02 36 4 1 2 3 4 5 6 7 8 9...

Page 213: ...nnected Ensure that people keep sufficient safe distance to the powered transport floor WARNING Before starting work with and on the machine read and observe the basic safety instructions Make sure th...

Page 214: ...ng system optional extra must be closed during transport journeys Observe the fact that the braking axle needs to run in during the first service hours the brake lining is adjusting to the brake drum...

Page 215: ...e machine has been discharged to an extent of approx 50 The transport floor may be reversed for a short time max 3 seconds for this purpose Observe the fact that the driving characteristics of the tra...

Page 216: ...ading of the drawbar Switch the automatic charging system on for uniform and complete filling of the cargo space The automatic charging system has to be switched on only once automatically and infinit...

Page 217: ...xle loads the admissible tongue load at the coupling point the load capacities of the mounted tyres the admissible towing capacity of the tractor These details are registered on the type plate or in t...

Page 218: ...stic signal horn sound and a visual signal Forage wagon full The automatic charging system is deactivated and the automatic feed function for the transport floor is switched off 7 3 2 1 Machines witho...

Page 219: ...Start charging Select the tractor speed according to the swathe size and cutting length When the machine is fully charged the ISOBUS control set generates an acoustic signal horn sound and a visual si...

Page 220: ...pick up 5 Press the key once to switch on the Road Travel Mode for transport journeys on public roads 7 4 Discharge machine WARNING Risk of crushing impact and being drawn in when opening and closing...

Page 221: ...floor on when the tailgate has reached its end position 5 Start to move and select the travelling speed of the tractor according to the height of the desired discharged material stack To discharge in...

Page 222: ...this information may cause damage to the angular switchgear for coupling the powertrain to the beaters Reduce the feed rate for the transport floor during discharge if the control set frequently gener...

Page 223: ...ers start to run and after a short delay the transport floor automatically starts 7 Start to move and select the travelling speed of the tractor according to the height of the desired discharged mater...

Page 224: ...lgate The Discharge Modes A I and A II are deactivated and the transport is automatically switched off 11 Drive off the clamp silo 12 Press the key until the folding drawbar has been lowered to the de...

Page 225: ...tractor according to the height of the desired discharged material stack To discharge in steps the transport floor feed can be switched off by pressing the soft key and switched on again by pressing t...

Page 226: ...e feed rate for the transport floor is not reduced 1 Press the key once to switch the Discharge Mode on The folding drawbar moves to the preset discharge position The steering axle is locked 2 Move on...

Page 227: ...e changing the lane on the clamp silo The beaters and the transport floor stop The transport floor automatically switches to standby mode and the Feed On symbol is flashing on the control set if the t...

Page 228: ...28 9 Press the key to close the tailgate The transport floor automatically switches off 10 Drive off the clamp silo 11 Press the key once to switch the Road Travel mode on for transport journeys on pu...

Page 229: ...ng to the time limit reached first Observe the maintenance intervals for wearing parts Always disconnect all electrical electronic plug connections to the tractor before carrying out service and maint...

Page 230: ...cure the machine lifted via the folding drawbar against accidental lowering before crawling into the hazardous area beneath the lifted machine 4 Wait for the machine to stop completely before entering...

Page 231: ...ck the tension of the transport floor chains shorten chain if necessary Check screwed connection of transport floor strips retighten if necessary Check the travelling height of the hydraulic levelling...

Page 232: ...e the chains of the beaters optional extra Check drawbar connection retighten if necessary Tightening torque of crown nut 800 50 Nm Lubricate the rollers of the knife protection system and check them...

Page 233: ...stem SES and have malfunctions remedied by an authorised workshop Change the gear lubricant oils Lubricate the chain tensioner screws of the transport floor Carry out maintenance work on the cam type...

Page 234: ...o space and entering the cargo space 1 Open the access door 1 Use your left hand to hold the folding access ladder 2 Swivel the locking mechanism 4 upwards The ladder and the access door are unlocked...

Page 235: ...ns for handling and disposal of cleaning agents 8 3 1 Cleaning by means of pressure washer steam blaster It is absolutely imperative to observe the following when using a pressure washer steam blaster...

Page 236: ...ng nipples Use environmentally friendly biodegradable oils and greases where lubricants may penetrate the fodder or the ground For further information contact your specialist for agricultural machiner...

Page 237: ...Service and maintenance of machine 237 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 8 4 1 Lubrication plan Giga Vitesse CFS...

Page 238: ...timum oil level is reached at an oil temperature of 0 20 C 8 5 1 Quantities when filled and change intervals Gearbox Quantity when filled l Lubricant Specification Trade name manufacturer Interval h F...

Page 239: ...se CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 8 5 3 Main gearbox 1 Filler neck 2 Drain plug 3 Fan and inspection plug Fig 90 8 5 4 Rotor gear 1 Drain plug spur gear 2 Drain plug switchgear 3...

Page 240: ...ain plug 2 Filler neck 3 Fan plug Fig 92 8 5 6 Angular gear of dosing unit 1 Filler neck 2 Drain plug Fig 93 8 5 7 Check Top up oil level 1 Align the machine in horizontal position 2 Unscrew the oil i...

Page 241: ...lent to the filling quantity 3 Unscrew the oil drain plug The gear lubricant oil drains off 4 Unscrew the oil filling screw 5 Wait for the oil to stop draining out of the oil drain opening 6 Screw the...

Page 242: ...k friction clutch is to charge the machine with material to be loaded for a short time with the groove nut unscrewed such that the stuck friction clutch slips for a short time 1 Unscrew and remove the...

Page 243: ...groove nut 13 Fix the protective casing of the pick up to the machine by means of the two screws Fig 95 8 6 2 Check Retighten tension of roller chain for pick up drive Check the tension of the roller...

Page 244: ...specified below The manufacturer will not assume any warranty and liability for material damage and personal injuries if the work is carried out by insufficiently qualified staff Preparation Secure tr...

Page 245: ...pply grease to the adjusting washers supporting ring and circlip 5 Insert the sealing ring Attention It is imperative to pay attention to the position of the chamfer at the locking cams when inserting...

Page 246: ...the right hand edge of the switching plate is 4 mm The switch lever 5 must have been manually turned clockwise into its end position 5 Retighten the screw of the collar bushing 6 and the counter nut o...

Page 247: ...switch lever 10 and the right hand edge of the switching plate is 4 mm The switch lever 10 must have been manually turned clockwise into its end position 5 Retighten the screw of the collar bushing 1...

Page 248: ...e cover plate Make sure that people leave the hazardous area on the opposite side before swivelling the cover plate 8 10 1 External operation for cutting unit Optional extra WARNING Risk of crushing s...

Page 249: ...cutting knives before removing them Use compressed air to clean the slots of the cutting knives before reinstalling them 1 Daily clean the gaps 1 between the cutting knives knife holders the lever po...

Page 250: ...the knife protection system on both sides Hang up the spring at the outer ring of the knife holder by means of the mounting lever Repeat steps 2 1 to 2 4 for the other knife holders Fig 105 8 10 2 1 U...

Page 251: ...e CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 4 Fold cutting unit frame down 2nd person required Fig 107 5 Due to the removal of the upper link 2 the receiver pipe can be freely rotated Do no...

Page 252: ...e Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 252 6 Remove the screws 2 and washers 3 before unhooking the springs 1 Fig 109 7 Now use the spring loaded lever 73236615 to unhook...

Page 253: ...602 DO 4402 DO 03 18 8 10 2 2 Install cutting unit springs 8 Ensure the correct alignment of the springs when installing them Use the spring loaded lever 73236615 for the installation Fig 111 9 After...

Page 254: ...he upper links Fig 113 11 Fold the chassis frame up and screw it to the bearing plates 2nd person required 12 Retract the cutting unit and reinsert the knives 13 Extend cutting unit Fig 114 8 10 3 Rem...

Page 255: ...r by means of the hydraulic cylinders to increase the free space to the cutting knives 3 Switch the oil circulation between tractor and machine off 4 Secure tractor and machine against accidental star...

Page 256: ...2 DO 4402 DO 03 18 256 10 Clean the gaps of the cutting knives knife holders by means of the mounting lever and compressed air 11 Insert the knife lever into the boreholes of the cutting knife 12 Pull...

Page 257: ...4 When installing the cutting knives ensure that the locking lever completely engages again The locking lever has completely engaged if it is in close contact with the frame 5 of the cutting unit the...

Page 258: ...tance between cutting knives and rotor The distance between the cutting knives and the rotor must be approx 20 mm over the complete width of the rotor This distance will ensure optimum cutting of the...

Page 259: ...pper link fork clockwise Reduce distance between cutting knives and rotor Lengthen upper link Turn upper link fork counterclockwise Fig 121 Measure again the distance on the right hand and left hand s...

Page 260: ...ed by an authorised workshop Only an authorised workshop is allowed to carry out this work The minimum distance between the strippers and the rotor must be 17 mm over the entire width of the rotor Thi...

Page 261: ...etween the strippers and the rotor 2 in the conveyor duct from the cargo space 3 Replace worn strippers Unscrew the screws Remove the safety rail 4 of the stripper holder by pulling it out to the side...

Page 262: ...ompletely extend the cutting unit 2 Turn the tractor engine off 3 Switch the tractor ignition on 4 Apply the parking brake of the tractor 5 Apply the parking brake of the machine 6 Uncouple the propel...

Page 263: ...head 2 is approx 3 mm The light emitting diode lights up 11 Screw the sensor in this position Fig 127 8 10 9 Sensor Tailgate closed forage wagon and forage wagon with dosing unit WARNING Risk of crus...

Page 264: ...ing setting of rpm sensor Beater circuit if the machine is unintentionally powered or hydraulic functions are accidentally carried out Secure tractor and machine against accidental starting and rollin...

Page 265: ...g of the Tailgate open sensor if the machine is unintentionally powered or hydraulic functions are accidentally carried out Secure tractor and machine against accidental starting and rolling before se...

Page 266: ...ips on the right hand and left hand side do not bump against the frame 1 Equally shorten the chains of the transport floor if the tension path of the chain tensioners is no longer sufficient to retigh...

Page 267: ...the chains sag 6 Enter the cargo space through the access door to shorten the chains 7 Open and remove the chain connecting links 8 Always cut out an even number of chain links 2 4 6 at all chains by...

Page 268: ...ricate roller chains of beaters 1 Use a service platform with ladder to open the protective devices for the roller chains by means of a tool to obtain safe access to the roller chains 2 Lubricate the...

Page 269: ...a loose roller chain by means of the chain tightening wheel Loose the tightening wheel bolt of the chain tightening wheel Move the chain tightening wheel to tighten the roller chain The chain is prope...

Page 270: ...system with the system under operating pressure is not allowed Risk of explosion due to improper work on hydraulic accumulators Welding soldering drilling or other work on hydraulic accumulators whic...

Page 271: ...esponding operating element with the hydraulic oil supply switched off 8 13 2 Depressurise folding drawbar with drawbar suspension 1 Completely lower the folding drawbar 2 Set the adjusting lever at t...

Page 272: ...ng fitting Hose slipping out of the fitting Corroded fitting which may affect the function and the strength Improperly laid hydraulic hose pipes e g ignored bending radii laying over sharp edges The h...

Page 273: ...the filter casing 5 Grease the thread at the filter casing 6 Check the O ring 2 for damage Replace a damaged O ring 67 95 mm x 2 62 mm 7 Lubricate the O ring of the new filter element 8 Slip the new f...

Page 274: ...g soiled by solid particles The air supply to the brake system should have priority over the protection of the brake system against soiling and shall be ensured in all conditions In case of the filter...

Page 275: ...air to blow the filter element dry 7 Reinsert the filter element into the hose coupling Fig 140 8 Close the cover 9 Screw the cover by means of the two Phillips screws 10 Connect the feed and brake l...

Page 276: ...andard slack adjuster X 5 Lubricate automatic slack adjuster X 6 Have grease of wheel hub bearing changed shop work X Maintenance work 1 Check wheel nuts for firm seating retighten if necessary X X X...

Page 277: ...le arm bearing with long life grease until fresh grease comes out of the bearings the cam disc Fig 144 8 15 2 Lubricate locking cylinder heads at passive steering axle Lubricate the lubrication points...

Page 278: ...g life grease until fresh grease comes out of the bearings Only use lithium saponified grease with a drop point above 190 C Make sure that no grease or oil enters the brake system Depending on the ser...

Page 279: ...grease comes out at the adjusting screw 3 Use a ring wrench to turn the adjusting screw back by about one turn 4 Manually actuate the brake lever several times Automatic readjustment must be easy Act...

Page 280: ...460 Nm 505 Nm 8 15 8 Check clearance of wheel hub bearing 1 Lift the axle until the tyres are free 2 Release the brake 3 Place two levers between tyres and ground and check the bearing clearance If t...

Page 281: ...ush rod and the slack adjuster is less than 90 see Fig 153 Only authorised and qualified staff of a service workshop is allowed to carry out the work specified below The manufacturer will not assume a...

Page 282: ...usting screw slightly turns clockwise during the return stroke 4 Retighten the adjusting screw 5 Reinstall the rubber cap and lubricate with long life grease Fig 154 8 16 Maintenance of boogie chassis...

Page 283: ...bearing of dash pots X Maintenance work Check all components for damage and wear visual check X Check travelling height readjust if necessary X Drain condensate from the oil storage tank X Check the o...

Page 284: ...4 oil storage tanks must be half filled with hydraulic oil HLP 46 The quantity when filled is 100 ml each The oil storage tank 1 provides the piston chamber of the hydraulic cylinder 2 with hydraulic...

Page 285: ...02 DO 4402 DO 03 18 8 17 2 Lubricate bearing of dash pots Lubricate the lubrication points 1 at the top and bottom of the dash pot on the empty machine until fresh grease comes out of the bearings Ens...

Page 286: ...h a single acting control device of the tractor 5 Completely lower the dash pots of the chassis With three way cock 1 Set the operating element for the levelling valve at the tractor s control device...

Page 287: ...perating element at the tractor s control device for the travelling height adjustment in Lift position until the pressure gauges 1 2 indicate 0 bar The dash pots of the chassis are completely lowered...

Page 288: ...g valve with a single acting control device of the tractor 5 Completely lower the dash pots of the chassis With three way cock 1 Set the operating element for the levelling valve at the tractor s cont...

Page 289: ...cate 0 bar The dash pots of the chassis are completely lowered Fig 163 4 Check the oil level in the oil storage tanks 1 Loosen the screwed connection 3 Swivel the oil storage tank up Retighten the scr...

Page 290: ...owly Set the correct distance X between the locating points of the hydraulic cylinders 7 one after another on the right hand and left hand machine side 1 Hitch the machine to the tractor 2 Park the tr...

Page 291: ...the lower stop cock 3 back to horizontal position 10 Repeat steps 5 to 9 for the other vehicle side Fig 166 8 17 6 Adjust travelling height via easy to use block Optional extra Depending on the tyres...

Page 292: ...control device of the tractor Connect the return line of the machine to the return line of the tractor The travelling height is set for the right hand machine side by means of the operating elements...

Page 293: ...ure tractor and machine against accidental starting and rolling Ensure that the brakes of the machine are not applied 4 Connect the hydraulic hose pipe of the chassis with a single acting control devi...

Page 294: ...le the p t o shaft at low tractor engine speed The feeder rotor transports the loaded material together with any foreign objects into the cargo space without resistance from the cutting unit 3 Extend...

Page 295: ...ign objects Transport floor feed only works temporarily Jamming control piston of transport floor valve Clean control piston and check for smoothness during installation Tailgate does not open Closed...

Page 296: ...tive control set Have control set checked Defective solenoid of a hydraulic valve Replace solenoid Feed function can only temporarily be controlled Loose contact at solenoid Remedy loose contact Cable...

Page 297: ...ISOBUS control BM Basic module EM Extension module Power Power supply e g of the solenoid valves Sen 12V Power supply of sensors 9 4 List of malfunctions working Malfunction Cause Remedy Blockages in...

Page 298: ...tractor to a minimum value of 180 bar Pick up folding drawbar and tailgate sink during work Hydraulic cylinder leaking Seal hydraulic cylinder Cutting unit slowly retracting during work Piston in hydr...

Page 299: ...se of failure of the electrical system the solenoids for switching the directional control seat valves can be actuated directly at the electro hydraulic control block 1 via the emergency manual operat...

Page 300: ...m for emergency manual operation Solenoid valves Functions Retract out Extend in Lift Lower Lift Lower Lift Lower Forward Reverse Enabled Disabled Lift Lower ccw rotation cw rotation Closed Open X Y12...

Page 301: ...o hydraulic control block 1 Fig 171 Fig 172 Control block with tandem chassis Fig 173 Control block with tridem chassis Lock steering axle s 1 Secure tractor and machine against accidental starting an...

Page 302: ...tesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 302 Unlock steering axle s 1 Secure tractor and machine against accidental starting and rolling 2 Unscrew the grub screws 1 Fig 172 Fig 173 a...

Page 303: ...h Only qualified staff is allowed to disassemble the machine Machine parts and operating media oils greases etc must be disposed of in accordance with national and international environmental regulati...

Page 304: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 304 11 Circuit diagrams...

Page 305: ...Circuit diagrams 305 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 11 1 Hydraulic circuit diagram...

Page 306: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 306 Fig 174...

Page 307: ...gate 4 Drawbar suspension optional extra 5 Pick up 6 Transport floor 7 Front panel optional extra 8 Folding drawbar 9 Pressure switch lift axle 10 Crossover conveyor 11 Electrical forced steering axle...

Page 308: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 308 11 2 Electronic circuit diagram ISOBUS control Valves...

Page 309: ...Circuit diagrams 309 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18...

Page 310: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 310...

Page 311: ...X12 Cutting unit 2 X13 Cutting unit 1 X16 Silage additive pump X17 Central lubrication X30 Pre selection Y30 X31 Pre selection Y31 1 42 Pick up 2 42 Transport floor forward 3 42 Pre selection valve Y3...

Page 312: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 312 11 3 Electronic circuit diagram ISOBUcontrol Sensors...

Page 313: ...Circuit diagrams 313 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18...

Page 314: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 314...

Page 315: ...12 V sensors 2 34 42 Ground sensors 2 35 42 Signal beater speed 37 42 Signal automatic charging system 38 42 Signal Axle locked 40 42 Signal Axle unlocked or in case of SES Error in forced steering a...

Page 316: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 316 11 4 Electronic circuit diagram ISOBUS control Control unit...

Page 317: ...Circuit diagrams 317 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18...

Page 318: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 318...

Page 319: ...Axle suspension 1 optional extra 6 Axle suspension 2 optional extra 7 Lift axle optional extra 8 Lower axle optional extra E1 Work light front panel E2 Work light rear left hand E3 Work light rear ri...

Page 320: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 320...

Page 321: ...Machines equipped with beaters 219 220 Machines without beaters 218 219 Charge machine 215 Charge with ISOBUS control Field Operator 120 218 Field Operator 130 219 Chassis 19 Hydraulic chassis 283 Che...

Page 322: ...cal system 53 72 Electro hydraulic control block 34 Electronic circuit diagram 308 312 316 Eliminate clogging at the pick up and the feeder rotor 294 Elimination not from the tractor seat 294 Emergenc...

Page 323: ...r chains of beaters 268 Lubricate automatic slack adjuster 279 Lubricate brake shaft bearing 278 Lubricate knuckle arm bearing 277 Lubricate locking cylinder heads at passive steering axle 277 Lubrica...

Page 324: ...actor and machine 99 Steering 207 Steering axle 28 Electro hydraulic forced steering axle 29 Passive steering axle 28 29 Steering computer Operating and display elements 208 Structural alterations 62...

Page 325: ...Index 325 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 Warning message 137 Warning signs 78 Warranty and liability 63 Work lights 139...

Page 326: ......

Page 327: ...edatum Sprache Alena Reddehase Laura B umker 26 03 2018 englisch Zuordnung PG Short cut forage wagon Short cut forage wagon with beaters WG Giga Vitesse CFS 02 Modell Giga Vitesse CFS 3602 4402 Giga V...

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