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Chapter 5. Removal and Replacement

EK–MOL80–SV. B01

5–21

Figure 5-23 Rotating the Picker Assembly Out of the Translate
Frame

Remove whatever tool is being used in the vertical motor gear box.

10. Lower the translate frame and picker to the bottom of the jukebox.

11. Tilt up the rear end of the picker and slide it out towards the rear.

Removing/Replacing the Translate Frame

Follow the steps in the service access procedure at the beginning of this
chapter to remove the right access panel, rear access panel and front right
panel.

Follow the steps in the previous "Removing the Picker" section to remove
the picker.

Summary of Contents for RW551

Page 1: ...Medium Optical Disk Library RW551 RW552 Service Manual EK MOL80 SV B01 Digital Equipment Corporation Maynard Massachusetts...

Page 2: ...copied only in accordance with the terms of such license No responsibility is assumed for the use or reliability of software or equipment that is not supplied by Digital Equipment Corporation or its a...

Page 3: ...Configuration and Operation Connections to the RW551 RW552 Jukebox 3 1 Configuring and Operating the Jukebox 3 3 Connecting an Uninterruptable Power Supply UPS 3 3 Connecting the SCSI Cable to the Ju...

Page 4: ...14 Running an Internal Test 4 34 Optical Disk Cleaning 4 38 Using the Eject Tool to Remove a Disk from the Drive 4 40 5 Removal and Replacement Field Replaceable Assemblies 5 2 ESD Precautions 5 2 Too...

Page 5: ...r PCA 6 4 Interposer PCA 6 6 Power Supplies 6 7 SCSI Repeater Converter LUN PCA 6 7 Picker 6 10 Single Picker Mode 6 10 Dual Picker Mode 6 10 Two Move Exchange 6 10 Dual Picker Exchange 6 11 Quick Exc...

Page 6: ...t Sparing Algorithm 6 34 Error Thresholds 6 34 Diagnostic Strategy 6 35 Internal Autochanger Diagnostics 6 35 The SCSI Interface 6 35 Single Ended and Differential SCSI Interfaces 6 36 SCSI Command Se...

Page 7: ...Cable 5 17 5 18 Picker Translate Cable 5 18 5 19 Picker Translate Cable stowed 5 19 5 20 Stopping Vertical Motor Gear Box Motion 5 19 5 21 Picker Capture Bracket Mounting 5 20 5 22 Picker Capture Bra...

Page 8: ...ter PCA Power Distribution PCA Below 5 38 5 48 SCSI PCA Jumpers 5 39 5 49 Jukebox Exploded View 5 47 5 50 Jukebox Power Harness 5 49 5 51 Jukebox Pulley and Rope Diagram 5 50 6 1 SCSI Command Translat...

Page 9: ...dware Errors and Recovery Procedures 4 14 4 4 Micro Move IDs 4 25 4 5 Available Internal Tests for the RW551 and RW552 4 34 5 1 List of Field Replaceable Units 5 42 5 2 Exchange Parts 5 44 5 3 Non Exc...

Page 10: ...uide revision levels release dates and reasons for the revisions It also describes how the changes to affected pages are marked in the guide Revision Level Date Summary of Changes EK MOL80 SV A01 Dece...

Page 11: ...res and specifications Chapter 2 Environmental Installation PM Describes disk jukebox environmental requirements and installation procedures Chapter 3 Product Configuration and Operation Provides info...

Page 12: ...ich may be beneficial to the reader Typographical Conventions The following typographical conventions are used in this manual Italic Font Italic font designates the title of a document and statements...

Page 13: ...ould result in personal in jury if not correctly performed Do not proceed beyond this symbol until you fully understand and meet the indicated conditions Reader Comments Digital is committed to provid...

Page 14: ...ns A matrix of environment specifications provide parameters for several sub assemblies Figure 1 1 RW551 RW552 Jukebox Product Features The SCSI connect version of the RW551 RW552 optical disk jukebox...

Page 15: ...the drive mechanism and the autochanger con troller PCA a digital signal processor DSP based servo built into the drive mechanism for faster seek times and lower error rates split optics resulting in...

Page 16: ...ormat CCW 4X 2 3 Gbyte 512 bytes sector 2 6 Gbyte 1 024 bytes sector Meets ISO IEC 10089A 11560 and 14517 standards for Continuous Composite CC format DIGITAL Operating Systems only support 512 bytes...

Page 17: ...ves and capacity for up to 32 rewritable or MO Worm disks One blank disk included Single ended and differential SCSI interfaces RW552 ZF Model 80Fx 1160H Optical jukebox with four Model OPT 728 multif...

Page 18: ...less than 1 block in error per 10 14 bytes Buffer size 1 Mbyte Read Buffering readaheads Write Buffering immediate reporting write reordering Interface SCSI 2 single ended Differential asynchronous sy...

Page 19: ...30 g 742 cm s Vibration 5 500 Hz range Operating max accel 0 21 g rms 0 3 g rms 0 21 g rms Non operating random 2 g rms 3 g rms Non operating swept sine 0 5 g 0 peak 1 g 0 peak Altitude Operating 4 5...

Page 20: ...an time to repair 30 minutes Preventive maintenance none required Product Certifications Safety EN 60950 IEC 950 UL 1950 listed or recognized CSA 950 TUV approved to VDE 0805 05 90 Electromagnetic emi...

Page 21: ...ISO IEC N828 ANSI X3 212 1994 2X 1 2 Gbyte 512 bytes sector 1 3 Gbyte Meets ECMA 184 standard for Continuous Composite CC format Rewritable 594 byte 512 bytes sector 650 Mbyte 1024 bytes sector Meets...

Page 22: ...esigned to operate with an ambient air temperature range of 10 to 40 C 50 to 104 F with a rate of temperature change not to exceed 10 C 18 F per hour Primary Power External Ground The power outlet mus...

Page 23: ...doors and walkways stacks of supplies that collect dust and smoke filled rooms Responsibilities Customer site preparation verification and installation are the customer s or reseller s responsibility...

Page 24: ...npacking and Taking the Jukebox Off the Pallet Using a floor jack move the jukebox to the chosen location Remove the outer packaging by following the instructions printed on the carton Tools Required...

Page 25: ...wooden blocks located between the pallet and the bottom of the jukebox cabinet 4 Using a 9 16 inch wrench remove the four hold down bolts that clamp the cabinet to the pallet The bolt heads are on th...

Page 26: ...figuration and Operation This chapter provides information about the operational control on the jukebox and how to use those controls to configure and operate the jukebox Connections to the RW551 RW55...

Page 27: ...Medium Optical Disk RW551 RW552 Library 3 2 EK MOL80 SV B01 Figure 3 2 Rear Panel SCSI Connect...

Page 28: ...connect the power cord 5 SCSI interface switch Used to select either the single ended or differential SCSI ports 6 Cosmetic side panels Panels that cover the ends of the jukebox 7 Active bus indicato...

Page 29: ...ION If the UPS does not provide a communication link between the UPS and the computer system an operator will have to shut down the computer system stop any new writes before the UPS battery power is...

Page 30: ...evice connected to your computer with a SCSI cable as one of a number of peripheral devices connected to the computer with a SCSI cable Connecting Power 1 Check to make sure that the standby power swi...

Page 31: ...est completes approximately 1 5 minutes the control panel displays READY NOTE A sequence of tests are run when the jukebox is first switched on The READY status on the control panel indicates that the...

Page 32: ...elect tasks you want the jukebox to perform When you push any of these buttons a message appears in the display window See the next section for a list of messages You can hold down the and buttons to...

Page 33: ...mbers LUNs Also the initial access point for choosing LUN mode ONLINE REPAIR select to view and change power setting and status of the optical drives used during online drive replacement NOTE An indic...

Page 34: ...Chapter 3 Product Configuration and Operation EK MOL80 SV B01 3 9 Figure 3 4 Control Panel Menu Tree...

Page 35: ...s the current SCSI ID for the jukebox or drives when LUN mode is ON Press NEXT or PREV to scroll through the current SCSI addresse and LUN settings 4 Press CANCEL to exit VIEW ID S To change SCSI IDs...

Page 36: ...do not allow different device types to be under one SCSI address If this is the case the DRVs ID SCSI address must be set to a different address then that of JKBX ID Table 3 4 Shows how LUNs are mapp...

Page 37: ...ebox or drives when LUN mode is ON Press NEXT until the setting you wish to change is displayed and then press ENTER 4 The current SCSI address setting flashes Press NEXT or PREV until the address you...

Page 38: ...re sure the SCSI bus is inactive Removing power from a SCSI peripheral when the bus is active can result in data loss and or indeterminate bus states Check the host system manuals for information abou...

Page 39: ...he next two parts of the security code 3 Press NEXT until SCSI IDS displays and then press ENTER 4 JB CNTRL ID displays JB CNTRL stands for jukebox controller and is the SCSI ID that is currently set...

Page 40: ...this step to enter the next two parts of the security code 3 TEST displays Press NEXT until CONFIG displays and then press ENTER The last configuration option that was in the display will show 4 Press...

Page 41: ...press ENTER to select this option and then press NEXT or PREV to toggle between ON or OFF Press ENTER to select your choice IS SET displays This configuration should not be used by the customer STARWA...

Page 42: ...r be loaded or ejected If the configuration is set to OFF the jukebox operates in its default state which allows disks to be loaded and ejected To change the configuration press ENTER to select this o...

Page 43: ...F40 ON OFF Toggles between ON and OFF Select Inquiry Mode ON selects standard inquiry mode OFF selects downloadable inquiry mode Default is OFF to operate with Digital Systems CONF41 ON OFF Toggles be...

Page 44: ...ENTER and then repeat steps 1 and 2 until you have loaded all the disks you want to into the jukebox 4 Press CANCEL to return to the READY state NOTES If you get a LOAD ERROR message one of the follo...

Page 45: ...jukebox that contains an optical disk alternately display 3 If you want to select the storage slot number in the display press ENTER If you want to choose a different storage slot press NEXT or PREV...

Page 46: ...ected Refer to the host system documentation or the application software documentation for instructions for unreserving a disk If the configuration Prevent Media Removal has been set RESERVED displays...

Page 47: ...r the next two parts of the security code 3 TEST displays Press NEXT until CONFIG displays and then press ENTER The last configuration in the display will show 4 Press NEXT or PREV until NEW PASSWORD...

Page 48: ...could result in damage to the drive mechanism Do not remove power to the jukebox until you are sure that the SCSI bus is inactive Switching off power or unplugging the power cord when the SCSI bus is...

Page 49: ...an Optical Disk Cartridge in Chapter 2 of the jukebox user s guide CAUTION Failure to eject a disk from an optical drive prior to moving the jukebox could result in damage to the drive mechanism Do n...

Page 50: ...and the device address is set you are ready to prepare the host system to access the jukebox To determine if the host you are connecting to supports this device and for further installation informatio...

Page 51: ...ncountered was a hard error or whether it was a soft intermittent recoverable error Troubleshooting Using the Control Panel and Observation This method is usually used in situations where you have a h...

Page 52: ...Suspect FRUs NOTE This test sequence returns possible failed FRUs only if there has been a hard failure The test sequence will NOT find an failure from which a recovery was made Evaluating Results of...

Page 53: ...om the control panel and watch it closely Reading the descriptions in the Micro move table in this chapter will also help you understand the composition of its movements Retrieving Performance Informa...

Page 54: ...the total number of moves and move attempts by the disk translate mechanism FLIPS Displays total number of disk translate mechanism flips XLATES Displays the total number of horizontal moves between o...

Page 55: ...he available logs are described in the following rows Step through the log by pressing NEXT or PREV ODOMETER The number of moves HARDWARE ERR This error number indicates the cause of the failure FRU 1...

Page 56: ...depends on whether the error encountered was a hard error or whether it was a soft or intermittent error Troubleshooting Using the Control Panel and Observation This method is usually used in situatio...

Page 57: ...ddition refer to the following tables also contained in this guide Request Sense Command Tables These tables show error information and information about the state of the autochanger after an error ha...

Page 58: ...s are fully explained later in this chapter Offline Diagnostics A diagnostic utility called DOSDASS4 is available to authorized service organizations from Hewlett Packard for accessing the jukebox thr...

Page 59: ...g the drive address Changed drive address but new address is not recognized After changing an address the autochanger power and or the host system power may need to be cycled for the new address to be...

Page 60: ...ure the power cord connections are tight Check that the power switch is ON next to the mailslot Check to make sure the power outlet is operating Replace the power cord with a known good one Replace th...

Page 61: ...nger stays on After the host reboots file system check any write mounted surfaces Both the host system and autochanger power fail After the host reboots file system check any write mounted surfaces Se...

Page 62: ...sk was initialized Check that the disk file system was mounted correctly Refer to the Optical Disk Cleaning section in this chapter Removing disks Disk inserted in the mailslot but LOADERROR or MISLOA...

Page 63: ...his table If it is critical that the disk be removed from the drive before power can be restored to the drive see Using the Eject Tool to Remove a Disk from the Drive in this chapter Running a test St...

Page 64: ...rrors in other components For example if any portion of the electronics becomes intermittent or if friction increases on a part different components of the autochanger may appear to fail at varied poi...

Page 65: ...A Change drive low priority drive just returns a ground signal so would appear fine unless the cable was not carrying signal 0B Drive 2 connection error See error OA 0C Drive 3 connection error See er...

Page 66: ...ip If the translate assembly doesn t move it probably is the motor leads motor or 24 volt power supply Make sure the encoder strip is inside sensor Make sure the motor leads are connected to the verti...

Page 67: ...f the STARWARS test can not verify the beam change the interposer PCA Change the controller PCA receivers are mounted on this PCA 2A Left beam error See error 29 apply to left beam 2B Top thumb sensor...

Page 68: ...p is inside sensor Make sure the motor leads are connected to the vertical motor Check that the cable from the sensor is connected through the translate from to the umbilical cable for the picker 24 v...

Page 69: ...e failure in the error log under INFO and Hardware Error in the control panel display Remove rear panel and run the Wellness Test Drive I O test and Exercise Mechanics test Note where the problem occu...

Page 70: ...it indicates a picker error change the picker 45 Put mailslot in Change the picker Change the mailslot 46 Get mailslot out Change the picker Change the mailslot 47 Test mailslot Change the picker Chan...

Page 71: ...el If the picker does not move at all check the connections on the umbilical cable If the connections are good and the picker still does not move change the umbilical cable If the picker moves a littl...

Page 72: ...ing Check that the path is clear Exercise and visually check the operation of the vertical motor 51 Clear magazine path Check that the path from the picker to the magazine is clear Check that the vert...

Page 73: ...ess Make sure the encoder strip is inside sensor Make sure the motor leads are connected to the vertical motor Check that the cable from the sensor is connected through the translate from to the umbil...

Page 74: ...rface chosen Check that single ended differential slide switch is selecting desired interface Change external SCSI cable Change SCSI repeater PCA Change controller PCA 80 LAN timeout Power cycle the j...

Page 75: ...ve slowly up far enough to establish that there is enough room to flip the picker Used in the plunge find home sequence 12 Move slowly down far enough to establish that there is enough room to flip th...

Page 76: ...unge toward magazine to get cartridge 6C First time plunge into magazine first get Feels for resistance to learn the distance to the cartridge when it is seated 6D Retraction to pull the cartridge out...

Page 77: ...forward to get cartridge from the drive Thumbs wrap over the ears on the cartridge 80 Retract a small amount o take up the slack between the picker thumbs and the cartridge ears 81 Retract plunge asse...

Page 78: ...two steps second step is micro move 90 90 Retract picker fingers all the way back Trips the mechanism that makes the opposite thumb active 91 Move picker plunge assembly forward away from the full ret...

Page 79: ...used to make the top picker the active picker during a picker recalibration AC Move picker plunge assembly forward to normal position after a active picker has been change by micro moves AA and AB On...

Page 80: ...e vertical picker path Used during an ISTAT no cartridge in the picker and no cartridge was contacted in the first magazine B6 Pull picker plunge assembly fully back to rearm a put Enable the picker t...

Page 81: ...2 Insert cartridge into a drive just past the shutters Distance has not been learned Part one of a two stage move Used in the sequence to return a cartridge into a drive after an emergency eject durin...

Page 82: ...ge CE Plunge out to clear the mailslot path Used in error recovery CF Retract picker plunge assembly in an attempt to clear the mailslot path Used in error recovery DO Short plunge to push the cartrid...

Page 83: ...First of two moves rotating the mailslot in Quickly retract the picker plunge assembly pulling the mailslot most of the way in Followed by micro move E3 E2 Plunge out to rotate the mailslot almost al...

Page 84: ...plays and then press ENTER Repeat this step to enter the next two parts of the security code 3 TEST displays Press ENTER 4 Press NEXT until the name of the test you wish to run displays and then press...

Page 85: ...a randomly chosen drive with a random flip It then moves the cartridge back to its original slot with its original orientation This test displays FAIL if there are no disks in the jukebox or if all st...

Page 86: ...then moves it back down The last time the disk transport mechanism is moved down the number of encoder counts are verified Returns PASS FAIL No cartridges are required CAUTION Use extreme caution when...

Page 87: ...be run at half speed Use this configuration for diagnostic purposes only PLUNGE 1 4 SPD Allows the mechanics to be run at quarter speed Use this configuration for diagnostic purposes only STARWARS The...

Page 88: ...epresentatives only TRANSLATE SENSOR Reports ON or OFF after looking at the translate sensor Optical Disk Cleaning All Jukeboxes CAUTION Data may be lost as a result of scratches introduced during opt...

Page 89: ...raffic areas Do not leave a disk in the drive for extended periods of time if possible Do not use the jukebox in dirty environments NOTE SCSI connectjukeboxes If the problem appeared as loss of perfor...

Page 90: ...ive s shutter open Disks may be cleaned with the Optical Disk Cleaning Kit C1700 88800 This kit contains swabs and alcohol cleaning instructions and a special cartridge holder that keeps the sliding s...

Page 91: ...rive mechanism and then do the following steps to remove a disk from the drive 1 Disconnect power to the drive if you have not done so already 2 Insert the eject tool into the small round hole in the...

Page 92: ...end...

Page 93: ...Replacing a Cooling Fan 5 16 Replacing the Picker 5 17 Removing Replacing the Transport Frame 5 21 Removing Replacing the Encoder Strip 5 27 Replacing the Vertical Motion Motor 5 28 Replacing the Vert...

Page 94: ...s The optical disk jukebox contains very sensitive electrical components It is EXTREMELY IMPORTANT that you follow the proper procedures for pre venting ESD Electrostatic Discharge Use wrist grounding...

Page 95: ...il you are sure the SCSI bus is inactive Switching off the jukebox when the SCSI bus is active can cause data loss and or indeterminate bus states For all jukeboxes When servicing the jukebox be sure...

Page 96: ...h off the power to the jukebox by placing the power standby switch to OFF 0 on the right side 2 Unplug the power cord from the power source 3 Remove the T 20 screw that holds the bottom edge of the pa...

Page 97: ...0 SV B01 5 5 Rear Access Panel Figure 5 2 Rear Access Panel 1 Remove the seven T 20 screws around the outer edge of the panel 2 Remove the single screw underneath the bottom of the panel 3 Rotate the...

Page 98: ...the four T 20 mounting screws from the panel Two screws are lo cated under the bottom front edge of each panel and two screws are located on the rear of each panel 2 Remove one T 20 sheet metal screw...

Page 99: ...e Control Display Before Removing the Panel For the front right panel control panel side NOTE Before removing the front right panel the control panel must be positioned correctly to clear the chassis...

Page 100: ...Control Panel 3 Remove the T 20 screw that holds the control panel access plate The right side of the baffle is held by a tab fitting into a slot in the mailslot housing To remove rotate the left sid...

Page 101: ...Chapter 5 Removal and Replacement EK MOL80 SV B01 5 9 Figure 5 6 Disconnecting the Control Panel Cable Figure 5 7 Removing the Front Right Panel...

Page 102: ...lift up the front right panel Spread the bottom front and rear a bit while lifting up and tilting off Reassembly When replacing the front right panel be sure to put the control panel ribbon ca ble un...

Page 103: ...l of the jukebox 1 Remove the rear access panel Figure 5 8 Power Supplies 2 Remove the power plug from the bottom of the supply 3 Disconnect the cables from the top of the supply The 24V power supply...

Page 104: ...1 Follow the steps at the beginning of this chapter to remove the right access panel rear access panel and front right panel 2 Ensure that the Mailslot sensor cable is disconnected from the interpose...

Page 105: ...s panel and front right panel 2 Place front right panel upside down on table Figure 5 11 Control Panel Mounting Screws 3 Remove the four T 10 sheet metal screws from the control PCA retaining ring Thi...

Page 106: ...and SCSI cables from the rear of all drives Figure 5 12 Optical Drives With Cables Connected 3 Remove the RFI panel covering the drives Remove the two T 20 screws from the top of the RFI panel Tip th...

Page 107: ...Chapter 5 Removal and Replacement EK MOL80 SV B01 5 15 Figure 5 13 Optical drives With Cables Disconnected Figure 5 14 Optical Drive Mounting 5 Slide the drive out along its positioning tabs...

Page 108: ...the bottom of the jukebox chassis Work the panel into place and secure with two T 20 screws Replacing the Interposer PCA 1 Follow the steps in the service access procedure at the beginning of this ch...

Page 109: ...ker 1 Follow the steps in the service access procedure at the beginning of this chapter to remove the right access panel rear access panel and front right panel 2 Unplug the picker umbilical cable To...

Page 110: ...d and place it in the pinch slot on the side of the frame Plac ing the cable in the pinch slot keeps the cable from unraveling from the cen tral picker hub Figure 5 18 Picker Translate Cable 4 Release...

Page 111: ...80 SV B01 5 19 Figure 5 19 Picker Translate Cable stowed Figure 5 20 Stopping Vertical Motor Gear Box Motion 5 Remove the T 10 sheet metal screw that holds that holds the capture spring down 6 Remove...

Page 112: ...its underside Grip the rear of the frame pull it up to the desired position and then insert a screwdriver into the gear box securing hole to prevent the frame from de scending 8 Release the picker fr...

Page 113: ...anslate frame and picker to the bottom of the jukebox 11 Tilt up the rear end of the picker and slide it out towards the rear Removing Replacing the Translate Frame 1 Follow the steps in the service a...

Page 114: ...RW552 Library 5 22 EK MOL80 SV B01 Figure 5 24 Translate Frame Raised For Easier Access 3 Raise the translate frame up to the top of the jukebox and secure with a screwdriver placed in the vertical mo...

Page 115: ...ing Vertical Motor Gear Box Motion WARNING Take care when handling the encoder strip Its edges are sharp 4 Unhook the encoder strip Pull down on the encoder strip to remove the strip from its retainin...

Page 116: ...e 5 26 Encoder Strip Mounting Peg 5 Hang the encoder strip out of the way 6 Remove the visual locator bracket on the front side of the picker translate frame as follows a Remove the two T 20 screws ho...

Page 117: ...the underside of the frame Do this before moving the translate frame down to the bottom of the jukebox in the next step 8 Remove whatever tool has been inserted in the vertical motor gear box se curin...

Page 118: ...oner at the rear end of the frame b Each rope tensioner has two positioning pegs which position and seat each rope tensioner properly on the translate frame Work all three rope tensioners free of the...

Page 119: ...he sensor slot on the sensor PCA mounted on the side of the picker frame The strip may be moved off its mounting peg while you are replacing the translate frame in the chassis Removing Replacing the E...

Page 120: ...K MOL80 SV B01 Figure 5 31 Encoder Strip Mounting Screw Figure 5 32 Top Mount Of Encoder Strip Replacing the Vertical Motion Motor 1 Follow the steps in the service access procedure at the beginning o...

Page 121: ...or Note the orientation of the motor and its cable connections with respect to the gear box for reassembly Figure 5 33 Vertical Motion Motor 3 Remove two T 15 motor mounting screws on the gear box Rea...

Page 122: ...access panel rear access panel and front right panel 2 Follow the steps in Removing the Picker and Removing the Picker Translate Frame to remove the picker and translate frame 3 Grip the rope tensione...

Page 123: ...the metal securing tab seated in the plastic sec tion The metal section will swing out and off pivoting pegs on the plastic section 5 Take the drive rope off the top two pulleys 6 Unhook the rope ten...

Page 124: ...Medium Optical Disk RW551 RW552 Library 5 32 EK MOL80 SV B01 Figure 5 36 Taking The Drive Rope Off the Top Pulleys Figure 5 37 Disconnecting the Drive Rope From a Tensioner...

Page 125: ...3 9 Remove the first two ropes from the rope coupler The center second rope is the drive rope It is not necessary to remove the rope coupler completely Figure 5 38 Two Ends of the Slave Rope in the Te...

Page 126: ...e one T 25 screw from the base of the gear box Tip the gear box forward and lift it out When gear box is removed note the locating and securing slots on the base of the gear box opposite the screw hol...

Page 127: ...ope ends to the rope tensioner before hanging the drive rope over the top two pulleys Before applying tension by setting the rope tensioners insert the ropes into the rope coupler and attach the coupl...

Page 128: ...e 5 43 Controller PCA Cover On 3 Disconnect the following cables from the controller PCA SCSI cable Power cable Motor encoder and power cables Picker cable 4 Remove the seven T 20 screws from the cont...

Page 129: ...ce section Re initializing the Jukebox Controller PCA After Service Replacing the Internal SCSI Cable 1 Follow the steps in the service access procedure at the beginning of this chapter to remove the...

Page 130: ...ace Power Distribution Assembly 1 Follow the steps in the service access procedure at the beginning of this chapter to remove the left side lower access panel 2 Remove the two T 20 screws holding the...

Page 131: ...Chapter 5 Removal and Replacement EK MOL80 SV B01 5 39 Figure 5 48 SCSI PCA Jumpers 3 Disconnect the cables to the PCA 4 Remove the six T 15 screws holding the PCA...

Page 132: ...ism This is done by selecting and executing both the Set Defaults and Clear Odometers configurations on the control panel Also the jukebox should be power cycled after setting these configurations so...

Page 133: ...lear Recovery Error Log Reset the password to 0 0 0 Variables set by Clear Odometers Reset the move odometer to zero Reset the flip odometer to zero Reset the translate odometer to zero Reset the mail...

Page 134: ...0 150 29 33417 01 5063 2784 Svr Ctrl PWA half Y Y 286 00 100 29 33418 01 5063 2785 Svr Ctrl PWA full Y Y 2795 95 100 see next 29 33418 01 5063 2786 Svr Ctrl PWA full repaired Y Y N A 100 286 00 29 334...

Page 135: ...Magazine N N 18 20 N A 29 32799 01 C1160 60030 Encoder Strip N N 23 40 N A 29 32801 01 C1160 60034 Slave Rope N N 28 60 N A 29 32802 01 C1160 60035 Xlate Rope N N 13 33 N A 29 32803 01 C1160 60036 Co...

Page 136: ...ly released the number will be 0 The first time the part is revised the number in crements to 1 the second time the part is re vised the number increments to 2 and so on If you are unsure of the curre...

Page 137: ...e Picker SCSI 29 C1100 60129 Mailslot Assembly SCSI 30 C1160 60x30 Encoder Strip SCSI 31 C1160 60x26 Magazine pair 6 slots SCSI 32 C1160 60x28 Power Supply 200W 5 12V SCSI 33 C1160 60x33 Power Supply...

Page 138: ...h FRU 61 may be seen in diagnostic display on the control panel the cable does not exist in this jukebox 62 C1170 60x62 Drive I O 4X Cable 4X drive ver sions SCSI 63 AIU Cable although FRU 63 may be s...

Page 139: ...Chapter 5 Removal and Replacement EK MOL80 SV B01 5 47 Figure 5 49 Jukebox Exploded View 1 of 2...

Page 140: ...Medium Optical Disk RW551 RW552 Library 5 48 EK MOL80 SV B01 Figure 5 49 Jukebox Exploded View 2 of 2...

Page 141: ...Chapter 5 Removal and Replacement EK MOL80 SV B01 5 49 Figure 5 50 Jukebox Power Harness...

Page 142: ...Medium Optical Disk RW551 RW552 Library 5 50 EK MOL80 SV B01 Figure 5 51 Jukebox Pulley and Rope Diagram...

Page 143: ...screws 50 pin m to m C2908A 0 5 m 1 6 ft SCSI cable high density with thumb screws 50 pin to high density with thumb screws 50 pin m to m C2955A 1 5 m 4 9 ft SCSI cable high density with thumb screws...

Page 144: ...lowing aspects of the robotics of the Medium Optical Disk Library RW551 and RW552 jukeboxes Autochanger Command Execution and Mechanics Autochanger Controller PCA Interposer PCA Power Supply Optical D...

Page 145: ...ge from element A to element B Seek position the transport at a target element Test test for the presence of a cartridge at a target element Actuate mailslot rotate the mailslot assembly to perform I...

Page 146: ...speed saturation move same as a position move except that a high force is expected within a given distance however motion is halted if force exceeds a specified threshold Position moves are used for...

Page 147: ...anger Controller PCA Block Diagram The MICROPROCESSOR is a Motorola MC68EC000 running at 12 288 MHz This microprocessor controls all processes on the controller PCA such as servos SCSI interface and c...

Page 148: ...or decrement counters on the chip The ASIC also provides pulse width modulation PWM output signals to drive the motor circuitry All SCSI signals are handled by the NCR 53C80 chip under control of the...

Page 149: ...nnections for four drives are installed on all jukeboxes whether four drives are installed or not Installing cables in this way prepares two drive units for possible upgrade to four drive units Two se...

Page 150: ...er supply comes up and is good AND if the power standby switch on the right side of the jukebox is in the ON position the output of the 24 volt power supply is enabled The 24 volt output closes the re...

Page 151: ...ogether allows the PCA to provide TERMPOWER to the differential external host SCSI bus default J5 enable disable internal bus TERMPOWER PINS 1 and 2 jumpered together allows the PCA to provide TERMPOW...

Page 152: ...es a problem with the PCA In repeater mode the SCSI PCA looks transparent on the bus and passes all SCSI transactions through The interface type may also be converted from single ended to differential...

Page 153: ...two disk cartridges at once Its two thumbs can be addressed in two ways One way is to address the picker in single picker mode and the second way is to address the picker in dual picker mode Single P...

Page 154: ...ridge in the drive The following is a detailed description of the two move exchange 1 a Move to the drive destl b Eject the cartridge from the drive spin down included 2 Grab the cartridge from the dr...

Page 155: ...st complete before Step 7 begins 1 a Move to the source slot b Eject the cartridge from the drive spindown 2 Grab the cartridge source from the slot 3 Move to the drive destl 4 Grab the cartridge from...

Page 156: ...r be returned to its home slot or retained in the picker for the next exchange Below is a detailed description of this type of exchange 1 Move to the source slot 2 Grab the cartridge from slot 3 Move...

Page 157: ...Controller PCA The controller PCA is a microprocessor based collection of digital electronics that handles functions performed by a SCSI controller a data buffer and a formatter sequencer SCSI Contro...

Page 158: ...the format and error correction features required to meet the ANSI and ISO specifications During reads the decoder converts the serial data stream which includes format and error correction features i...

Page 159: ...tem that allow the cartridge shuttle to raise and lower the cartridge within the loader housing The bias magnet subassembly sits on top of the cartridge shuttle and provides the correct polarity for e...

Page 160: ...yte and 2 6 GByte optical disks The target s role is to manage the 130 mm multifunctional drive and disk as an optical memory device through its SCSI interface These optical drive supports 130 mm rewr...

Page 161: ...firmware which decodes the various commands and messages on the SCSI bus and instructs the drive to take appropriate action The encode decode function encodes and decodes data for read and write tran...

Page 162: ...of the cartridge shuttle and provides the correct polarity for erasing or writing data Optical Head The optical head assembly contains both mechanical and electronic components and is a slip optics de...

Page 163: ...ion the first number applies to a 1 024 bytes sector disk The value of 512 bytes sector disk is written inside parentheses just after the value for the 1 024 bytes sector disk Optical Disk Layout The...

Page 164: ...DS Primary Defect List PDL Secondary Defect List SDL 2 Slipping Area 650 Mbyte disks only 3 User Area consisting of g User Groups of n sectors each g Spare Groups of m sectors each 650 Mbyte Disk and...

Page 165: ...s There are 34 User Spare groups for 1 024 bytes sector media and 30 groups for 512 bytes sector media The 2 6 Gbyte media establishes groups BEFORE accounting for slip spares Refer to the following s...

Page 166: ...Chapter 6 Theory of Operation EK MOL80 SV B01 6 23 Figure 6 10 User Zone Layout for 1 3 Gbyte Media g 1...

Page 167: ...Medium Optical Disk RW551 RW552 Library 6 24 EK MOL80 SV B01 Figure 6 11 User Zone Layout for 1 3 Gbyte g 16...

Page 168: ...Chapter 6 Theory of Operation EK MOL80 SV B01 6 25 Figure 6 12 User Zone Layout for 2 6 Gbyte Media 1 024 bytes sector...

Page 169: ...Medium Optical Disk RW551 RW552 Library 6 26 EK MOL80 SV B01 Figure 6 13 User Zone Layout for 2 3 Gbyte Media 512 bytes sector...

Page 170: ...37281 119 Data Band 7 38981 119 Data Band 8 40664 136 Data Band 9 42364 136 Data Band 10 44064 136 Data Band 11 45747 153 Data Band 12 47447 153 Data Band 13 49147 153 Data Band 14 50830 170 Data Ban...

Page 171: ...nd 3 4050 5399 5100 6999 Data Band 4 5400 6749 7000 8999 Data Band 5 6750 8099 9000 11099 Data Band 6 8100 9449 11100 13299 Data Band 7 9450 10799 13300 15599 Data Band 8 10800 12149 15600 17999 Data...

Page 172: ...11 30199 32648 2450 41650 508623 580272 12 32674 35078 2405 40885 550273 591157 13 35104 37463 2360 40120 591158 631277 14 37489 39803 2315 39355 631278 670632 15 39829 42098 2270 38590 670633 709222...

Page 173: ...8245 294778 3 9580 12637 3058 94798 294779 389576 4 12660 15661 3002 93062 389577 482638 5 15684 18629 2946 91326 482639 573964 6 18652 21541 2890 89590 573965 663554 7 21564 24397 2834 87854 663555 7...

Page 174: ...452 58501 2050 63550 1735535 1799084 22 58524 60517 1994 61814 1799085 1860898 23 60540 62477 1938 60078 1860899 1920976 24 62500 64381 1882 58342 1920977 1979318 25 64404 66229 1826 56606 1979319 203...

Page 175: ...73 5 66 116 modulation method PPM PPM PWM bit density ID bpi 24 9K 29 5K 48 7K 49 1K bit density OD bpi 12 5K 29 5K 50 9K 50 9K sectors per logical track 17 31 17 31 17 31 number of user bands 1 16 3...

Page 176: ...byte media allows for a maximum of 2048 spare sectors total from the PDL and the SDL while the ECMA standard for 1 3 GByte allows for 2057 or 1077 depending on the sector size of 1024 or 512 bytes per...

Page 177: ...taking into account both physical blocks 20 and 30 being slipped past This would result in physical block address 42 being the translation for logical block address 40 This is not a truly accurate exa...

Page 178: ...ment pair only occurs on 650 Mbyte media For 1 3 GByte media a new defect replacement pair is added thus creating a chain of defect replacement pointers Error Thresholds Although not directly related...

Page 179: ...isers provided by the jukebox provide diagnostic capabilities that are not available in the standard set of SCSI autochanger commands The tests are run from the control panel Offline Diagnostics DOSDA...

Page 180: ...repeated Because the single ended interface is repeated onto the internal bus maximum external bus length remains at the maximum SCSI single ended bus length of 6 meters Even though the differential...

Page 181: ...tled Small Computer System Interface 2 SCSI 2 revision 10H which is dated September 1991 Copies of this publication can be obtained by writing to Global Engineering Documents 2805 McGaw Irvine CA 9271...

Page 182: ...Part Number 3m 9 8 ft Single ended SCSI in terface cable high density 50 pin to low density 50 pin m to m BN23G 03 3m 9 8 ft Differential SCSI inter face cable high density 50 pin to 68 pin m to m BN...

Page 183: ...ese parts directly to Hewlett Packard Related Documents Table A 2 Related Documentation Item Part Number Optical Disk Jukebox Family User s Guide Shipped with each unit EK RW5XX UG Optical Storage Des...

Page 184: ...lett Packard SMO facility in California The title of this manual is Offline Diagnostics for Hewlett Packard Optical Products and the Part Number is 5960 7626 Extra copies may be available from Digital...

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