SKF IMx-M User Manual Download Page 234

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Hardware
LED Indicators

4 - 30

SKF Multilog O

n-Line System IMx-M

User Manual

Protection Module (PRM)

Figure 4 -

22.

PRM Front

View.

The following table summarizes the behavior of LED indicators on each protection module.

Table 4-11: PRM LED indicators.

LED Indicator

Behavior

Description

STATUS Ready

Red

Internal PRM error

Green slow flash

PRM configured & running

Green fast flash

PRM startup

Circuit Fault

Circuit fault

Off

Circuit OK

Trip Multiply

Trip multiply active for one or more
channels

Off

No trip multiply

Disarm Config

PRM and RLM slot disarmed

Off

PRM and RLM slot armed

ANALOG Ch1 to
Ch16*

Behavior listed in the
order of priority, high
to low (bigger # =
higher priority)

For Combined
Measurement type
CDE, see the separate
table, below.

Off (10)

Channel not configured

The analog channel is not configured.

Yellow fast flash (9)

Ch Ch Not OK/Alert/Danger

The analog channel is disarmed and the
current channel status is any combination
of:
-

Analog ch is not OK, alert or danger

Gap is alert and/or danger

- Combined measurement ch is alert

and/or danger

Green fast flash (8)

Ch Ch OK

The analog channel is disarmed and the
current channel status is:
-

Analog ch is OK

Gap is OK

Combined measurement ch is OK

Toggle between green

/ red / yellow (7)

Channel Circuit Fault (Not OK)

The current channel status is:
-

Analog ch is not OK.

Red slow flash (6)

Channel Danger First Out

One of analog ch, Gap or combined

measurement ch is danger first out.
Current channel status is any
combination of:
- Analog ch is alert and danger
- Gap is alert and danger
- Combined measurement ch is alert and
danger

Summary of Contents for IMx-M

Page 1: ...40 SKF Multilog On Line System IMx M User Manual Part No 32179800 EN Revision O Protection FW 364 IMx M Manager 2 1 22 WARNING Read this manual before using this product Failure to follow the instruct...

Page 2: ...rt Product Sales For information on purchasing condition monitoring products services or customer support contact your local SKF sales office General Product Information For general product informatio...

Page 3: ...2 25 Protection Part Operation 2 32 IMx M Manager 2 55 Protection Module Configuration with IMx M Manager 2 88 Modbus 2 172 Condition Monitoring 3 Condition Monitoring Part Operation 3 1 Condition Mo...

Page 4: ...Protection CM 7 2 Digital Inputs Protection CM 7 2 Outputs Protection 7 2 Analog Measurement Protection 7 3 Digital Measurement Protection 7 3 Relay Protection 7 3 Signal Processing Protection 7 4 In...

Page 5: ...he data from the protection module Always use relay outputs for the safety danger triggering Use ptitude Observer only for monitoring purposes Use 4 20 mA outputs only for monitoring purposes Use Modb...

Page 6: ...he shield is properly connected to eliminate interference and noise Grounding procedure must be handled with special care to prevent ground loops Be sure to read Signal Grounding and Signal Isolation...

Page 7: ...to keep the rack environment temperature as low as possible ideally below 30 C 86 F IMx M is designed to operate in an environment of maximum operating temperature of 65 C 149 F However operating IMx...

Page 8: ...ot swap procedure takes place Be sure to read Disarm chapter thoroughly and understand it After the hot swap but before the rack slot disarm is released user must ensure that the rack protection modul...

Page 9: ...system for initiation of machinery shutdown early fault detection and diagnosis In addition the SKF Multilog IMx M system can provide automated advice for correcting existing or impending conditions...

Page 10: ...line units in the same network for example IMx M together with IMx S and DMx IMx M General Overview Figure 1 2 A Fully Equipped IMx M Rack The above figure shows an example of a fully equipped IMx M...

Page 11: ...points may be attached to one channel and both AC and DC measurements can be measured on the same channel Digital channels o Each CMM PRM slot has eight digital channels o Up to 32 digital channels i...

Page 12: ...s can be buffered o Speed and process data use half the space of vibration 4 MB for spectra and time signal buffer o About 250 spectra using 1 600 lines with phase and time signal can be buffered o If...

Page 13: ...s 772 3 years The calculation was done under the environmental conditions 40 C 104 F and for the following configuration of the IMx M machinery protection system two analog input channels four alarm r...

Page 14: ......

Page 15: ...enance mode Protection functionality of PRM slot is not active because PRM slot has to be disarmed to enter the maintenance mode Updating Observer software uninstall old version and install new versio...

Page 16: ...to optimize the early fault detection They use two different measurement algorithms They have two different filter setups API 670 specifies 1 and 0 5 dB filters in passband which leads to 6 in total C...

Page 17: ...r Incorrect Measured value 0 01 m Input signal 0 m Error Measured value Actual value 0 01 0 m 0 01 m Error in Error Input signal 0 01 0 Infinite Correct Error Measured value Actual value 52 50 m 2 m E...

Page 18: ...y is observed here is that absolute displacement is the difference between two different forms of displacement namely Displacement of the machine relative to the securing bulkhead um 1 which can be de...

Page 19: ...must be done is to attach both a velocity sensor and a shaft displacement probe to the machine being analyzed then either sum or subtract the returned displacement values see figure below Figure 2 5 D...

Page 20: ...nsor effectively doubling the total proximity sensing range Figure 2 6 Complementary Sensor Setup For this example Sensitivity of sensor S1 and S2 is 1 000 mV mm Sensor S1 will be connected to Channel...

Page 21: ...ensor and touching sensor and or machine The Gap measurement is essentially picking out the DC component of the sensor signal This measurement value obtained in volt can be used to measure the long te...

Page 22: ...d sensitivity to the raw measurement value Measurement with Voltage Output Sensor EU Engineering unit Current 4 20 mA or Voltage 0 10 V The measurement can be configured for either voltage output prob...

Page 23: ...are utilized there may be loss of accuracy and resolution The specified measurement performance is only guaranteed with either 0 10 V or 4 20 mA signalling Accuracy 1 2 9 for 4 20 mA is only fulfille...

Page 24: ...ons regarding the rider band wear especially so when Average Mode is used Single channel measurements can be configured as well as measurements of two primary channels combined into an X Y measurement...

Page 25: ...measured value with the same amount Offset vs Zero Level This offset parameter which is piston rod drop specific should not be confused with the configurable sensor zero level parameter Although the s...

Page 26: ...will provide a measurement based on a greater number of samples This will attenuate random noise in the in signal and the measurement accuracy will be better The narrowest measurement angle at the hi...

Page 27: ...th start and stop angle had greater values than configured The measurement window will be wider than configured In the extreme case the measurement could be terminated early or not be performed at all...

Page 28: ...les Runout Mode The Runout mode is a measurement mode which is based on a fixed time fixed number of samples and thus independent of machine speed This measurement mode will be activated automatically...

Page 29: ...combined measurement will be the directionless magnitude of the vector formed by the addition of the two primary measurements The measurement mode of the primary and the combined measurements must be...

Page 30: ...triggered by the falling edge transition from higher to lower voltage in the signal on the digital input The following displays a linear time depiction of the trigger signal received on the digital in...

Page 31: ...digital channel input is directly connected to a defined pair of analog channels Digital channel input 1 to Analog Channel 1 and 2 Digital channel input 2 to Analog Channel 3 and 4 Digital channel in...

Page 32: ...Trigger Position Position measures a position of an object e g axial position by use of displacement sensor in order to detect thrust bearing failure Radial Shaft Vibration Radial shaft vibration RSV...

Page 33: ...to avoid numerous events during acceleration This will also mean that the event will be generated after 1 minute from the detection of the peak speed The time stamp in the event is the time of the det...

Page 34: ...lso Circuit Faults cf A channel going into Danger state will always cause the channel to Alert state as well even if Alert setting was disabled In such case the channel status is Alert and Danger Trip...

Page 35: ...ade available on the communication bus of the rack This way the status information propagates in the rack and then out of the rack to other systems Alarm status relay activation changes and system sta...

Page 36: ...ovides two configurable means to handle this hysteresis and enter leave times Configuration parameter Leave time is available for digital channels only Important Alert danger ON trigger will be delaye...

Page 37: ...ayed Trigger and Release The alarm enter and leave times are used as filters to prevent triggering alarms in a situation where the alarm level could be exceeded for brief periods of time because of no...

Page 38: ...for the duration of the leave time Only for digital channels First Out Indication First Out is set when an armed channel enters a danger state Channel First Out Slot is the first channel that reaches...

Page 39: ...relays are configured to trigger on channels in more than one protection module so called shared relays the following are important to consider Shared relays are only recommended to use for semi crit...

Page 40: ...the relay is triggered In such case relay goes into alert danger upon power failure Default state for alert is energized Default state for danger is de energized Figure 2 18 Relay Connector Configurat...

Page 41: ...X X X X X On Previous status X X X X On Off Not triggered X X On Off Off Off Not triggered X On Off Off Off Off Triggered On X Off Off Off Off Triggered On Analog Ch Alert or Ch Not OK Off Off Off Off...

Page 42: ...n Previous status X X On Off Not triggered X Off Off Off Not triggered On Off Off Off Triggered On Not applicable X Don t care On 1 Off 0 Channel used to configure relay alarm voting 2 out of 2 or 2 o...

Page 43: ...1 to 4 2 5 to 8 3 9 to 12 4 13 to 16 5 17 to 20 6 21 to 24 7 25 to 28 8 29 to 32 Figure 2 19 MCU and Relay Aggregation Important It is important to configure relays correctly to ensure that one circui...

Page 44: ...ion module Slot Status Relay Disarm Dis The slot status relay disarm is energized during slot disarm These two slot status relays are not user configurable For the physical location of slot status rel...

Page 45: ...not triggered due to reboot Triggered FW update slot disarm assumed Previous status triggered due to reboot Previous status not triggered due to reboot Triggered with a short not triggered due to rebo...

Page 46: ...hen powering down 1 Disarm system 2 Disconnect power System configuration 1 Configure hardware a DIP switch settings b Connect cables sensors relay outputs circuit fault relay disarm 4 20 mA RS485 Eth...

Page 47: ...in front panel Dedicated relay output Status register readable over Modbus USB and over Ethernet Event log The status register presents the cause of the Circuit Fault For decoding of CF status bits s...

Page 48: ...configuration settings Check the PRM position 0x0002 CF_RS485INT Internal RS485 communication error check that modules are firmly positioned Master and slave may have different FW versions in use che...

Page 49: ...ne condition Example Bit representation of 0x16A is equal to 0x0002 CF_RS485INT 0x0008 CF_SELFTEST 0x0020 CF_MODBUS 0x0040 CF_4 20MA 0x0100 CF_24VA Refer to Bit Representation of Combined Conditions f...

Page 50: ...OK interval is a user selectable configuration setting for sensor when configuring an analog channel 2 Check if the wire connection is according the following table Slaves and Corresponding Channels...

Page 51: ...Selftest PSM PRM CF Warning Table 2 12 Protection module CF warning Protection Module CF Warning Bit representation Condition Comments 0x0000 No bit set CF_WARNING_NONE Normal No errors 0x0001 CF_WARN...

Page 52: ..._STATUS_OK Normal No errors 0x0001 CF_CONFIG User configuration dependent Check IMx M configuration settings Check the PRM position 0x0002 CF_RS485INT Internal RS485 communication error Check modules...

Page 53: ...it Representation of Combined Conditions Table 2 14 Relay module circuit faults RELS0 to RELS7 Relay Module Circuit Faults RELS0 to RELS7 Relay Slaves 0 to7 Bit representation Condition Comments 0x000...

Page 54: ...heck PRM 3 is firmly positioned 0x0100 CF_RELBUS_S4 PRM 4 relay bus error Check configuration Check PRM 4 is firmly positioned 0x0200 0x0400 0x0800 0x1000 0x2000 0x4000 Not used 0x8000 CF_STARTUP Indi...

Page 55: ...digits Bit Representation of Combined Conditions Bit representations can be combinations of more than one condition The following table lists possible combinations in the form of triggered bits in he...

Page 56: ...900 0x0800 0x0100 0x0A00 0x0800 0x0200 0x0B00 0x0800 0x0200 0x0100 0x0C00 0x0800 0x0400 0x0D00 0x0800 0x0400 0x0100 0x0E00 0x0800 0x0400 0x0200 0x0F00 0x0800 0x0400 0x0200 0x0100 0x0001 0x0001 0x0002...

Page 57: ...d when a key is pressed on the keypad The screen saver is reactivated after 10 minutes of key inactivity Use the keypad to navigate through the menus the white help text at the bottom of the display d...

Page 58: ...art Menu The start menu contains the following four sub menus Bargraph Display Buff Out Front Channel Values Channel Action optional PIN code protected Figure 2 21 Start Menu 1 Select a function with...

Page 59: ...to 8 4 Confirm the selection with OK 5 To set the second bar graph repeat steps 1 to 4 To select graph number To select a channel Bar graph 1 display Figure 2 22 Bar Graph Buffered Outputs Front Menu...

Page 60: ...hannel values with engineering unit and or detection type for all channels if applicable Analog Ch Values Displays engineering unit and detection type of all analog channels 1 to 16 and combined measu...

Page 61: ...hange the setting of the protection part The menu can be protected by a 4 digit PIN code detailed information described in Assigning Protection Settings PRM when setting slot properties The Channel Ac...

Page 62: ...selection with OK Arm Disarm Slot 1 Confirm the arm slot or disarm slot action with OK Arm disarm of slot will not effect individual channel disarm status To arm slot 1 Slot 1 armed To disarm slot 1 S...

Page 63: ...rrows to select a RESET SLOT function LATCH FUNCTIONS or DIGITAL PEAK Reset slot menu To reset latching function To reset digital peak Figure 2 30 Display Rest Slot 2 Select the function with OK 3 Con...

Page 64: ...th up and down arrows 2 Confirm enable or disable trip multiply for the selected channel with OK toggle value Trip multiply status will be stored in the backplane and will be restored after power cycl...

Page 65: ...thernet connection status LED Con is OFF located on CMM 4 The slot is now ready for IMx M Manager Maintenance View connection 5 To exit the maintenance mode leave the maintenance menu first then IMx M...

Page 66: ...ing cable fault is not triggered during channel disarm Latching cable fault issued before disarm is kept during channel disarm mode user must be sure to manually reset latching cable faults Alert rela...

Page 67: ...disarm mode Protection module and relay module must be configured properly before slot disarm is released Enable disable of slot disarm does not effect individual channel disarm status For the behavio...

Page 68: ...on file is still downloading This can result in an invalid configuration forcing the system to indicate a circuit fault condition Important Rack slot must be set in disarm mode before the protection c...

Page 69: ...tool which enables the user to configure the condition monitoring modules protection modules and relay modules within an IMx M rack For the physical installation each protection module must be paired...

Page 70: ...ring and machine protection parts operate completely independently of each other two additional and distinct configuration files are created by the IMx M Manager for each slot within the rack Master P...

Page 71: ...n to the condition monitoring module must only be made via an SKF USB Isolator PC connection to the protection module must similarly also only be made via an SKF mini USB Isolator Important A slot Con...

Page 72: ...ication tool Create new project Open existing project Build a hierarchy configuration for the project Assign slot properties and save the network configuration file Configure slots Slot Configuration...

Page 73: ...eate New Project enter appropriate values into each of the enabled text fields and press the OK button Figure 2 36 Creating a New Project Remember when creating a new project that the name chosen shou...

Page 74: ...to browse the location of the existing project to open the desired master project file mhf Once the master project file has opened the IMx M Manager will launch into its main view and validate any slo...

Page 75: ...u option to create a new IMx M Manager project If an existing project is already open a message will be prompted to close the open project before continuing Open Existing Project Use this menu option...

Page 76: ...Adminstration Mode Use this menu option to force the currently open project into the administrator mode A password will be required to complete this step Observer Database Connection Observer databas...

Page 77: ...abase to make changes It then can be imported back to the Observer database by performing Save function IMx M Manager can get the Observer database file to save it in the local file system It then can...

Page 78: ...guration cannot be saved Note that the severity of the error is notified only when Save is executed for the project For the severe error message refer to Save in File Menu Selection chapter Figure 2 4...

Page 79: ...er it is recommended to check the warning message and consider the consequences Figure 2 45 A Validation with Warning Save Use this menu option to save the currently open project Save function first e...

Page 80: ...e 2 47 Non severe Validation Error Can Be Saved However in order to be able to download the protection configuration for the slot all types of validation errors must be eliminated The saved configurat...

Page 81: ...Saving Changes Prior to the Application Closing If there are severe validation errors then exiting the application without correcting those errors will cause all and any changes made being lost Show M...

Page 82: ...on between the host PC and a protection module is described in the Protection Module Serial USB Interface chapter Use a SKF USB isolator cable Connect the USB cable to a free USB port of the PC Connec...

Page 83: ...Manual Figure 2 50 Windows COM Port Device Manager To change COM Port Number Continue from the above steps Double click on USB Serial Port then select Port Settings option Figure 2 51 Example of Wind...

Page 84: ...hardware installed in the computer CMM Serial Interface Use this menu option to show and enable the CMM Serial Commands see figure below Figure 2 53 Selecting and Displaying the CMM Serial Commands Me...

Page 85: ...communication has been established with the CMM If there is no access to syntax help change the COM port and try it again When the syntax help access is established the on line device is ready to be u...

Page 86: ...e Be sure to read Disarm chapter thoroughly and understand it Important Do not turn off the power during the protection configuration update process Important If the configuration of a slot is to be u...

Page 87: ...ter thoroughly and understand it Important See also chapter Relays on Relay Modules and Behavior of Slot Status Relays for details when shared relays are used Important Do not turn off the power durin...

Page 88: ...enu select File and Validate Assuming there are no issues return to the main menu select File and then Save This will either create a new or update an existing master project file mhf and slot configu...

Page 89: ...put is configured as slot disarm input Failing to do so could lead to unintentionally arming of the slot when the slot restarts and the new configuration is activated Important For detail information...

Page 90: ...Module Serial USB Interface chapter Refer to Serial Communication Menu Selection for the selection of COM port Using an Ethernet Cable Downloading the slot configuration file to a protection module u...

Page 91: ...hierarchy with each created workbook containing all child elements of the selected hierarchy node see figure below Figure 2 58 Exporting a Configuration File as an Excel Workbook The created workbook...

Page 92: ...reated in separate files A report of an individual channel or relay is done by Print function Maintenance View Maintenance View is intended to be used during system installation and maintenance for tr...

Page 93: ...during the maintenance mode will not be saved 6 When maintenance mode is active it is possible to arm the slot in order to evaluate it s behavior to real or other injected signals when armed Importan...

Page 94: ...he same as this PRM CRC If they are the same changes can be made directly in the Manager However if they are not the same first this PRM configuration file must be imported to the Manager before any c...

Page 95: ...Analog Channel Status The following fields are updated Value is the value in the assigned E U Gap Value is the value in V Channel Status Combined Meas Combined Meas option displays all combined measu...

Page 96: ...SKF Multilog On Line System IMx M User Manual Digital Digital option displays all digital channels status Figure 2 63 Maintenance View Digital Channel Status The following fields are updated Speed Va...

Page 97: ...M 2 83 User Manual Relays Relay option displays the status of each relay Figure 2 64 Maintenance View Relay Status It is recommended to arm the slot in order to get the real data via Utilities option...

Page 98: ...This will allow to test proper relay operation using simulated inputs e g simulate an Alert condition It is also possible to reset latching alarms Reset Latched and peak speed Reset Peak Speed while i...

Page 99: ...tab and check the values of each channel 3 For each channel set Accepted or Not Accepted in the AT result column 4 Enter Acceptance Report Information which are required 5 Press Create Acceptance Test...

Page 100: ...tion IMx M Manager 2 86 SKF Multilog On Line System IMx M User Manual Figure 2 68 Maintenance View Acceptance Test for Combined Measurements Figure 2 69 Maintenance View Acceptance Test for Digital Ch...

Page 101: ...Protection IMx M Manager SKF Multilog On Line System IMx M 2 87 User Manual Figure 2 70 Maintenance View Acceptance Test for Relays...

Page 102: ...Manager projects are built as a hierarchy consisting of the following levels Figure 2 71 Mx M Manager Configuration Hierarchy Example Adding a Plant Node This is the main project root node and shows...

Page 103: ...ant simply right click on the plant node and select the option Add Area Although an area can be renamed or deleted as it is merely a hierarchy container it cannot be copied Adding a Rack Slot and Rela...

Page 104: ...a name to this rack Given that each rack is a physical item mounted in a geographical area the name chosen should always be an easier reference for future use E g MOL ROOM LOWER RACK Configure System...

Page 105: ...d to the hierarchy and populated it should be visible in the hierarchy view However it will not yet be possible to save this configuration as the default state of a newly added rack is unable to pass...

Page 106: ...property settings Assigning Protection Settings PRM where a device number slot identity and Modbus settings are set Configurating Network Settings CMM where the network settings are set Assigning Prot...

Page 107: ...e executed To recover the lost PIN code use IMx M Manager Password Recovery Tool which is found in the ptitude Observer installation DVD Configuration Version This optional setting allows to keep trac...

Page 108: ...re to be configured There are 3 different ways to set the IP settings Use fixed IP Address allows to enter IP Address subnet mask and primary gateway of the IP settings manually This option must be us...

Page 109: ...IP address Slot ID CMM PRM Slot 1 CMM PRM Slot 2 CMM PRM Slot 3 CMM PRM Slot 4 0 1 2 3 9 A F Software defined 01 05 09 33 37 57 Software defined 02 06 10 34 38 58 Software defined 03 07 11 35 39 59 So...

Page 110: ...4 10 0 0 112 Again because this is using a series of fixed IP address great care must be taken to ensure that they do not clash with any existing network addresses Obtain an IP address automatically D...

Page 111: ...name of the network file will be SysCfg_ IMX where is the device number of the slot Set Ethernet Factory Defaults sets all the values back to the factory default values Important Please consult the I...

Page 112: ...Configuring a Slot Each IMx M slot has four setting groups that can be configured from within the hierarchy configuration Analog Channels Combined Measurements Digital Channels and 4 20 mA Outputs Fig...

Page 113: ...ght click on a channel and select Delete Configuration of analog channels can be copied from other existing analog channels by using Copy and Paste options Copy and Paste options are also available wi...

Page 114: ...od Drop Average Mode mils m 1 to 16 Piston Rod Drop Triggered Mode mils m 1 to 16 Casing vibration1 None g ips mm s P PtP RMS 1 to 16 Single integration m ips mils mm s P PtP RMS Eccentricity m mils P...

Page 115: ...ange This type has to be one of a combined measurements For detailed information refer to the measurement type Complementary Differential Expansion and the configuration example of Complementary Diffe...

Page 116: ...formance is only guaranteed with either 0 10 V or 4 20 mA signalling System defined constraints are found under each properties if any Sensitivity applies to the Other channel type only It allows to s...

Page 117: ...configuration dialog will be immediately launched Figure 2 86 Analog Channel Configuration Dialog Bar Graph displays the alarm level hysteresis and trip multiply factor against the entered test value...

Page 118: ...olt or amp ratio Zero Level specifies the voltage or current value which equals zero on the measurement scale Offset sets the temperature offset for the sensor Sensor OK Settings Min Max these two pro...

Page 119: ...ensor fail value Measured Scale Min Scale Min Measured Scale Max Scale Max Scale Min Scale Min Scale Min Measured Scale Max Scale Min Scale Max Scale Max Scale Min Measured Scale Max Scale Max Example...

Page 120: ...value offset for actual Piston Drop in m mils The Offset is configured in the selected engineering unit m or mils and can be used to set the measurement to zero This is done by configuring the offset...

Page 121: ...g vibration Eccentricity 0 10 Hz Other DC only Scale Min Max These are used to set the max min values for the measurement including Modbus It is also used to set the measured channel s display range o...

Page 122: ...Hz 5 to 1 000 Hz for equipment with shaft speed of 300 to 750 rpm 10 to 5 000 Hz for a specified acceleration 1 000 to 10 000 Hz mostly for acceleration User defined allows user to manually set the fi...

Page 123: ...z 1 600 Hz 4 4 000 Hz 10 5 000 Hz1 1 000 10 000 Hz1 User defined Position DC Complementary differential expansion DC Piston rod drop average mode Piston rod drop triggered mode Casing vibration 10 1 0...

Page 124: ...ow High Enter Time Trip Multiply Factor Trigger Relay Hysteresis Temperature Radial shaft vibration Position Complementary Differential Expansion individual ch Piston Rod Drop Average Mode Piston Rod...

Page 125: ...must be between the values of 1 and 25 with a single decimal being allowed i e 1 5 Trigger Relay check this box if an alarm condition shall trigger a relay A channel can be set for trigger relay on mo...

Page 126: ...nel types which are derived from two existing consecutive channels that are grouped as a pair where each signal is of the same EU unit type For example combined measurement 1 is based on pre configure...

Page 127: ...r to the measurement type Piston Rod Drop and the configuration example of a Piston rod drop Piston Rod Drop XY Triggered Mode can be applied to all combined measurements 1 through 8 For detailed info...

Page 128: ...measurement type only Figure 2 90 Combined Measurement Acquisition Setting Master Channel The sensor connected to this master channel is the master probe and decides when to switch over to the other s...

Page 129: ...ample displacement sensors should have um or mm whereas accelerometer sensors should have g Detection This is the type of Signal Rectification that is to be used in processing the returned signal This...

Page 130: ...t and Danger The actual available settings are dependent on the selected combined measurement type See also Alarms section Table 2 26 Sensor type alarm levels Type Low High Enter Time Trip Multiply Fa...

Page 131: ...t alert and danger levels The entered factor must be between the values of 1 and 25 with a single decimal being allowed i e 1 5 The activation of trip multiply at the slot is done via Digital channels...

Page 132: ...f the selected channel number should trigger a relay A channel can be set for trigger relay on more than one alarm settings such as alarm levels Gap alarm levels and combined measurement alarm levels...

Page 133: ...ect one from the displayed eight channels and press the Edit button see figure below Figure 2 92 List of Digital Channels This will launch the digital channel setup dialog as shown in the figure below...

Page 134: ...as slot disarm input Failing to do so could lead to unintentionally arming of the slot when the slot restarts and the new configuration is activated Tripmultiply Input activates the trip multiply setu...

Page 135: ...Settings for Speed Type The following additional General settings are for the Speed or tachometer input channel type Figure 2 94 Entering Speed Properties Pulses per rev Number of pulses per revolutio...

Page 136: ...er Low High these check boxes enable or disable the associated alarm setting The alarm range for Speed type is 0 to 65 000 rpm A channel going into Danger state will always cause the channel to Alert...

Page 137: ...ither be directly assigned to an analog input channel or a combined measurement See below for some examples 4 20 mA output 1 relates to analog ch 1 or combined measurement 1 Ch1 Ch2 4 20 mA output 2 r...

Page 138: ...configure a specific relay module from the configuration hierarchy simply select a relay module to configure A list of status for each of the 32 relays will then be displayed in the main work view Fi...

Page 139: ...From this dialog first select a relay type from the drop down list and then allow the dialog to refactor itself based on this selection With the exception of Power Supply Failure Indicator each of th...

Page 140: ...ot Analog Channel Alert or Not OK Based on the previously mentioned first three relay types but used to configure relay candidates for 2 out of 2 or 2 out of 3 voting Analog Channel Danger or Not OK B...

Page 141: ...OK Analog Ch Danger or Not OK Analog Ch Disarm Power Supply Failure Indicator Digital Ch Alert Digital Ch Danger Normally Energized Although the output of each relay can be externally wired for eithe...

Page 142: ...selected relay is deactivated from its alarm state Channel Setup Channel setup options are basic channel setup voting based on n out of n logic Detailed information is provided in the next section Ch...

Page 143: ...2 101 Relay Triggering by Using Alarm Candidate n out of n Voting Currently any individual relay can be triggered using either combinations of candidate alarms from the 16 analog channel outputs or co...

Page 144: ...before the relay will trigger 2oo2 Two out of Two Both of the selected channels must be in either alert or danger before the relay will trigger 2oo3 Two out of Three At least two out of three selecte...

Page 145: ...te 2oo3 Two out of Three Again assuming that the relay type is set to Alert or Not OK then each channel will submit an alarm candidate if its condition is either Not OK or is in Alert or Danger Table...

Page 146: ...red Not OK Alert or Danger Normal Triggered Not OK Alert or Danger Not OK Triggered Not OK Alert or Danger Alert or Danger Triggered Alert or Danger Normal Normal Not Triggered Alert or Danger Normal...

Page 147: ...he target channel s from all available slot s Remember that there are 16 analog channels and eight digital channels per slot And each of the 32 relays on that relay module can be triggered by an alert...

Page 148: ...guring relay logic there are circumstances where it is simply not versatile enough For those situations the IMx M Manager allows for the flexible logic grouping of up to three separate conditions simp...

Page 149: ...OR CH2 AND CH1 AND CH3 AND CH4 OR CH4 OR CH5 Can be expressed as CH1 CH2 x CH1xCH3xCH4 CH4 CH5 CH1 x CH1 x CH3 x CH4 CH1 x CH2 x CH3 x CH4 CH4 CH5 Remember that x x x so the above expression simplifie...

Page 150: ...ngle integration the Engineering Units EU to um and the Detection type to Peak to Peak PtP P true Peak or RMS true Root Mean Averaging The channel selected must be one of a channel pair i e If channel...

Page 151: ...tection Protection Module Configuration with IMx M Manager SKF Multilog On Line System IMx M 2 137 User Manual Figure 2 106 Entering the Sensor Parameters Figure 2 107 Entering the Acquisition Paramet...

Page 152: ...Configuring a Radial Shaft Vibration Channel Edit an analog channel by setting the Type to Radial shaft vibration the Engineering Units EU to um and the Detection type to Peak to Peak PtP Figure 2 10...

Page 153: ...tection Protection Module Configuration with IMx M Manager SKF Multilog On Line System IMx M 2 139 User Manual Figure 2 110 Entering the Sensor Parameters Figure 2 111 Entering the Acquisition Paramet...

Page 154: ...dial shaft vibration channel has been configured the combined measurement can either be configured by pressing the OK button and selecting the new measurement from the Combined Measurements configurat...

Page 155: ...l To complete the process of creating an absolute shaft vibration ASV measurement configure a new combined measurement for this example consisting of both channel 3 and channel 4 Once the Combined Mea...

Page 156: ...ilog On Line System IMx M User Manual Figure 2 114 Setting the Acquisition Settings Set the calculation type Comb calc to CH3 CH4 Whether the displacement should be added or subtracted is based upon t...

Page 157: ...nel First we need to initiate a new master channel which will detect the collar moving away from the sensor For this example we will select analog channel 1 and choose the Type Complementary Different...

Page 158: ...Protection Module Configuration with IMx M Manager 2 144 SKF Multilog On Line System IMx M User Manual Figure 2 116 Assigning a Name to the Master Channel Figure 2 117 Entering the Master Channel Sen...

Page 159: ...irection to Active Normal Away From Probe See figure below Figure 2 118 Entering the Master Channel Acquisition Values Once master channel has been configured the slave can either be configured by pre...

Page 160: ...Configuring a Dependent Slave Channel As with the master channel setup just covered the slave channel must be assigned with the same Type and EU Figure 2 119 Creating the Slave Channel Channel 2 For...

Page 161: ...r SKF Multilog On Line System IMx M 2 147 User Manual Figure 2 121 Entering the Slave Channel Sensor Values Once the basic sensor parameters have been entered we then need to set the Target Position D...

Page 162: ...h or by instead pressing the Combined Meas 1 Ch1 Ch2 button see figure above This will save the current channel settings and then launch a new Combined Measurement dialog Configuring a CDE Combined Me...

Page 163: ...149 User Manual Figure 2 123 Setting the Combined Measurement Type The next step is to set the Master Channel on the Sensor tab page For this example we will be selecting Channel 1 however the actual...

Page 164: ...Voltage Once the master channel has been selected set the Crossover point in mV This is the point at which the measurement will switch from using sensor S1 on channel 1 to sensor S2 on channel 2 For...

Page 165: ...Protection Protection Module Configuration with IMx M Manager SKF Multilog On Line System IMx M 2 151 User Manual Figure 2 125 Entering the Combined Measurement Acquisition Values...

Page 166: ...52 SKF Multilog On Line System IMx M User Manual Figure 2 126 Entering the Combined Measurement Alarm Values For a Complementary differential expansion measurement the individual channels cannot have...

Page 167: ...d for PRD The associated digital channel is configured for Speed measurement to provide speed information and measurement trigger Note This example considers the triggered mode but can easily be appli...

Page 168: ...e piston rod and piston rod offset compensation The warning triangle informs that the paired channel Ch2 in this example must be configured the same way because the combined measurement is activated F...

Page 169: ...Protection Protection Module Configuration with IMx M Manager SKF Multilog On Line System IMx M 2 155 User Manual Figure 2 129 Entering Parameters Specific for Piston Rod Drop...

Page 170: ...Configuration with IMx M Manager 2 156 SKF Multilog On Line System IMx M User Manual Figure 2 130 Acquisition Parameters Target Positive Direction is the direction of the measured objects movement as...

Page 171: ...he Analog channels or Combined Measurements configuration branch Alternatively by pressing the Paired Channel Ch2 or the Combined Meas 1 Ch1 Ch2 button see figure above This will save the current chan...

Page 172: ...Protection Protection Module Configuration with IMx M Manager 2 158 SKF Multilog On Line System IMx M User Manual Figure 2 132 Initiating Analog Channel 2 Figure 2 133 Parameters for Channel 2...

Page 173: ...anager SKF Multilog On Line System IMx M 2 159 User Manual Figure 2 134 Enter Acquisition Parameters Figure 2 135 Configuring Active Alarms and Alarm Parameters for Channel 2 Both of the analog channe...

Page 174: ...asurement Channel To configure the combined measurement click the Combined Meas 1 Ch1 Ch2 button see figure above This will save the current channel settings then launch a new Combined Measurement dia...

Page 175: ...uce results equal to and greater than zero Figure 2 138 Alarm Parameters for the Combined Measurement Configuring a Speed Digital Channel To make the Piston rod drop measurement work in the selected m...

Page 176: ...ser Manual Figure 2 139 Configuring Speed Measurement for Digital Channel 1 In order to detect if the Piston rod drop measurement inadvertently has gone into Runout mode possibly by a tacho sensor fau...

Page 177: ...measurement has been configured to be a measurement of radial shaft vibration but could as well have been eccentricity Scenario During the installation of the probe the probe gap was adjusted to produ...

Page 178: ...ilog On Line System IMx M User Manual Figure 2 141 Configuring Gap Sensor The Sensitivity is set to 7 87 mV um 200 mV mil to match the sensor output The Sensor OK Setting levels are configured to 18 a...

Page 179: ...s is set to 0 16 volts 20 3 m for both alert and danger alarms Both alert and danger alarms are set to trigger relay By clicking OK in the lower right the channel configuration is finished Other The p...

Page 180: ...on of an analog channel for this kind of measurement and alarming double click on a not configured analog channel which will open up the initiation dialog box Figure 2 143 Initiating an Other Channel...

Page 181: ...on Module Configuration with IMx M Manager SKF Multilog On Line System IMx M 2 167 User Manual Figure 2 144 Giving a Name to the Channel Measurement 3 Set the Identification parameters by naming the c...

Page 182: ...he acquisition parameters Min and Max scales are configured to 0 and 100 Clicking on the Filter selection box to select a filter shows that only the DC filter is selectable and selected It also causes...

Page 183: ...h IMx M Manager SKF Multilog On Line System IMx M 2 169 User Manual Figure 2 146 Using the Calculation Help 5 Set the Sensor parameters Use the Calculation Help to calculate sensitivity and zero level...

Page 184: ...elp box new values are automatically calculated and set for the Sensitivity and Zero level The warning symbol disappears after the parameter values are set The value of the Sensitivity is changed from...

Page 185: ...et to 70 Enter time of the Alert High are set to 1 000 ms Hysteresis of the Alert High is set to 2 Trigger relay of the Alert High is checked to enable relays to be drawn based on this alarm A Danger...

Page 186: ...to Imported Write Single Modbus Registers for the detailed available functions that can be written from the Modbus master Note that the imported Modbus registers are limited to command registers To co...

Page 187: ...5 Analog Ch 16 Value 31 Value of Analog Ch 16 Signed 16 bits 32 768 to 32 767 Analog Ch 16 Scale 32 Scale for Analog Ch 16 Unsigned 16 bits 0 to 65 535 Digital Ch 1 Value 33 rpm Unsigned 16 bits 0 to...

Page 188: ...M 16 bit mask Analog Ch 1 Sensor OK Max Trigg level 513 Analog Ch 1 Sensor OK max trigg level 5 Signed 16 bits 32 768 to 32 767 Analog Ch 16 Sensor OK Max Trigg level 528 Analog Ch 16 Sensor OK max t...

Page 189: ...le Analog Ch 16 Alert Low 672 Analog Ch 16 Alert Low trigg level Analog Ch 1 Alert High 705 Analog Ch 1 Alert High trigg level Signed 16 bits 32 768 to 32 767 see also corresponding analog channel Ale...

Page 190: ...nsigned 16 bits LSB FW Version 3 947 FW Version Unsigned 16 bits 0x0000 to 0xFFFF 0 to 65 535 CFG 3 948 Configuration Label MSB Two 8 bit unsigned char MSB Four ASCII bytes characters E g ABCD 949 Con...

Page 191: ...gh 1088 Digital Ch 8 Danger High trigg level Analog Ch 1 Gap Alert Low 1121 Analog Ch 1 Gap Alert Low trigg level mV Signed 16 bits 32 768 to 32 767 Analog Ch 16 Gap Alert Low 1136 Analog Ch 16 Gap Al...

Page 192: ...mb 8 Alert High 1344 Combined Ch 8 Alert High trigg level Comb 1 Danger Low 1377 Combined Ch 1 Danger Low trigg level Signed 16 bits 32 768 to 32 767 see also corresponding Combined ch Alert Danger Tr...

Page 193: ...1 Alert Danger Trigg Scale 1521 See table Analog Ch Alert Danger Trigg Scale Factor Value 16 bit mask Comb 8 Alert Danger Trigg Scale 1528 Analog Ch 1 Alarm enable disable info 1585 See table Register...

Page 194: ...e read as one block all at one single request 3 Registers 945 to 954 must be read as one block all at one single request 4 For registers 609 to 622 when counter reaches its maximum value 65 535 the ne...

Page 195: ...us data is not valid 1 0 Modbus data is valid 1 Bit is triggered by the following Circuit Fault bits on any of the PRM slaves CF_RS485INT CF_CFG_MISMATCH CF_CONFIG Important Bit representation is in h...

Page 196: ...bined measurements if a corresponding channel X or channel Y is in channel disarm then the combined measurement will be set to channel disarm 0x0080 Slot disarmed For all types of combined measurement...

Page 197: ...or for Low Danger Trigg level Bit 1 2 Scale factor for High Danger Trigg level Bit representation 00 Not scaled values multiplied by 1 01 Values multiplied by 10 10 Values multiplied by 100 11 Values...

Page 198: ...A Important Bit representation is in hexadecimal digits Bit representation can be a combination of more than one condition Analog Ch Values Both Value 1 and Value 2 of each analog channel are used to...

Page 199: ...can be a combination of more than one condition Example Bit representation of 0x004A is equal to 0x0002 Ch alert 0x0008 Ch danger 0x0040 Ch disarmed Refer to Bit Representation of Combined Conditions...

Page 200: ...set Alarm Disabled 0x0001 Alert Low 0x0002 Alert High 0x0004 Danger Low 0x0008 Danger High 0x0010 Ch A Alert Trigger Relay n a for Ch B 0x0020 Ch A Danger Trigger Relay n a for Ch B 0x0040 Ch B Alert...

Page 201: ...ot TM 260 Read Write 5 Set trip multiply analog ch 1 to 16 2 MSB Ch 16 LSB Ch 1 1 TM active 0 TM not active 261 Read Write 5 Set latching reset 4 1 reset latching alarms relays 0 do nothing 262 Read W...

Page 202: ...Protection Modbus 2 188 SKF Multilog On Line System IMx M User Manual Modbus L3 for CMM Modbus L3 has no function engineering and manufacturing use only...

Page 203: ...ata that is stored Also it is possible to exchange data via an OPC Server IMx M Time Each IMx M condition monitoring module has a backup power capacitor which keeps the time for at least a month in ca...

Page 204: ...e synchronization service on the computer 4 Stop and start Windows Time service to have this change take effect 5 IMx M CMM will synchronize the time continuously every 1 000 seconds The IMx M CMM wil...

Page 205: ...htest doubt during the installation Important Installation errors which require the involvement of SKF Condition Monitoring Center Lule personnel in order to rectify the start of the system might be d...

Page 206: ...M rack shall be mounted inside a cabinet at a location where it is not exposed to unnecessary radiant heat or strong magnetic fields Mount the IMx M rack and make sure that it is firmly attached The...

Page 207: ...lways have a working fan solution to avoid overheating even in lower ambient temperatures Make sure to use the embedded fan trays monitoring and alarm functionality to detect and quickly resolve a pot...

Page 208: ...em IMx M User Manual Figure 4 2 A 19 Cabinet Installed with Two IMx M Racks and Cooling Devices The following diagram shows two IMx M racks installed in a 19 cabinet with two fan trays one for each ra...

Page 209: ...100 Air guide plate article number Schroff 10713 144 When using the fan tray the maximum allowed ambient operating temperature shall be 55 C 131 F under normal operating conditions Normal operating co...

Page 210: ...2 FKAR PG 2 x 2 x 0 50 DUE 4002 or corresponding Cable type shall have a flammability rating VW 1 FT 1 or fulfill the requirements according to IEC 60332 1 2 or IEC 60332 2 2 Important In general all...

Page 211: ...inputs USB galvanically isolator provided by SKF should always be used to prevent ground loops If an IMx M rack is used with separate grounding PE and IGND then GND connector jumper as shown in the fi...

Page 212: ...solated Protection redundant Modbus RS485 L1 L2 individually isolated All relays are potential free relays individually galvanic isolated Digital inputs D1 D8 are optically isolated inputs individuall...

Page 213: ...dant power supply unit Each power supply unit is independently capable of supplying power for the entire monitor system IMx M rack including sensors The rack is grounded through the protective earth l...

Page 214: ...pole power switch must be installed to be able to disconnect the IMx M rack from the mains power grid The switch must be labeled IMx M or similar On off position must be clearly marked The switch must...

Page 215: ...er supply unit revision 4 or above Therefore when replacing a power supply unit it is important to check the other power supply unit s revision number in order to ensure that power supply units can be...

Page 216: ...double pole neutral fusing parts of the equipment that remain energized might represent a hazard during servicing Important Caution to a possible hazard due to mains power double pole neutral fusing...

Page 217: ...Ethernet and vice versa Data Communication An IMx M rack communications are compliant with the Ethernet standard 10 100 Mbit Each CMM PRM pair has two Ethernet ports which work like an internal switc...

Page 218: ...ed to instrumentation ground IGND The DIP switch settings for connected analog sensors must be applied according to tables below For the location of analog channel DIP switches refer to DIP Switches o...

Page 219: ...s 1 8 Analog Input Channel 1 to 8 Signal Terminal DIP A settings Standard accelerometer vibration 8 mA constant current source N C Signal Pwr Com Shield P A B S 100110 Voltage source 23 to 23 V N C Si...

Page 220: ...settings Eddy probe 24 V 24 V Signal Com Shield P A B S 011000 Voltage source powered from the IMx max 30 mA 24 V Signal Com Shield P A B S 100100 4 20 mA IMx powered Signal Signal N C Shield P A B S...

Page 221: ...Signal Shield P A B S 000001 0010 B Sensor sensor with 4 20 mA output 24 V Signal Com Shield P A B S 100101 0010 Eddy probe 24 V 24 V Signal Com Shield P A B S 011000 0010 Voltage source powered from...

Page 222: ...shield S are available for each digital input sensor to connect to each CMM PRM slot However depending on the sensor type 2 or 3 positions are used Shield connection S is internally connected to instr...

Page 223: ...ly powered 24 V Signal 0 V Shield A B 0 S 100110 010000 Tacho 3 wire PNP 24 V internally powered 24 V Signal 0 V Shield A B 0 S 100110 101000 Pulse 12 24 V external power N C Shield A B 0 S 100010 010...

Page 224: ...gital Input Sensor Cables for Channels 5 to 8 Signal Terminal DIP B settings Tacho 2 wire 24 V internally powered N C Shield A B 0 S 1011 Tacho 3 wire NPN 24 V internally powered 24 V Signal 0 V Shiel...

Page 225: ...Side Buffered Outputs On the back of each CMM PRM slot there are 16 buffered analog outputs marked as Buf A and 8 buffered digital outputs marked as Buf D as shown in Protection Module PRM Protection...

Page 226: ...ffered outputs must compensate for this This can be done by using a sensitivity that is 50 of the connected sensor For example if the sensor is 100 mV g then set the sensitivity on the measuring instr...

Page 227: ...uts configuration via IMx M Manager 4 mA will correspond to the minimum scale value and 20 mA to the maximum scale value with a linear scaling between those values Examples are shown below Scale confi...

Page 228: ...Manager to a protection module slot wise The USB port for the protection configuration is located on the front panel of each protection module See Protection Module PRM in Drawings and Connections ch...

Page 229: ...ace Serial USB interface on a condition monitoring module is used to transfer the network configuration file created via IMx M Manager to a condition monitoring module slot wise The USB port for CM ne...

Page 230: ...Host PC and the condition monitoring module as shown in the figure below Figure 4 18 Connecting the USB Cable Connect the SKF USB Isolator cable to a free USB port of the PC Connect the other end to a...

Page 231: ...ion monitoring module CMM and protection module PRM pairs Table 4 8 PSU LED indicators LED Indicator Behavior Description V1 Green On Power present on CMM 1 and PRM 1 Off No power on CMM 1 and PRM 1 V...

Page 232: ...9 RLM LED indicators LED Indicator Behavior Description STATUS Ready Red Internal system error Green slow flash Relay module configured running Green fast flash Rack startup Relay Ch1 to Ch32 On Rela...

Page 233: ...tors LED Indicator Behavior Description STATUS Ready Red Internal CMM error Green slow flash CMM configured running Green fast flash CMM startup Con Green on SKF ptitude Observer Monitor is connected...

Page 234: ...easurement type CDE see the separate table below Off 10 Channel not configured The analog channel is not configured Yellow fast flash 9 Ch Disarm Ch Not OK Alert Danger The analog channel is disarmed...

Page 235: ...ch is Alert Gap is Alert Combination measurement ch is Alert Green slow flash 2 Channel OK Danger First Out One of Analog ch Gap or Combination measurement ch is Danger First Out and the current chann...

Page 236: ...may be out of its sensor OK range but that will not be presented until both channels are out of their sensor OK range Combination measurement ch status may be anything depending on LED on the other an...

Page 237: ...nt Combination measurement ch is OK and danger first out Green 1 Channel OK The current channel status is Analog ch is used for the moment Combination measurement ch is OK Important Only the indicatio...

Page 238: ...ecommended to use the diagnostic interface in disarmed mode only Table 4 13 Protection part diagnostic commands Command Description adc1 Status of internal power and the PRM internal temperature cf Cu...

Page 239: ...tion monitoring module USB port status codes are presented regarding to the current network Ethernet status of the the condition monitoring module to which the USB is connected The most common status...

Page 240: ...r hot swap All modules in front panel are hot swappable Rack must be in disarmed mode Hot swap inserted modules must be configured correctly before insertion in rack and release of disarm To hot swap...

Page 241: ...rm the following steps 1 Disarm the rack 2 Remove the REL and insert a new REL according to the instruction Changing REL or PRM 3 When all STATUS Ready LEDs indicate that all the modules in the rack s...

Page 242: ...released after the hot swap Be sure to read Protection Firmware Update chapter thoroughly and understand it It is always recommended to check with diagnostic command intd0 that the correct firmware is...

Page 243: ...left side of the extraction handles 3 Pull the module firmly straight out of the rack 4 Insert the new module on to the rails and push it straight in 5 Tighten the top and bottom screws to fasten the...

Page 244: ...the module in place Changing Module Labels The labels on the extraction handles or levers can be changed Slide the clear label cover sideways as shown in the figure below and insert a desired label in...

Page 245: ...Hardware Hardware Maintenance SKF Multilog On Line System IMx M 4 41 User Manual Figure 4 24 Demonstration of Sliding a Clear Label Cover...

Page 246: ......

Page 247: ...el is disarmed rack slot or channel disarm channel status events alert or danger are not generated However circuit fault events indicating cable fault will be generated Event log can also be read by u...

Page 248: ...nalog ch value8 32768 to 32767 1 21 protection ch status Gap value 2 Ch nr 1 to 16 analog ch 1 to 16 Ch status1 Gap ch value8 32768 to 32767 mV Ch status1 Gap ch value8 32768 to 32767 mV 1 22 protecti...

Page 249: ...ital ch 1 to 8 Peak speed 0 to 65535 rpm Peak speed 0 to 65535 rpm 1 28 protection dig ch value 3 Digital ch 1 to 8 Dig ch status7 Ch value9 0 to 65535 Dig ch status7 Ch value9 0 to 65535 1 Ch status...

Page 250: ......

Page 251: ...ntee becomes void if IMx M racks are damaged through incorrect intervention in the hardware or a patently incorrect connection in contravention of directions given Problems and Symptoms Protection Mod...

Page 252: ...se duration too long or too short frequency too low or too high Faulty IMx M speed input Incorrect setting in hardware Suggested solution Test speed input Analog input gives faulty no signal Possible...

Page 253: ...base non functional Suggested solution Carry out Checking monitor in Component Check of this chapter Modbus communication not working properly Suggested solution Carry out Checking Modbus connection P...

Page 254: ...d internally from the IMx M rack If the IMx M rack does not supply open circuit voltage with input open then the IMx M input is probably damaged or the input is not configured to supply a power feed t...

Page 255: ...settings for the channel in question in the software Determine the amplification zero level and the conversion to the user s rack Furthermore the cable check must be OFF N If this still does not prod...

Page 256: ...lt check the cable The entire chain from cable to input can be tested by linking a signal generator with a suitable frequency and amplitude at the sensor end However note that IMx M normally supplies...

Page 257: ...gs of the connected device that shall communicate with the IMx M for example DCS Baud rate stop bits etc 3 Check that the Modbus Master Slave pair address is entered correctly and that the selected sl...

Page 258: ...before executing the diagnostic command sver To obtain the FW versions do the following 1 Start IMx M Manager serial interface to PRM 2 Put the slot in disarm mode 3 Use Advanced debug mode run comman...

Page 259: ...rsions as described below PRM master IOM using firmware version 359 PRM slaves IOS using firmware version 236 RLM master RELM and slaves RELS using firmware version 236 Check firmware versions with th...

Page 260: ...6 10 SKF Multilog On Line System IMx M User Manual IOS2 0236 IOS3 0236 IOS4 0236 IOS5 0236 IOS6 0236 IOS7 0236 RELM 0236 RELS0 0236 RELS1 0236 RELS2 0236 RELS3 0236 RELS4 0236 RELS5 0236 RELS6 0236 R...

Page 261: ...nal mode Encapsulation IP 20 Humidity 95 relative non condensing Overvoltage category II Pollution degree 2 Altitude maximum 2 000 m 6 562 ft Rack 2 Power Supply Units 4 condition monitoring modules a...

Page 262: ...5 C Individual 24 V 23 5 28 V power supply maximum 30 mA per channel Selectable standard accelerometer power supply constant current 8 mA Input range 23 V Impedance 100 k Digital Inputs Protection CM...

Page 263: ...70 defined full scale range Note Filters 0 5 dB in passband Accuracy measurement type Other 1 for 0 10 VDC input 2 9 for 4 20 mA input Note Accuracy 1 2 9 for 4 20 mA is only fulfilled if the complete...

Page 264: ...or 1 000 10 000 Hz as a single channel on paired channels User defined filters Detection of sensor and cable fault Watchdog and self testing Interface Protection USB diagnostic service interface RS48...

Page 265: ...tegration Derivation in frequency domain Window function Hanning Customer formulated mathematical equations Dynamic alarm levels active range determined on multiple parameters Data storage on time eve...

Page 266: ...IEC 61010 1 2010 EC 61010 1 2001 UL 61010 1 2nd Edition CAN CSA 22 2 no 61010 1 2nd Edition AS 61010 1 2003 IMx M MTTF calculations IMx M machine protection system 20 8 years Protection Module 25 2 ye...

Page 267: ...Technical Data Drawings and Connections SKF Multilog On Line System IMx M 7 7 User Manual Drawings and Connections IMx M Rack Drawing with Dimensions Figure 7 1 IMx M Rack Dimensions...

Page 268: ...Technical Data Drawings and Connections 7 8 SKF Multilog On Line System IMx M User Manual Front Panel Figure 7 2 IMx M Front Panel...

Page 269: ...Technical Data Drawings and Connections SKF Multilog On Line System IMx M 7 9 User Manual Rear Panel Figure 7 3 IMx M Rear Panel...

Page 270: ...Technical Data Drawings and Connections 7 10 SKF Multilog On Line System IMx M User Manual Power Supply Unit PSU Figure 7 4 IMx M PSU Front and Rear View...

Page 271: ...Technical Data Drawings and Connections SKF Multilog On Line System IMx M 7 11 User Manual Relay Module RLM Figure 7 5 IMx M RLM Front and Rear View...

Page 272: ...r Manual Condition Monitoring Module CMM Figure 7 6 IMx M CMM Front View and Rear View of CMM PRM Slot Local display and Local display selection keypad are used to locally control the protection part...

Page 273: ...Technical Data Drawings and Connections SKF Multilog On Line System IMx M 7 13 User Manual Protection Module PRM Figure 7 7 IMx M Protection Module Front View and Rear View of CMM PRM Slot...

Page 274: ...ld A11 S Analog ch 11 Shield A4 P Analog ch 4 Power A12 P Analog ch 12 Power A4 A Analog ch 4 A A12 A Analog ch 12 A A4 B Analog ch 4 B A12 B Analog ch 12 B A4 S Analog ch 4 Shield A12 S Analog ch 12...

Page 275: ...igital ch 4 A D8 A Digital ch 8 A D4 B Digital ch 4 B D8 B Digital ch 8 B D4 O Digital ch 4 O D8 O Digital ch 8 O D4 S Digital ch 4 Shield D8 S Digital ch 8 Shield RS485 Relay Outputs Rack Disarm Tabl...

Page 276: ...5 A 24 6 Analog Ch 6 A 25 7 Analog Ch 7 A 26 8 Analog Ch 8 A 27 9 Analog Ch 9 A 28 10 Analog Ch 10 A 29 11 Analog Ch 11 A 30 12 Analog Ch 12 A 31 13 Analog Ch 13 A 32 14 Analog Ch 14 A 33 15 Analog Ch...

Page 277: ...mA Out 3 22 4 20mA Out 3 4 4 4 20mA Out 4 23 4 20mA Out 4 5 5 4 20mA Out 5 24 4 20mA Out 5 6 6 4 20mA Out 6 25 4 20mA Out 6 7 7 4 20mA Out 7 26 4 20mA Out 7 8 8 4 20mA Out 8 27 4 20mA Out 8 9 9 4 20mA...

Page 278: ...19 1 No Connection Relay nr Pin before rev 3 Pin from rev 3 Relay connection 7 20 37 Re7Com 21 36 Re7NO 22 35 Re7NC 8 23 34 Re8Com 24 33 Re8NO 25 32 Re8NC 9 26 31 Re9Com 27 30 Re9NO 28 29 Re9NC 10 29...

Page 279: ...r Pin before rev 3 Pin from rev 3 Relay connection 19 20 37 Re19Com 21 36 Re19NO 22 35 Re19NC 20 23 34 Re20Com 24 33 Re20NO 25 32 Re20NC 21 26 31 Re21Com 27 30 Re21NO 28 29 Re21NC 22 29 28 Re22Com 30...

Page 280: ...in before rev 3 Pin from rev 3 Relay connection 30 20 37 Re30Com1 21 36 Re30NO1 22 35 Re30NC1 23 34 Re30Com2 24 33 Re30NO2 25 32 Re30NC2 31 26 31 Re31Com1 27 30 Re31NO1 28 29 Re31NC1 29 28 Re31Com2 30...

Page 281: ...Technical Data Drawings and Connections SKF Multilog On Line System IMx M 7 21 User Manual DIP Switches on Protection Module Figure 7 8 DIP Switches on a Protection Module...

Page 282: ...ical Data Drawings and Connections 7 22 SKF Multilog On Line System IMx M User Manual DIP Switch and Jumper on Condition Monitoring Module Figure 7 9 DIP Switches and Jumpers on Condition Monitoring M...

Page 283: ...should be recycled according to the WEEE directive and not be placed in the general refuse Product should be sent to an approved recycling center for safe recycling recovery reuse or sent to SKF Condi...

Page 284: ......

Page 285: ...on CMM Condition monitoring module DPDT Double pole double throw ESD Electrostatic discharge IGND Instrument ground LSB Least significant bits MSB Most significant bits MTBF Mean time between failure...

Page 286: ......

Page 287: ...or reimburse Buyer for any payment made by Buyer to SKF for the purchase price of the Product with such reimbursement being pro rated over the warranty period WARRANTY PERIOD Except as expressly prov...

Page 288: ...ng Unit CMU Multilog Local Monitoring Unit LMU and the proprietary SKF communications interface with the host computer FIVE YEAR WARRANTY Products warranted for five 5 years by SKF are as follows spec...

Page 289: ...ty stated above THIRD PARTY PRODUCT WARRANTIES For any third party products sold to Buyer by SKF SKF will transfer to Buyer any warranties made by the applicable third party product vendor to the exte...

Page 290: ...ECTION WITH THE PRODUCTS AND RELATED SERVICES IF ANY PROVIDED BY SKF AND THIS DISCLAIMER SHALL EXTEND AS WELL TO ANY LIABILITY FOR NONPERFORMANCE CAUSED BY SKF S GROSS OR ORDINARY NEGLIGENCE AND IN AL...

Page 291: ...port 4 35 CMM buffer storage capacity 1 8 serial USB interface 4 25 communication cable 4 13 cable type 4 13 Ethernet cable 4 13 complementary differential expansion CDE 2 6 component check 6 3 confi...

Page 292: ...29 I O card 4 30 power supply unit 4 27 relay card 4 28 local display 7 12 local display selection keypad 7 12 M mains power 4 9 maintenance of sensors 4 36 miscellaneous 7 5 Modbus L1 L2 2 172 export...

Page 293: ...rounding 4 7 signal isolation 4 8 signal processing 7 4 SKF ptitude Analyst 1 5 SKF ptitude Analyst IMx Service 1 5 SKF ptitude Observer 1 5 SKF ptitude Observer Monitor Service 1 5 SKF Multilog On li...

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