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Service

8.3 Replacing the compact starter

SIRIUS 3RA6 compact starter

242

System Manual, 09/2014, NEB560060102000/RS-AA/006

8.3

Replacing the compact starter

When service work becomes necessary or there is a malfunction (e.g. end of service life

reached), the SIRIUS 3RA6 compact starter will need to be replaced.
The permanent wiring means that the main circuit terminals will be disconnected

automatically when the compact starter is removed.
The procedure for removing the compact starter differs according to the mounting type. The

method you should use to remove it depends on whether it has been installed on a standard

mounting rail, a level surface (screw fastening) or the infeed system for 3RA6. The relevant

requirements will need to be met in each case.

①

Replacement when installed on a level surface (screw fastening)

②

Replacement when installed on a standard mounting rail

③

Replacement when installed on the infeed system for 3RA6

Figure 8-1

Replacing the compact starter

Summary of Contents for Sirius 3RA6

Page 1: ...Gerätehandbuch System Manual Industrial Controls SIRIUS Compact starter 3RA6 SIRIUS Infeed system for 3RA6 Edition Answers for industry 09 2014 ...

Page 2: ......

Page 3: ...ndustrial switchgear Load feeders SIRIUS 3RA6 compact starter System Manual 09 2014 NEB560060102000 RS AA 006 Introduction 1 Product specific information 2 System description 3 Application planning 4 3RA61 3RA62 compact starter 5 3RA64 3RA65 compact starter with IO Link 6 Accessories 7 Service 8 Technical data 9 Dimension drawings 10 Circuit diagrams 11 Characteristic curves 12 Data sets for the 3...

Page 4: ... by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens produc...

Page 5: ... 3RA6 30 4 3 2 3RV19 3 phase busbar 36 4 3 3 8US busbar adapter 37 4 3 4 Infeed in accordance with UL 508 Type E 38 5 3RA61 3RA62 compact starter 41 5 1 Scope of supply 41 5 1 1 Article numbers 41 5 1 2 Scope of supply 43 5 2 Description of the hardware 44 5 2 1 Features 44 5 2 2 3RA61 compact starter direct starter 45 5 2 3 3RA62 compact starter reversing starter 48 5 3 Functions 52 5 3 1 Normal ...

Page 6: ...ardware 92 6 2 1 Features 92 6 2 2 3RA64 compact starter with IO Link direct starter 92 6 2 3 3RA65 compact starter with IO Link reversing starter 95 6 3 Configuring 98 6 3 1 Integration into the SIMATIC environment 98 6 3 2 Configuring in STEP 7 99 6 3 2 1 Requirements 99 6 3 2 2 Configuration with STEP 7 and S7 PCT 99 6 3 2 3 Configuration with STEP 7 and S7 PCT GSD version 100 6 3 3 Configuring...

Page 7: ...stalling removal 141 7 3 Main circuit terminals 142 7 3 1 Scope of supply 142 7 3 2 Installing removal 142 7 4 Control circuit terminals 144 7 4 1 Scope of supply 144 7 4 2 Installing removal 144 7 5 Control kit 147 7 5 1 Scope of supply 147 7 5 2 Description of the hardware 147 7 5 3 Using the control kit 148 7 6 External auxiliary switch block 150 7 6 1 Scope of supply 150 7 6 2 Description of t...

Page 8: ...1 3RA62 compact starter 206 7 12 1 Scope of supply 206 7 12 2 Description of the hardware 207 7 12 3 Communication via AS Interface 210 7 12 4 Installing removal 212 7 12 4 1 Installing the AS i mounting module 212 7 12 4 2 Removing the AS i mounting module 213 7 12 5 Connection 214 7 12 5 1 Connecting the AS i mounting module 214 7 12 5 2 Connecting the AS Interface 214 7 12 5 3 Connecting termin...

Page 9: ... 10 3 Infeed system for 3RA6 271 10 3 1 Dimensions in mm 271 10 3 2 Minimum distances from neighboring components dimensions in mm 275 10 4 8US busbar adapter 276 10 4 1 Dimensions in mm 276 11 Circuit diagrams 279 11 1 3RA61 3RA62 compact starter internal circuit diagram 279 11 2 Internal circuit diagram of 3RA64 3RA65 compact starter with IO Link 281 11 3 Control circuit of the 3RA61 3RA62 compa...

Page 10: ...of contents SIRIUS 3RA6 compact starter 10 System Manual 09 2014 NEB560060102000 RS AA 006 B References 309 B 1 References 309 C List of abbreviations 311 C 1 List of abbreviations 311 Glossary 313 Index 315 ...

Page 11: ...oviding information about the compact starter itself the manual also deals with compatible infeed systems These are the SIRIUS infeed system for 3RA6 the insulated 3RV19 three phase busbar system and the 8US busbar adapter The options in terms of connecting to circuit breakers of other sizes and to the 3RV19 3RV29 infeed system are also discussed within this context Furthermore to facilitate confi...

Page 12: ...escribes the scope of supply hardware functions installation removal connection start up and diagnostics of the 3RA61 3RA62 compact starter 3RA64 3RA65 compact starter with IO Link Describes the scope of supply hardware functions installation removal connection start up diagnostics and process data of the 3RA64 3RA65 compact starter with IO Link Accessories Provides information on the accessories ...

Page 13: ...ymbols used in the text The following table explains the meaning of the various symbols used within this document Table 1 2 Symbols Symbol Meaning LED is illuminated LED not illuminated Mechanical display is white No mechanical display Solid and stranded conductors Finely stranded conductor without end sleeve Finely stranded conductor with end sleeve Abbreviations used in the text For a list of al...

Page 14: ...Introduction SIRIUS 3RA6 compact starter 14 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 15: ...S DNV BV ABS Confirmation of approvals test certificates and characteristic curves is available via the Internet www siemens com industrial controls technical assistance Compact starter degree of protection The compact starter s degree of protection is IP20 In the terminal area it features IP00 degree of protection Infeed system for 3RA6 degree of protection The infeed system for the 3RA6 features...

Page 16: ...Product specific information 2 2 Use as prescribed SIRIUS 3RA6 compact starter 16 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 17: ...n options Compact starter Communication 3RA61 3RA62 compact starter without optional AS i mounting module Communication via auxiliary contacts and signaling contacts 3RA61 3RA62 compact starter 24 V with optional AS i mounting module Communication via AS Interface 3RA64 3RA65 compact starter with IO Link Communication via IO Link Accessories In addition to the 3RA61 3RA62 compact starter and the 3...

Page 18: ...or controller UL 508 Page 198 Infeed system for 3RA6 The infeed system for 3RA6 is a modular infeed system with an optional PE system The permanent wiring means that compact starters can be mounted quickly and easily Infeed system for 3RA6 Page 156 3 phase busbar The 3 phase busbar enables several compact starters to be fed using a single infeed terminal 3 phase busbar Page 186 8US busbar adapter ...

Page 19: ...Page 186 8US busbar adapter For additional information please refer to 8US busbar adapter Page 191 Control circuit and supply circuit The control circuit can be structured as follows Table 3 3 Control circuit configuration Compact starter Control system 3RA61 3RA62 compact starter without optional AS i mounting module Parallel wiring to control system e g PLC 3RA61 3RA62 compact starter 24 V with ...

Page 20: ...02000 RS AA 006 Examples of how the compact starter can be integrated into the automation environment 3RA61 3RA62 compact starter without AS i mounting module 3RA61 3RA62 compact starter with AS i mounting module 3RA64 3RA65 compact starter with IO Link Figure 3 1 Integration into the automation environment ...

Page 21: ...iring The 3RA61 3RA62 compact starter is connected to the control system via parallel wiring Control takes place via the following terminals Direct starter A1 A2 Reversing starter A1 A2 B2 B1 View of parallel wiring 3RA61 compact starter direct starter 3RA62 compact starter reversing starter Connection to control system e g PLC Figure 3 2 System configuration with 3RA61 3RA62 compact starter witho...

Page 22: ...AS i and auxiliary voltage cables are connected to the AS i mounting module An AS i power supply is used to feed the AS i voltage into the AS i cable which also serves as a communication cable between the AS i master and slave The auxiliary voltage is supplied by a 24 VDC PELV power supply in accordance with VDE 0106 safety class III For additional information on the AS Interface please refer to t...

Page 23: ... group of four compact starters For this purpose three other compact starters are installed to the right of the first compact starter and linked using a 14 core connecting cable These three compact starters do not require their own connection to IO Link via the removable terminal since they are supplied with data and auxiliary voltage VAux via the 14 core connection cable 8 mm 200 mm View with IO ...

Page 24: ...System description 3 2 System configuration SIRIUS 3RA6 compact starter 24 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 25: ...n any climate They are intended for use in enclosed rooms in which no severe operating conditions such as dust caustic vapors hazardous gases prevail Suitable covers must be provided for installation in dusty and damp locations Cabinet types The system can be installed inside a central control cabinet or a distributed control box Grounding measures No grounding measures are necessary Operating tem...

Page 26: ...ent temperature The table below gives the permissible operating current depending on the design version and the ambient temperature TA Design version of the compact starter Ambient temperature TA 20 C TU 40 C 41 C TU 60 C 61 C TU 70 C Mounting on a horizontal rail with clearance 100 of Ie 100 of Ie 80 of Ie Mounting on horizontal rail side by side without clearance 100 of Ie 100 of Ie 70 of Ie Mou...

Page 27: ...imes Ie 10 7 30 3 10 times Ie 10 2 28 8 Note No restrictions need to be observed in the case of compact starters with smaller current setting ranges Compact starters with the current setting range from 8 to 32 A can be used as an alternative to compact starters with the current setting range from 3 to 12 A Short circuit protection The rated service short circuit breaking capacity ICS of the compac...

Page 28: ... circuit Internal auxiliary switch Fault signaling contact Overload signaling contact External auxiliary switch Terminal labeling A1 A2 B1 B2 13 14 21 22 77 78 98 95 96 NO NC 1L1 3L2 5L3 2T1 4T2 6T3 Control circuit A1 A2 B1 B2 300 V 300 V 300 V 300 V 400 V Auxiliary circuit Internal auxiliary switch 13 14 21 22 300 V 250 V 250 V 250 V 400 V Fault signaling contact 77 78 300 V 250 V 250 V 250 V 400...

Page 29: ... 6T3 Control circuit and supply circuit IO Link L C Q L 300 V 690 V Auxiliary power supply A1 A2 300 V 690 V Limit switch Y1 Y2 Y3 Y4 690 V Auxiliary circuit External auxiliary switch NO NC 300 V 300 V Main circuit 1L1 3L2 5L3 2T1 4T2 6T3 690 V 690 V 690 V In order for the safe isolation of circuits to be achieved an individual fault must not be able to trigger a voltage overspill from one circuit...

Page 30: ... Rated current The following rated currents apply to the components of the SIRIUS infeed system for 3RA6 Table 4 4 Rated current infeed system for 3RA6 Components Article number Rated current In Left infeed 50 70 mm screw terminal with three slots outgoing terminals with screw type connection technology incl PE bar 3RA6813 8AB 100 A Left infeed 50 70 mm screw terminal with three slots outgoing ter...

Page 31: ...subjected to a current higher than 63 A Operating temperature The infeed system for 3RA6 has been designed for use with ambient temperatures ranging from 20 C to 60 C Use with higher ambient temperatures When a compact starter is mounted on the infeed system for 3RA6 the permissible operating current of the compact starter reduces in the temperature range from 40 C to 60 C Internal control cabinet...

Page 32: ...system from both the top and the bottom Therefore the infeed system for 3RA6 is particularly suitable for multi tier configuration Within this context the bottom terminal openings of the top tier need to be connected to the top terminal openings of the bottom tier using a conductor Main conductors L1 L2 L3 Connection from the top Connection from the bottom Figure 4 1 Multi tier configuration of th...

Page 33: ...4 5 Short circuit protection for left or right infeed 25 35 mm with spring loaded connection technology 3RA6830 5AC Conductor cross sections Id max I t Recommendation regarding upstream short circuit protection device 53 kA 400 VAC 4 mm2 9 5 kA 85 kA2s 3RV1021 4DA10 6 mm2 12 5 kA 140 kA2s 3RV1031 4EA10 10 mm2 15 kA 180 kA2s 3RV1031 4HA10 16 mm2 25 mm2 19 kA 440 kA2s 3RV1041 4JA10 35 mm 21 kA 530 k...

Page 34: ...int exceeds the circuit breaker s specified rated service short circuit breaking capacity you will need to use a backup fuse WARNING Short circuit hazard The cables shall be arranged in such a manner that an internal short circuit is not to be expected They shall be rated at least in accordance with the information concerning the short circuit withstand strength IEC 61439 1 Section 8 6 1 and desig...

Page 35: ...nfeed system for 3RA6 combined with The 3RV19 3RV29 infeed system using the extension connector for 3RV19 3RV29 3RA6890 1AA SIRIUS size S0 3RV1 2 and 3RV2 2 circuit breakers motor starter protectors using the 45 mm adapter for the infeed system for 3RA6 3RA6890 0BA Three phase or single phase protective devices of other sizes using the terminal block 3RV2917 5D Figure 4 2 Combination with other si...

Page 36: ...ed current rated operating voltage Rated operating voltage 690 V Rated current 63 A Combination with other sizes The compact starters can be combined with size S0 circuit breakers using the 3RV19 3 phase busbar 3RV1915 1 B as well as with size S00 circuit breakers using the connection piece 3RV1915 5DB Figure 4 3 Combination with other sizes 3RV19 3 phase busbar ...

Page 37: ...ectly onto the busbar systems thereby taking care of mechanical fastening and electrical connection at the same time Installation with 8US busbar adapter Figure 4 4 Infeed via 8US busbar adapter Note The 8US busbar adapter plus compact starters must be arranged side by side on the busbar system without any space in between in order to meet the specified vibratory load and shock load requirements Y...

Page 38: ...nctions the motor feeder can be made up of various feeder components e g circuit breaker contactor fuse etc Depending on which feeder components are used and the sub functions that these components perform the motor feeders are sorted into the following categories in accordance with UL 508 Type A B C D E and Type F Table 4 8 Categorization of motor feeders in accordance with UL 508 Category Motor ...

Page 39: ... wiring Terminal for Self Protected Combination Motor Controller Type E 3RV2928 1H Infeed system for 3RA6 Left infeed 50 70 mm 2 screw terminal with three slots outgoing terminal with screw type or spring loaded connection technology incl PE bar 3RA6813 8AB 3RA6813 8AC 3RV19 3 phase busbar 3RV19 3 phase infeed terminal for installing Type E starters UL 508 3RV2925 5EB Figure 4 5 Terminals for infe...

Page 40: ...Application planning 4 3 Supply options main circuit SIRIUS 3RA6 compact starter 40 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 41: ...s plus a number of variables and 3RA6 0 The variables can be selected from the following table depending on the required compact starter options Variable Options SIRIUS 3RA6 compact starter Character string Compact starter 3RA61 direct starter 3RA62 reversing starter 12 25 Terminal connection type No terminals Screw type connection technology Spring loaded connection technology 0 1 2 Current setti...

Page 42: ...ith control circuit terminals for installation on the SIRIUS infeed system for 3RA6 With main circuit terminals but without control circuit terminals for attachment to a standard mounting rail and the AS i mounting module 0 2 3 4 Example Options SIRIUS 3RA6 compact starter 3RA6 0 Compact starter Direct starter version 12 Terminal connection type All terminals with screw type connection technology ...

Page 43: ...102000 RS AA 006 43 5 1 2 Scope of supply The equipment of the supplied 3RA61 3RA62 compact starter depends on the version ordered Scope of supply of the 3RA61 3RA62 compact starter System component Article number Figure 3RA61 compact starter direct starter 3RA61 3RA62 compact starter reversing starter 3RA62 ...

Page 44: ...3RA61 compact starter direct starter 3RA62 compact starter reversing starter Setting ranges The compact starter is available with five different current setting ranges and three different control supply voltage ranges For details of the corresponding compact starter article numbers please refer to Article numbers Page 41 Current setting ranges 0 1 to 0 4 A 0 32 to 1 25 A 1 to 4 A 3 to 12 A 8 to 32...

Page 45: ...nals Two 6 pin removable control circuit terminals control supply voltage overload and short circuit malfunction signaling contact and internal auxiliary contacts Slot for an optional external auxiliary switch block 2 NO contacts 2 NC contacts or 1 NC contact 1 NO contact Control is either via the control supply voltage connection at terminals A1 and A2 or via the AS i mounting module For addition...

Page 46: ...button 14 Malfunction mechanical display 15 Control supply voltage connection 16 Warnung Hazardous electrical voltage Electrical power can result in electric shock and burns For this reason switch off the power to the system and the devices before starting to work Display elements and operator controls on the 3RA61 compact starter direct starter No Display element operator control Marking Explanat...

Page 47: ...rip display 1 not white Compact starter is ready READY and Overload trip display 1 white Compact starter not ready tripped TRIPPED Short circuit tripped or malfunction exists 8 Connection point for auxiliary switch block 9 Control circuit terminals 10 Main circuit terminals 11 Main contacts closed LED display ON I Green Main contacts are closed Off Main contacts are open 12 Control supply voltage ...

Page 48: ... on the AS i mounting module please refer to AS i mounting module for 3RA61 3RA62 compact starter Page 206 Direction of rotation interlock The operating mechanisms for the reversing starter s directions of rotation are interlocked This precaution prevents the operating mechanisms for direction of rotation 1 and direction of rotation 2 from being activated simultaneously which would result in a sho...

Page 49: ...splay direction of rotation 1 11b Main contacts closed LED display direction of rotation 2 12 Control supply voltage present LED display 13 Short circuit protection function test button 14 Malfunction mechanical display 15 Control supply voltage connection 16 Warnung Hazardous electrical voltage Electrical power can result in electric shock and burns For this reason switch off the power to the sys...

Page 50: ...Compact starter is out of service and secured against unauthorized closing READY and Overload trip display 1 not white Compact starter is ready READY and Overload trip display 1 white Compact starter not ready tripped TRIPPED Short circuit tripped or malfunction exists 8a Connection point for auxiliary switch block direction of rotation 1 8b Connection point for auxiliary switch block direction of...

Page 51: ...st the short circuit protection function 14 Malfunction mechanical display RLT 0 No display Device is OK White display Malfunctions detected Device must be replaced 15 Control supply voltage connection A1 A2 B2 B1 Please note the polarity when connecting with DC Even if the polarity is reversed the LED Control supply voltage present lights up but the compact starter does not switch on 1 You can fi...

Page 52: ...rip Actuator OFF When the actuator is in the OFF position the main contacts are open and the active areas of the control electronics are disconnected Only the thermal motor model and display elements remain in operation When the actuator is in the OFF position the 3RA61 compact starter direct starter can adopt the following statuses Table 5 1 Actuator display elements OFF 3RA61 compact starter Act...

Page 53: ...act starter is switched off The circuit breaker mechanism is switched off Control supply voltage not present The main contacts are open OFF GREEN OFF OFF Compact starter is switched off The circuit breaker mechanism is switched off Control supply voltage is present The main contacts are open WARNING Machine start up If the A1 A2 LED is illuminated and you switch the actuator of the compact starter...

Page 54: ...Actuator display elements READY 3RA61 compact starter Actuator LEDs Compact starter status A1 A2 ON I READY OFF OFF Compact starter is ready The circuit breaker mechanism is switched on Control supply voltage not present The main contacts are open READY GREEN GREEN Compact starter is switched on The circuit breaker mechanism is switched on Control supply voltage is present The main contacts are cl...

Page 55: ... are open READY GREEN GREEN OFF Compact starter is switched on The circuit breaker mechanism is switched on Control supply voltage is present The main contacts direction of rotation 1 are closed READY GREEN OFF GREEN Compact starter is switched on The circuit breaker mechanism is switched on Control supply voltage is present The main contacts direction of rotation 2 are closed READY GREEN OFF OFF ...

Page 56: ...display Short circuit tripped TRIPPED White display Malfunction e g end of service life reached Note Turning the actuator manually to the TRIPPED position The actuator can also be moved to the TRIPPED position manually In this case it is not possible to say whether a short circuit has occurred or whether the actuator has been moved to the TRIPPED position manually simply by looking at the display ...

Page 57: ... compact starter to guarantee optimal overload protection Current setting Ie setting wheel Set the rated operating current of the load on the Setting current Ie setting wheel Manual auto reset selector switch Use the Manual auto reset selector switch to determine how the compact starter is reset after an overload trip Manual reset M You must reset the compact starter manually using the blue reset ...

Page 58: ...essed the evaluation electronics simulate an overload that causes tripping and switches the Overload signaling contact 95 96 98 Please observe a minimum waiting time of 10 seconds before resetting the compact starter manually using the blue reset button If the manual auto reset selector switch is set to A the compact starter automatically resets after approximately 3 minutes Motor model Depending ...

Page 59: ...t starters with Ie 32 A the tripping current is 448 A In the case of the short time delayed overcurrent release the tripping current is 12 times the set overload current This overcurrent release thus depends on the set overload current and can be modified using this value The short time delayed overcurrent release responds to low short circuit currents The compact starter has a short circuit break...

Page 60: ...ou restart the compact starter after a short circuit trip To reset a short circuit trip turn the actuator to the OFF position Function test To test the short circuit protection function press the TEST I button Short circuit protection test button This can be done when the compact starter is de energized After the short circuit protection test button has been pressed the breaker latching mechanism ...

Page 61: ...l data Page 245 Faults in the control electronics Display concept The Malfunction status is indicated by the following elements Table 5 8 Malfunction display elements direct starter reversing starter Actuator Mech display RLT 0 Compact starter status TRIPPED White display Malfunction e g end of service life reached Eliminating malfunctions WARNING Compact starter malfunction A compact starter malf...

Page 62: ...uator You can disable the actuator to protect it against unauthorized closing by locking it with a padlock shackle diameter 3 5 4 5 mm Before you can do this the actuator must be set to the OFF position and the actuator eye must be pulled out Step Instructions Image 1 Pull out the eye on the actuator 2 Hang the padlock into the eye and close it ...

Page 63: ...ning The infeed system for 3RA6 5 4 1 1 Mounting the compact starter on a DIN rail Requirements A 35 mm standard mounting rail in accordance with IEC EN 60715 must be properly secured at the installation location Please remember to observe the information on minimum distances in Dimension drawings Page 267 Procedure Step Instructions Image 1 Place the back of the device onto the upper edge of the ...

Page 64: ...en the drilled holes please refer to the relevant dimension drawing in Dimension drawings Page 267 4 M4 screws for mounting the direct starter on the level surface 6 M4 screws for mounting the reversing starter on the level surface Please remember to observe the information on minimum distances in Dimension drawings Page 267 Procedure Step Instructions Figure 1 Click the adapters for screw fasteni...

Page 65: ...e same process is used for installing the reversing starter on a level surface as for the direct starter However in this case 2 additional adapters just need to be snapped onto the reversing starter and a single lug is used for surface mounting Figure 5 1 Installing a 3RA62 compact starter reversing starter on a level surface screw fastening ...

Page 66: ...ICE Compact starter and infeed system material damage You can damage the compact starter and the infeed system if you insert the compact starter into the infeed system for 3RA6 while the starter is switched on actuator in the READY position Make sure that the compact starter s actuator is set to the OFF position before you insert the compact starter into the infeed system for 3RA6 Procedure Step I...

Page 67: ...t starter from a DIN rail Requirements The compact starter must be switched off actuator set to OFF position The AS i cables or AS i mounting module must be removed Note Disassemble the compact starter s main circuit terminals and control circuit terminals before removing the compact starter as this makes the process easier Procedure Step Instructions Image 1 Pull the device down until the lower h...

Page 68: ...control current terminals must have been disconnected DANGER Hazardous voltage Will cause death or serious injury Removing the compact starter while the system is live can damage the compact starter and can also result in an electric shock Before starting work disconnect the system and the device from the power supply Procedure Note The compact starter can be removed from the wall with the wiring ...

Page 69: ... the main circuit terminals 5 4 2 3 Removing the compact starter from an infeed system for 3RA6 Requirements Screwdriver with max diameter of 7 5 mm and minimum shaft length of 100 mm for releasing the compact starter The compact starter must be switched off actuator set to OFF position NOTICE Compact starter and infeed system material damage You can damage the compact starter and the infeed syste...

Page 70: ...eed system for 3RA6 features permanent wiring means that there is no need to disconnect the main circuit terminals Step Instructions Image 1 Insert a screwdriver into the opening 2 Tilt the screwdriver to the right and then down see arrow on enclosure lid so that you can push the compact starter forwards by approx 5 mm 3 Move the compact starter forwards to remove it from the screw type infeed or ...

Page 71: ...screwdrivers into the neighboring openings at the same time Step Instructions Image 1 Insert 2 screwdrivers into the opening above the reversing starter 2 Tilt the screwdrivers to the right and then down see arrow on enclosure lid so that you can push the reversing starter forwards by approx 5 mm 3 Move the reversing starter forwards to remove it from the screw type infeed or extension block ...

Page 72: ...ct starter Free wiring on screw type terminals Free wiring on spring loaded terminals Stripping lengths A stripping length of 10 mm applies in respect of the main conductor connections and the control conductor connections The terminals are marked to make it easier to determine the stripping length The correct stripping length can be achieved by lining the conductor up with this marking Figure 5 2...

Page 73: ...tarter with screw type connection technology the test probes are attached to the terminal screws On the compact starter with spring loaded connection technology all terminals are equipped with special test probe openings Openings for test probes on the main circuit terminals the control circuit terminals Figure 5 3 Test probe openings on the 3RA6 compact starter ...

Page 74: ... 12 A 8 to 32 A 12 A 8 to 32 A 6 mm PZ 2 8WA2 803 3 5 x 0 5 mm 2 to 2 5 Nm 18 to 22 lb in 2 x 1 5 to 2 5 mm2 2 x 2 5 to 6 mm2 max 1 x 10 mm2 2 x 2 5 to 6 mm2 max 1 x 10 mm2 2 x 1 5 to 6 mm2 max 1 x 10 mm2 2 x 2 5 to 6 mm2 max 1 x 10 mm2 2 x 1 5 to 6 mm2 2 x 2 5 to 6 mm2 2 x 1 5 to 2 5 mm2 2 x 2 5 to 6 mm2 2 x 2 5 to 6 mm2 2 x 1 5 to 6 mm2 2 x 2 5 to 6 mm2 AWG 2 x 16 to 14 2 x 14 to 10 1 x 8 2 x 14...

Page 75: ...5 10 Conductor cross sections of control circuit terminals 6 mm PZ 2 0 5 x 3 0 mm DIN ISO 2380 1A 0 8 to 1 2 Nm 7 to 10 3 lb in 1 x 0 5 to 4 mm2 2 x 0 5 to 2 5 mm2 2 x 0 25 to 1 5 mm2 2 x 0 25 1 5 mm2 1 x 0 5 to 2 5 mm2 2 x 0 5 to 1 5 mm2 2 x 0 25 to 1 5 mm2 AWG 2 x 20 to 14 2 x 24 to 16 Note A cross section 2 x 1 5 mm2 with end sleeve to DIN 46228 4 is not possible plastic collar ...

Page 76: ...efore starting work disconnect the system and the device from the power supply Requirements for screw terminals The connection cables must have been bared correctly Pozidriv 2 6 mm Procedure for screw terminals Step Instructions Image 1 Insert the relevant cable as far as it will go into the screw terminal opening and hold it in place 2 Tighten the relevant screw Pull on the cable to ensure it is ...

Page 77: ...h 3 0 x 0 5 mm blade DIN ISO 2380 1A Procedure for spring loaded terminal block Step Instructions Image 1 To open the clamping springs of the spring loaded terminal insert the flat head screwdriver into the square opening as far as it will go Please observe a 10 horizontal angular deviation of the screwdriver to the oval opening 2 Insert the cable as far as it will go into the oval opening and hol...

Page 78: ...assignments for 3RA61 compact starter direct starter Terminal Description Figure 1L1 3L2 5L3 Main contacts line side A1 A2 Control supply voltage connection 24 V 42 70 V or 110 240 V Unlabeled Unassigned Ui max 300 V 95 96 98 Overload signaling contact CO contact 77 78 Fault signaling contact NO contact The signaling contact is closed when the actuator is in the READY position The signaling contac...

Page 79: ...is a short circuit or the end of the service life has been reached 13 14 Auxiliary NO contact for querying the position of the main contacts direction of rotation 1 43 44 Auxiliary NO contact for querying the position of the main contacts direction of rotation 2 2T1 4T2 6T3 Main contacts on the outgoing side 1 Note Please note the polarity when connecting the control supply voltage with DC Even if...

Page 80: ...3RA61 or an external auxiliary switch block with at least one NC contact 3RA6912 1A 3RA6913 1A and 3RA6912 2A 3RA6913 2A for device variants 3RA62 3RA64 and 3RA65 Positively driven If the compact starter is designed to act as a direct starter for parallel wiring 3RA61 there is positively driven operation in the basic device between auxiliary circuits 21 22 normally closed and 13 14 normally open I...

Page 81: ...irements The compact starter must be switched off actuator set to OFF position DANGER Hazardous voltage Will cause death or serious injury Before starting work disconnect the system and the device from the power supply Procedure for screw terminals Step Instructions Image 1 Undo the screw of the screw terminal 2 Remove the cable from the unscrewed screw terminal ...

Page 82: ...rocedure for spring loaded terminals Step Instructions Image 1 Insert the flat head screwdriver into the square opening of the spring loaded terminal as far as it will go Please observe a 10 horizontal angular deviation of the screwdriver to the oval opening 2 Remove the cable from the oval opening 3 Remove the screwdriver ...

Page 83: ...e CLASS overload trip class indicates the tripping time tA of the compact starter from cold at 7 2 times the current setting Ie As the compact starter has the functionality of a solid state overload relay the trip class corresponds to the narrow tolerance band E IEC EN 60947 6 2 CLASS 10E 5 s tA 10 s CLASS 20E 10 s tA 20 s for heavy starting You can use a slide switch to set the trip class to CLAS...

Page 84: ...n overload trip on the RESET M A manual automatic selector switch Manual reset Following overload trip set the 3RA61 3RA62 compact starter manually using the blue reset button Auto reset Following an overload trip the 3RA61 3RA62 compact starter is reset automatically after 3 minutes However a manual reset can still be performed if you have selected this setting Figure 5 6 Setting RESET M A on the...

Page 85: ...livery condition OFF Open 13 14 Open 95 96 Closed 95 98 Open 77 78 Open 21 22 Closed Control supply voltage present with actuator set to OFF OFF Open 13 14 Open 95 96 Closed 95 98 Open 77 78 Open 21 22 Closed Ready READY Open 13 14 Open 95 96 Closed 95 98 Open 77 78 Closed 21 22 Closed Switched on READY Closed 13 14 Closed 95 96 Closed 95 98 Open 77 78 Closed 21 22 Open Overload protection functio...

Page 86: ...l supply voltage present with actuator set to OFF OFF Open Open 13 14 Open 95 96 Closed 95 98 Open 77 78 Open 43 44 Open Ready READY Open Open 13 14 Open 95 96 Closed 95 98 Open 77 78 Closed 43 44 Open Switched on direction of rotation 1 READY Closed Open 13 14 Closed 95 96 Closed 95 98 Open 77 78 Closed 43 44 Open Switched on direction of rotation 2 READY Open Closed 13 14 Open 95 96 Closed 95 98...

Page 87: ...ply voltage present with actuator set to OFF OFF Ready READY Switched on READY Switched on following malfunction READY Overload protection function Overload tripped READY OR 1 Short circuit protection function Short circuit tripped TRIPPED OR 1 Malfunction e g end of service life reached Malfunction tripped TRIPPED OR 1 Ready following malfunction READY Switched on following malfunction READY 1 De...

Page 88: ... set to OFF OFF Ready READY Switched on direction of rotation 1 READY Switched on direction of rotation 2 READY Switched on following malfunction READY OR OR Overload protection function Overload tripped READY OR 1 Short circuit protection function Short circuit tripped TRIPPED OR 1 Malfunction e g end of service life reached Malfunction tripped TRIPPED OR 1 Ready following malfunction READY Switc...

Page 89: ...arter options Variable Options SIRIUS 3RA6 compact starter Character string Compact starter 3RA64 compact starter with IO Link direct starter 3RA65 compact starter with IO Link reversing starter 40 50 Terminal connection type Screw type connection technology Spring loaded connection technology 1 2 Current setting range 0 1 to 0 4 A 0 32 to 1 25 A 1 to 4 A 3 to 12 A 8 to 32 A A B C D E Terminal con...

Page 90: ...SIRIUS 3RA64 3RA65 compact starter 3RA6 0 B4 Compact starter Direct starter version 40 Terminal connection type All terminals with screw type connection technology 1 Current setting range 1 to 4 A C Terminal configuration With main circuit terminals and control circuit terminals for attachment to a standard mounting rail 2 Article number 3RA6 40 0 1 C B4 2 ...

Page 91: ...3RA64 3RA65 compact starter System component Article number Figure 3RA64 compact starter with IO Link direct starter incl connecting cable 14 core length 8 mm 3RA64 3RA65 compact starter with IO Link reversing starter incl connecting cable 14 core length 8 mm 3RA65 Further accessories for the 3RA64 3RA65 compact starter Connecting cable Chapter Connecting cable for IO Link Page 231 Operator panel ...

Page 92: ...communicates via IO Link Setting ranges The compact starter with IO Link is available for five current setting ranges and in one control voltage Current setting ranges 0 1 to 0 4 A 0 32 to 1 25 A 1 to 4 A 3 to 12 A 8 to 32 A Control voltage 24 VDC 6 2 2 3RA64 compact starter with IO Link direct starter Features The 3RA64 compact starter direct starter with IO Link is made up of the following compo...

Page 93: ...isplay 13 Short circuit protection function test button 14 Malfunction mechanical display 15 Warning Hazardous electrical voltage Electrical power can result in electric shock and burns For this reason switch off the power to the system and the devices before starting to work 16 Interface for connecting cable input 17 Interface for connecting cable output Display elements and operator controls of ...

Page 94: ... 2 10 Device status LED display DEVICE Read the device status of the compact starter Device OK1 Overload process mapping error general warning etc 1 PRESET configuration not equal to ACTUAL configuration 4 11 Main contacts closed LED display STATE ON I The LED indicates whether the main contacts are open or closed 1 12 Group error LED display SF The LED indicates whether a group error is present 1...

Page 95: ...ry switch blocks 2 NO contacts 2 NC contacts or 1 NO contact 1 NC contact Control takes place via IO Link Direction of rotation interlock The operating mechanisms for the reversing starter s directions of rotation are interlocked This precaution prevents the operating mechanisms for direction of rotation 1 and direction of rotation 2 from being activated simultaneously which would result in a shor...

Page 96: ...ircuit protection function test button 14 Malfunction mechanical display 15 Direction of rotation 1 triggered LED display 16 Direction of rotation 2 triggered LED display 17 Warning Hazardous electrical voltage Electrical power can result in electric shock and burns For this reason switch off the power to the system and the devices before starting to work 18 Interface for connecting cable input 19...

Page 97: ...going side 2 10 Device status display DEVICE Read the device status of the compact starter Device OK1 Overload process mapping error general warning etc 1 PRESET configuration not equal to ACTUAL configuration 4 11 Main contacts closed display STATE ON I The LED indicates whether the main contacts are open or closed 1 12 Group error display SF The LED indicates whether a group error is present 1 1...

Page 98: ...s IO Link Devices in conjunction with a SIMATIC and WinCC flexible 2008 The faceplates can be transferred from the demo project to your own WinCC flexible 2008 project Faceplates are available for the process data and the diagnostics data You can download the project from the Internet http support automation siemens com WW view en 38006560 free of charge Example Process image for the SIRIUS compac...

Page 99: ...ated IO Link IODD file IO Device Description is installed in S7 PCT You can download the IODD files for the SIRIUS devices from the Internet http support automation siemens com WW view de 29801139 133100 Optional The GSD files are installed in HW Config You can download the GSD files for the ET200S from the Internet http www siemens de comdec Optional Install the function block FB IOL_CALL for bac...

Page 100: ...ing the IO Link master in HW Config with GSD 1 Start the SIMATIC Manager and configure the project as described in the STEP 7 online help 2 In the hardware catalog of HW Config select the IO Link master e g in the ET 200S or ET 200eco distributed IO system 3 Drag and drop the IO Link master from the hardware catalog to the configuration table 4 Parameterize the IO Link master Configuring the IO de...

Page 101: ...ou can download it from the Internet http support automation siemens com WW view en 33102519 133100 The associated IO Link IODD file IO Link Device Description is installed in S7 PCT You can download the IODD files for the SIRIUS Devices on the Internet http support automation siemens com WW view en 29801139 133100 6 3 3 2 Configuring without STEP 7 Configuring the IO Link Device with the Port Con...

Page 102: ...PCT you transfer the parameters belonging to the replaced Device to the new Device 6 3 4 2 Module replacement without PG PC Procedure On completion of commissioning a PG PC with the project is no longer available For backing up and restoring the parameter data and configuration data from or to a module the function block FB IOL_Call is available for the SIMATIC controllers of the S7 300 and S7 400...

Page 103: ... Requirements Install the demo project IOL CALL You can download the IOL CALL and the description from the Internet http support automation siemens com WW view en 33102519 133100 Copy the IO Link Call function block FB1 including data block DB10 to a STEP 7 project Use the IO Link Call function block FB1 as described in the demo project ...

Page 104: ...in the compact starter of a starter group connected to the IO Link master via the removable terminal WARNING Danger of uncontrolled motor start up The preset configuration of a compact starter group is saved by the compact starter connected to the IO Link master via the removable terminal When this compact starter is replaced you must ensure that the preset configuration is saved in the new compac...

Page 105: ...ers are configured in the compact starter as delivered from the factory If fewer starters are required this must be configured Please not that the Starter available parameter affects the PRESET ACTUAL comparison If you parameterize 3 or fewer starters in a starter group the PRESET ACTUAL comparison automatically becomes active Practical implementation Use the following connecting cable to bridge g...

Page 106: ...RA6 compact starter 106 System Manual 09 2014 NEB560060102000 RS AA 006 View Empty location starter not available Connecting cable 14 core length 200 mm for compact starter IO Link Auxiliary voltage VAux Figure 6 2 Configuration with Starter available parameter nein ...

Page 107: ...arters Table 6 2 Type of starter parameter Value Type of starter Default setting 1 Any starter type Any starter type 10 3RA64 11 3RA64 0 1 to 0 4 A 12 3RA64 0 32 to 1 25 A 13 3RA64 1 to 4 A 14 3RA64 3 to 12 A 15 3RA64 8 to 32 A 20 3RA65 21 3RA65 0 1 to 0 4 A 22 3RA65 0 32 to 1 25 A 23 3RA65 1 to 4 A 24 3RA65 3 to 12 A 25 3RA65 8 to 32 A If the current setting range of the compact starter is not im...

Page 108: ...he Operation at Preset Actual Configuration parameter Table 6 3 Parameter Operation at Preset Actual Configuration Value Description Default setting 0 Operation at Preset Actual Configuration disable disable 1 Operation at Preset Actual Configuration enable If you parameterize 3 or fewer starters in a starter group the Operation at Preset Actual Configuration parameter is automatically set to the ...

Page 109: ...alue Description Default setting 0 Operator panel available No 1 Operator panel available Yes Yes The Operator panel available parameter can only be modified via IO Link It cannot be adjusted at the device 6 4 4 2 Parameter Operation at Preset Actual Configuration The Operation at Preset Actual Configuration parameter sets the severity level of the test for the Operator panel available parameter T...

Page 110: ...Practical implementation Operator panel available Operator panel not available Operator panel is disconnected during operation Operator panel available Yes and Operation at Preset Actual Configuration disable Operation of the compact starter possible Operation of the compact starters not possible The compact starter shuts down Further operation of the device is not possible The parameter Operation...

Page 111: ...lts and group warnings via Group diagnostics data set index 90 Page 297 Table 6 7 Read process data Status information of the compact starter Starter DI 2 bytes Meaning 1 DI0 0 1 Ready automatic DI0 1 1 Motor ON DI0 2 1 Group fault DI0 3 1 Group warning 2 DI0 4 1 Ready automatic DI0 5 1 Motor ON DI0 6 1 Group fault DI0 7 1 Group warning 3 DI1 0 1 Ready automatic DI1 1 1 Motor ON DI1 2 1 Group faul...

Page 112: ...on 2 1 DO0 2 1 Reserved DO0 3 1 Trip reset 2 2 DO0 4 1 Motor direction of rotation 1 DO0 5 1 Motor direction of rotation 2 1 DO0 6 1 Reserved DO0 7 1 Trip reset 2 3 DO1 0 1 Motor direction of rotation 1 DO1 1 1 Motor direction of rotation 2 1 DO1 2 1 Reserved DO1 3 1 Trip reset 2 4 DO1 4 1 Motor direction of rotation 1 DO1 5 1 Motor direction of rotation 2 1 DO1 6 1 Reserved DO1 7 1 Trip reset 2 1...

Page 113: ... the OFF position the main contacts are open and the active areas of the control electronics are disconnected Only the thermal motor model the communication and the display elements remain in operation Actuator READY The circuit breaker mechanism breaker latching mechanism in the compact starter is switched on and the compact starter is ready WARNING Machine start up If the DO 0 0 or the DO 0 1 LE...

Page 114: ...hort circuit tripped TRIPPED White display Malfunction e g end of service life reached Note Turning the actuator manually to the TRIPPED position The actuator can also be moved to the TRIPPED position manually In this case it is not possible to say whether a short circuit has occurred or whether the actuator has been moved to the TRIPPED position manually simply by looking at the display elements ...

Page 115: ... rated operating current of the load on the Setting current Ie setting wheel Manual auto reset selector switch Use the Manual auto reset selector switch to determine how the compact starter is reset after an overload trip Manual reset M You must reset the compact starter manually by sending the control command Trip Reset via IO Link value change from 0 to 1 or from 1 to 0 pressing the Reset button...

Page 116: ...cs continuously calculate the thermal load of the motor on the basis of a model The motor model charges when the compact starter is switched on The motor model discharges after switching off The motor model is fully discharged after approximately 3 minutes If you carry out a manual reset within 3 minutes although the motor model has not yet sufficiently discharged another overload trip can occur w...

Page 117: ...ata sets for the 3RA64 3RA65 compact starter with IO Link Page 293 6 6 4 Shutdown on malfunction Malfunction The function Shutdown on malfunction on the 3RA64 3RA65 compact starter with IO Link functions in the same way as on the 3RA61 3RA62 compact starter For additional information please refer to Shutdown on malfunction Page 61 Messages via IO Link You can find information on the data sets in D...

Page 118: ...ndition OFF Off Off Off Off Off Off VAux 0 X Off Off Off X Off Off Control priority Control priority via IO Link automatic mode READY Green X Off Off X X Control priority via IO Link Group fault occurred X Green Off Red Off Off Off Control priority via operator panel manual mode READY Flashing yellow X Off Off X X Control priority via operator panel Group fault occurred during manual operation X F...

Page 119: ... Overload tripping Overload tripped 3RA64 READY Flashing yellow Off Red X X X Overload tripped direction of rotation 1 READY Yellow Off Red Off Green Off Overload tripped direction of rotation 2 READY Yellow Off Red Off Off Green Limit function Limit switch tripped 3RA64 Ready Direction 1 READY Green Yellow Off Red Off X X Limit switch 1 tripped and direction of rotation 1 triggered READY Yellow O...

Page 120: ...tuator DEVICE STATE ON 1 SF RLT 0 1 DO0 0 2 DO0 1 Malfunction First trip on malfunction TRIPPED Red Off Red White Off Off Continuous display tripped on malfunction2 X X X X White X X X not relevant 1 Check the connection between the connecting terminals ground of the IO Link Master A3 A4 A7 and A8 and the connecting terminals ground of the power module A1 A4 A7 and A8 2 After setting the actuator ...

Page 121: ...11 10001 No encoder or load voltage No contact block supply voltage X 0x18 11000 Actuator disconnection Overload tripped X 0x10 10000 Parameterization error Target configuration not equal to actual configuration X 0x1A 11010 External error Input shutdown Limit direction of rotation 1 or direction of rotation 2 X 0x13 10011 Communication fault Configuration change rejected PIQ not equal to 0 X Manu...

Page 122: ...e 3RA64 3RA65 compact starter with IO Link in the same way as the 3RA61 3RA62 compact starter You can find information on installing in Installing removal Page 63 Note Transfer parameterization If you replace the 3RA64 3RA65 compact starter with IO Link with a new compact starter you must transfer the parameter data and configuration data to the new compact starter You can find information on repl...

Page 123: ...pact starter direct with the IO Link master You connect the 3 other compact starters in series with each other A 14 core connecting cable 8 mm is available for this purpose The representation below shows how the compact starters are connected to each other Connecting cable 14 core 8 mm Figure 6 3 Connecting 3RA64 3RA65 compact starters with IO Link You can find more information on connecting the o...

Page 124: ...act starter 124 System Manual 09 2014 NEB560060102000 RS AA 006 Plugging in the connecting cables Step Instructions Image 1 Open the cover for the interface for the connecting cable 2 Plug the connecting cable into the interface until you hear it engage 3 Close the interface cover ...

Page 125: ...the 3RA64 3RA65 compact starter with IO Link in the same way as the 3RA61 3RA62 compact starter You can find information on removal in Removing the 3RA61 3RA62 compact starter Page 67 Disconnecting the compact starters Table 6 12 Removing the connecting cable Step Instructions Image 1 Open the cover for the interface for the connecting cable 2 Remove the connecting cable from the interface 3 Close...

Page 126: ...d terminals Stripping lengths openings for test probes conductor cross sections The same information applies for the 3RA64 3RA65 compact starter with IO Link as for the 3RA61 3RA62 compact starter You can find information on this in Connection via terminals Page 72 6 9 2 Connecting terminal blocks Connecting the screw type terminals and the spring loaded terminals Connect the terminal blocks on th...

Page 127: ...act starter direct starter with IO Link with screw type or spring loaded terminals Terminals Description Image 1L1 3L2 5L3 Main contacts line side L Supply voltage for IO Link C Q Communication signal DI DO L Ground IO Link A2 Auxiliary voltage A1 Y1 Auxiliary voltage limit switch Y2 Limit switch 2T1 4T2 6T3 Main contacts on the outgoing side Conductor bridge pre mounted at factory Note Note the c...

Page 128: ...Image 1L1 3L2 5L3 Main contacts line side L Supply voltage for IO Link C Q Communication signal DI DO L Ground IO Link A2 Auxiliary voltage A1 Y1 Auxiliary voltage limit switch direction of rotation 1 Y2 Auxiliary voltage direction of rotation 1 Y3 Limit switch direction of rotation 2 Y4 Auxiliary voltage direction of rotation 2 2T1 4T2 6T3 Main contacts on the outgoing side Conductor bridge pre m...

Page 129: ... Direction of rotation 1 is shut down via terminals Y1 Y2 and direction of rotation 2 is shut down via terminals Y3 Y4 reversing starter only When the limit switch is open the opposite direction of rotation can be triggered Note Maximum conductor length The conductor length from the compact starter Y1 Y2 Y3 Y4 to the limit switch must not exceed 30 m With longer distances a suitable coupling modul...

Page 130: ...0060102000 RS AA 006 Note When delivered terminals Y1 Y2 and Y3 Y4 are bridged as standard by a conductor For this reason remove this conductor bridge before connecting a limit switch You can find more information on connecting the screw type terminals and spring loaded terminals in Connection via terminals Page 72 ...

Page 131: ... STOP function The auxiliary voltage VAux is supplied in the first compact starter of a group via terminals A2 A1 The other compact starters are supplied with auxiliary voltage via the 14 core connecting cable If the auxiliary voltage is interrupted all compact starters combined into a group using the 14 core connecting cable are shut down So that not all compact starters of a group are switched o...

Page 132: ...ups shutdown can be carried out separately for direct starters and reversing starters Group 1 2 direct starters Group 2 2 reversing starters Connecting cable 14 core length 8 mm for compact starter 3RA6931 0A Connecting cable 10 core with 14 core connection length 8 mm for compact starter 3RA6932 0A IO Link Auxiliary voltage VAux Switch for EMERGENCY STOP Figure 6 5 Connecting the EMERGENCY STOP f...

Page 133: ...ASS 10E 20E The CLASS overload trip class indicates the tripping time tA of the compact starter from cold at 7 2 times the current setting Ie As the compact starter has the functionality of a solid state overload relay the trip class corresponds to the narrow tolerance band E IEC EN 60947 6 2 CLASS 10E 5 s tA 10 s CLASS 20E 10 s tA 20 s for heavy starting You can use a slide switch to set the trip...

Page 134: ...g SIRIUS 3RA6 compact starter 134 System Manual 09 2014 NEB560060102000 RS AA 006 Current setting Ie Set the rated operating current of the motor to be protected on the setting scale Figure 6 7 Setting the current setting Ie on the compact starter with IO Link ...

Page 135: ...nually by sending the control command Remote reset via IO Link pressing the Reset button on the operator panel pressing the blue Reset button Auto reset Following an overload trip the 3RA64 3RA65 compact starter with IO Link is reset automatically after 3 minutes However a manual reset as described above can still be performed if you have selected this setting Figure 6 8 Setting RESET M A on the c...

Page 136: ...3RA64 3RA65 compact starter with IO Link 6 10 Commissioning SIRIUS 3RA6 compact starter 136 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 137: ... spring loaded connection and 1 x screw type connection 3RA6920 1A 3RA6920 2A 3RA6920 3A 3RA61 3RA62 3RA64 3RA65 Terminal for self protected combination motor controller Type E to UL 508 3RV2928 1H 3RA61 3RA62 3RA64 3RA65 Auxiliary switch block for compact starter Screw type connection technology 2 NO contacts 2 NC contacts 1 NO contact 1 NC contact Spring loaded connection technology 2 NO contact...

Page 138: ...A6970 3F 3RA61 3RA62 AS Interface addressing unit V3 0 3RK1904 2AB02 3RA6970 3 IO Link System component Article number Valid for Connecting cable 14 core 8 mm long for compact starter pack of 5 3RA6931 0A 3RA64 3RA65 Connecting cable 10 core with 14 core connection 8 mm long for compact starter pack of 5 3RA6932 0A 3RA64 3RA65 Connecting cable 14 core length 200 mm for compact starter 3RA6933 0C 3...

Page 139: ...tgoing terminals with Screw type connection technology Spring loaded connection technology Incl PE bar 3RA6823 0AB 3RA6823 0AC 3RA61 3RA62 3RA64 3RA65 Left or right infeed 25 35 mm with spring loaded connection technology 3RA6830 5AC PE infeed 25 35 mm with Screw type connection technology Spring loaded connection technology 3RA6860 6AB 3RA6860 5AC PE tap 6 10 mm with Screw type connection technol...

Page 140: ...cap for terminal lugs 3RV1915 6AB 3 phase infeed terminal connection from the top with screw type connection technology 3RV1925 5AB 3RA61 3RA62 3RA64 3RA65 3 phase infeed terminal for installing Type E starters UL 508 with screw type connection technology 3RV2925 5EB 3RA61 3RA62 3RA64 3RA65 8US busbar adapter System component Article number Valid for Busbar adapter for 60 mm system 8US1211 1NS10 3...

Page 141: ... Article number Figure Adapter for screw fastening the compact starter you will need 2 sets for the reversing starter 3RA6940 0A 7 2 2 Installing removal Installing the adapter for screw fastening The adapters for screw fastening are required for installing the 3RA61 3RA62 3RA64 3RA65 compact starter on a level surface screw fastening For information please refer to Installing the compact starter ...

Page 142: ... Main circuit terminals pack of 2 Screw type connection technology 3RA6920 1A Spring loaded connection technology 3RA6920 2A Combined connections 1 x spring loaded connection and 1 x screw type connection 3RA6920 3A 7 3 2 Installing removal Requirements DANGER Hazardous voltage Will cause death or serious injury Before starting work disconnect the system and the device from the power supply The ma...

Page 143: ...hing mechanism on the main circuit terminal 2 Pull the main circuit terminal back so that it comes off the compact starter then lift it away from the device s mechanically coded guiderail Instaling main circuit terminals Step Instructions Image 1 Insert the removable main circuit terminal into the device s mechanically coded guiderail from the back Then push the main circuit terminal forwards unti...

Page 144: ...RA6920 1B 3RA6920 2B 3RA62 Screw type connection technology Spring loaded connection technology 3RA6920 1C 3RA6920 2C You will find the pin assignments in Connecting the compact starter without optional AS i mounting module Page 78 7 4 2 Installing removal Installing the control circuit terminals on the compact starter The mechanical coding on the control circuit terminals prevents mix ups The ter...

Page 145: ...ents DANGER Hazardous voltage Will cause death or serious injury Before starting work disconnect the system and the device from the power supply The compact starter must be switched off actuator set to OFF position Installing the control circuit terminals on the compact starter Step Instructions Image 1 Insert the removable terminal block into the device s mechanically coded guiderail from the bot...

Page 146: ...4 NEB560060102000 RS AA 006 Removing control circuit terminals from the compact starter Step Instructions Image 1 Push the terminal block s release clip down 2 Pull the terminal block out to the front 3 Move the terminal block down and out from the compact starter s mechanically coded guiderail ...

Page 147: ...the hardware Features The control kit is a tool for checking the wiring of the main and auxiliary circuits as well as the motor direction The control kit is installed on the compact starter and bypasses the electromechanical operating mechanism so that electrical control can be simulated for the compact starter Then the main contacts can be closed using the actuator and the motor will start up Con...

Page 148: ...s overload protection function is deactivated The downstream cable system and the motor can be destroyed thermally Only the short circuit protection function is active Only use the control kit briefly for testing purposes e g checking the direction of rotation or the auxiliary switch wiring Long term operation using the control kit is not permissible Requirements The compact starter must be switch...

Page 149: ...akes contact with the compact starter Then pull the control kit forwards and away from the compact starter until it locks into position 2c 3 Checking the main and auxiliary circuit wiring Use the actuator to switch the compact starter on READY or off OFF and check the main and auxiliary circuit wiring 4 Turn the actuator to the OFF position 5 Release the latch mechanism 5a Push the control kit bac...

Page 150: ...s 1 NO contact 1 NC contact 3RA6911 1A 3RA6912 1A 3RA6913 1A 3RA6911 2A 3RA6912 2A 3RA6913 2A 7 6 2 Description of the hardware An auxiliary switch block can be mounted on the 3RA61 3RA64 compact starter direct starter Two auxiliary switch blocks can be mounted on the 3RA62 3RA65 compact starter reversing starter The contacts of the auxiliary switch open and close along with the main contacts The ...

Page 151: ...ompact starter must be switched off actuator set to OFF position Note You cannot use the control kit if an external auxiliary switch block is installed on the compact starter Installing the auxiliary switch block Step Instructions Image 1 Insert the auxiliary switch block into the location holes on the compact starter 2 Push the auxiliary switch block up until it engages ...

Page 152: ...14 NEB560060102000 RS AA 006 Removing the auxiliary switch block Step Instructions Image 1 Release the locking latch on the lower side of the auxiliary switch block 2 Push the auxiliary switch block downwards 3 Remove the auxiliary switch block from the compact starter by pulling it forwards and off ...

Page 153: ...oaded connection technology For additional information on the connection systems please refer to Connecting terminal blocks Page 76 Terminal designation The designations of the terminals on the external auxiliary switch block are made up of the labeling on the compact starter and on the external auxiliary switch block Compact starter External auxiliary switch block Figure 7 2 Terminal designations...

Page 154: ...S 3RA6 compact starter 154 System Manual 09 2014 NEB560060102000 RS AA 006 Pin assignment Table 7 1 Pin assignments on the auxiliary switch block for compact starter Auxiliary switch block View Meaning 2 NC contacts 1 NC contact 1 NO contact 2 NO contacts ...

Page 155: ...nductor cross section of the terminals on the auxiliary switch block for compact starter 3RA691 1A 3RA691 2A 6 mm PZ 2 8WA2 807 2 5 x 0 4 mm 0 8 1 2 Nm 7 to 10 3 lb in 2 x 0 5 to 1 5 mm2 2 x 0 75 to 2 5 mm2 max 2 x 1 to 4 mm2 2 x 0 25 to 2 5 mm2 2 x 0 25 to 2 5 mm2 2 x 0 5 to 1 5 mm2 2 x 0 75 to 2 5 mm2 2 x 0 25 to 1 5 mm2 AWG 2 x 20 to 16 2 x 18 to 14 2 x 24 to 14 ...

Page 156: ...le number Figure Left infeed 50 70 mm screw terminal with three slots outgoing terminals with Screw type connection technology Spring loaded connection technology Incl PE bar for installing Type E starters in accordance with UL 508 3RA6813 8AB 3RA6813 8AC Left infeed 25 35 mm screw terminal with three slots outgoing terminals with Screw type connection technology Spring loaded connection technolog...

Page 157: ...nology Spring loaded connection technology Incl PE bar 3RA6822 0AB 3RA6822 0AC Extension module with three slots outgoing terminals with Screw type connection technology Spring loaded connection technology Incl PE bar 3RA6823 0AB 3RA6823 0AC Left or right infeed 25 35 mm with spring loaded connection technology 3RA6830 5AC PE infeed 25 35 mm with Screw type connection technology Spring loaded conn...

Page 158: ...m adapter for infeed system for 3RA6 for mounting 3RV1 2 and 3RV2 2 circuit breakers motor starter protectors of size S0 on the infeed system for 3RA6 incl required interphase barriers 3RA6890 0BA Extension connector for 3RV19 3RV29 connects the SIRIUS infeed system for 3RA6 with the 3RV19 3RV29 infeed system 3RA6890 1AA Extension connector for reordering an original part that has been lost 3RA689...

Page 159: ...w terminal with three slots outgoing terminal with screw type or spring loaded connection technology incl PE bar 3RA6813 8AB 3RA6813 8AC Screw type infeed 50 70 mm2 Left infeed 25 35 mm2 screw terminal with three slots outgoing terminal with screw type or spring loaded connection technology incl PE bar 3RA6812 8AB 3RA6812 8AC Screw type infeed 25 35 mm2 Left or right infeed 25 35 mm2 with spring l...

Page 160: ... system for 3RA6 SIRIUS 3RA6 compact starter 160 System Manual 09 2014 NEB560060102000 RS AA 006 Screw type infeed 25 35 mm2 Screw type infeed 50 70 mm2 Spring loaded infeed Extension block Figure 7 3 Infeed system for 3RA6 ...

Page 161: ...US 3RV19 and 3RV29 infeed system using the extension connector for 3RV19 and 3RV29 3RA6890 1AA SIRIUS 3RV1 2 and 3RV2 2 circuit breakers motor starter protectors of size S0 can be installed on the infeed system for 3RA6 using the 45 mm adapter for the infeed system for 3RA6 3RA6890 0BA For additional information on combining the equipment with other sizes please refer to Infeed system for 3RA6 Pag...

Page 162: ...accordance with IEC EN 60715 must be properly secured at the installation location Mounting the screw type infeed on the standard mounting rail The procedure for installing the 25 35 mm and 50 70 mm screw type infeeds is the same in both cases Step Instructions Image 1 Place the back of the screw type infeed onto the upper edge of the standard mounting rail 2 Press the lower half of the screw type...

Page 163: ...ed infeed Figure 7 4 Installation scenarios involving the spring loaded infeed NOTICE Damage to the extension connector The maximum rated current for extension connectors is 63 A If the rated current is exceeded the extension connector will be damaged beyond repair Make sure that the extension connector is never subjected to a current higher than 63 A DANGER Hazardous voltage Will cause death or s...

Page 164: ...ht or left end cover from the spring loaded infeed 4 Push together the extension module and spring loaded infeed 5 Establish a mechanical connection between the spring loaded infeed and extension module by pressing the 2 link wedges on the spring loaded infeed down and into the extension module 6 Use an extension connector to establish an electrical connection between the extension module and spri...

Page 165: ...oaded infeed has been installed NOTICE Damage to the extension connector The maximum rated current for extension connectors is 63 A If the rated current is exceeded the extension connector will be damaged beyond repair Make sure that the extension connector is never subjected to a current higher than 63 A DANGER Hazardous voltage Will cause death or serious injury If extension connectors or end co...

Page 166: ...gether the extension module and the module that has already been installed 4 Use the 3 link wedges to establish a mechanical connection between the 2 modules 5 Use an extension connector to establish an electrical connection between the 2 modules 6 Attach the end cover to the additional extension module Note If the infeed system is being mounted on a vertical mounting rail a suitable stopper must ...

Page 167: ...ers 2 slot extension module Two M4 x16 screws incl washers PE infeed One M4 x 16 screw incl washer Procedure Not only can the infeed system for 3RA6 be attached to a standard mounting rail but it can also be installed on a level surface using screws Note Slots make the screw type infeeds and extension modules easier to install You can mount and install the screw type infeeds and extension modules ...

Page 168: ...eeds and extension modules The PE tap is inserted into the relevant slots from the bottom The modules offer the following slot options Screw type infeed 25 35 mm2 screw type infeed 50 70 mm2 3 slot extension module 4 slots 2 slot extension module 2 slots The figure below provides an overview of the mounting options available for the PE infeed and PE tap PE infeed 25 35 mm2 with screw type or sprin...

Page 169: ...sor 5 Working from the bottom push the PE tap into the relevant slot on the infeed or extension module until you hear it engage DANGER Hazardous voltage Will cause death or serious injury Unless the extension modules are connected using a PE extension connector the infeed system will NOT be grounded If you are using the PE infeed and PE tap and decide to expand the infeed system for 3RA6 by adding...

Page 170: ...nsion module 2 Mount the terminal block on the extension module 3 Lock the terminal block Connecting the SIRIUS infeed system for 3RA6 and SIRIUS 3RV19 3RV29 infeed system The 3RV19 3RV29 infeed system can be mounted on the right hand side of the infeed system for 3RA6 using the extension connector for 3RV19 3RV29 3RA6890 1AA Step Instructions Image 1 Remove the end cover from the infeed system fo...

Page 171: ... circuit breaker to the adapter cables 4 Working from the front mount the adapter on the screw type infeed extension module and push the adapter backwards until you hear it engage WARNING Hazardous voltage Will cause death or serious injury If a circuit breaker that is not permitted is mounted on the 45 mm adapter for the infeed system for 3RA6 this may result in damage to the circuit breaker and ...

Page 172: ...AC Terminal cover 3RA6880 3AB for screw type infeeds 50 70 mm2 3RA6813 8AB 3RA6813 8AC The terminal covers are designed for IP20 degree of protection and can be used on two types of infeed terminals of screw type infeeds 25 35 mm2 and 50 70 mm2 The cables of occupied terminals are also covered Approximately 14 mm coverage with terminal cover 3RA6880 2AB Approximately 18 mm coverage with terminal c...

Page 173: ... of terminal cover 3RA6880 2AB for screw type infeeds 25 35 mm2 The following representations show the mounting options for the terminal cover for screw type infeeds 25 35 mm2 Figure 7 6 Top mounting of terminal cover for screw type infeeds 25 35 mm2 Figure 7 7 Bottom mounting of terminal cover for screw type infeeds 25 35 mm2 ...

Page 174: ... of terminal cover 3RA6880 3AB for screw type infeeds 50 70 mm2 The following representations show the mounting options for the terminal cover for screw type infeeds 50 70 mm2 Figure 7 8 Top mounting of terminal cover for screw type infeeds 50 70 mm2 Figure 7 9 Bottom mounting of terminal cover for screw type infeeds 50 70 mm2 ...

Page 175: ...ion on this topic please refer to Removing the compact starter from an infeed system for 3RA6 Page 69 Flat head screwdriver with max blade width of 3 mm and total max length of 120 mm for levering out the link wedges and releasing the PE tap and PE extension connectors Removing PE accessories The PE infeed is mounted on the right or left of the base carrier Step Instructions Image 1 Use a screwdri...

Page 176: ...ing rail as standard the information below describes removal from a mounting rail Requirements DANGER Hazardous voltage Will cause death or serious injury Before starting work disconnect the system and the device from the power supply The terminal blocks must have been disconnected The compact starters and circuit breakers must have been removed The PE infeed and PE tap must have been removed Remo...

Page 177: ...em power supply must be switched off Step Instructions Image 1 Remove the extension connector that has been used to connect the extension module to the spring loaded infeed 2 Use a screwdriver to lever out the 2 link wedges that have been used for the mechanical connection between the extension module and the spring loaded infeed 3 Pull the extension module down until it can be pulled away from th...

Page 178: ...ltage Will cause death or serious injury If extension connectors or end covers are missing direct contact with live parts is possible When installing removing an extension connector or an end cover the system power supply must be switched off Step Instructions Image 1 Remove the extension connector that has been used for the electrical connection between the extension modules 2 Use a screwdriver t...

Page 179: ...IRIUS infeed system for 3RA6 for compact starters Alternatively the infeed system for 3RA6 can be coded to only allow installation of compact starters with a defined maximum rated current This function prevents compact starters being installed on the infeed system if their current setting range is too high thereby eliminating the problem of infeed system current overload for example The infeed sys...

Page 180: ...ins are inserted into special holes in the infeed system s base carrier The cylindrical pins are used as spacers and prevent compact starters from being snapped onto certain slots of the infeed system Each slot is individually coded for compact starters with a particular current setting range Slot 1 coding Slot 4 coding Slot 2 coding Slot 5 coding Slot 3 coding Figure 7 11 Coding the SIRIUS infeed...

Page 181: ...tem for 3RA6 is available with screw type and spring loaded connection technology The main conductors L1 L2 L3 can be connected to the screw type infeed 25 35 mm2 and screw type infeed 50 70 mm2 from both the top and the bottom Stripping lengths The following stripping lengths apply to the SIRIUS infeed system for 3RA6 Table 7 5 Stripping lengths infeed system for 3RA6 Connecting terminal Article ...

Page 182: ...infeed system with screw type connection technology the test probes are attached to the terminal screws On the infeed system with spring loaded connection technology all terminals are equipped with special test probe openings Openings for test probes on The spring loaded infeed The extension blocks Figure 7 12 Test probe openings on the infeed system ...

Page 183: ... 3RA6812 8AC L1 L2 L3 3RA6860 6AB 6 mm PZ 2 3 4 5 Nm 27 40 lb in 2 5 35 mm2 2 5 35 mm2 Max 2 x 25 mm2 2 5 25 mm2 2 5 25 mm2 Max 2 x 16 mm2 2 5 25 mm2 2 5 25 mm2 Max 2 x 16 mm2 AWG 12 to 2 12 to 2 Max 2 x 16 to 2 Table 7 7 Screw type infeed 50 70 mm L1 L2 L3 3RA6813 8AB L1 L2 L3 3RA6813 8AC L1 L2 L3 SW4 6 8 Nm 53 71 lb in 2 5 70 mm2 2 5 70 mm2 Max 2 x 50 mm2 4 50 mm2 10 50 mm2 Max 2 x 35 mm2 2 5 35...

Page 184: ...m2 with screw type connection technology 3RA6813 8AB T1 T2 T3 3RA6812 8AB T1 T2 T3 3RA6822 0AB T1 T2 T3 3RA6823 0AB T1 T2 T3 3RA6870 4AB 3RA6822 0AC T1 T2 T3 3RA6823 0AC T1 T2 T3 3RA6813 8AC T1 T2 T3 3RA6812 8AC T1 T2 T3 Compact starter 12 A 8 32 A 12 A 8 32 A 6 mm PZ 2 8WA2 803 3 5 x 0 5 mm 2 to 2 5 Nm 18 to 22 lb in 2 x 1 5 2 5 mm2 2 x 2 5 6 mm2 max 1 x 10 mm2 2 x 2 5 6 mm2 max 1 x 10 mm2 2 x 1 ...

Page 185: ...EB560060102000 RS AA 006 185 Table 7 10 PE tap 6 10 mm2 with spring loaded connection technology 3RA6870 3AC 8WA2 803 3 5 x 0 5 mm 1 5 10 mm2 1 5 6 mm2 1 5 6 mm2 AWG 16 to 10 1 x 8 Table 7 11 Terminal block 3RV2917 5D 8WA2 803 8WA2 804 3 5 x 0 5 mm 1 5 6 mm2 1 5 6 mm2 1 5 4 mm2 AWG 15 to 10 ...

Page 186: ...RV1915 1BB 4 divisions 3RV1915 1CB 5 divisions 3RV1915 1DB 3 phase infeed terminal connection from the bottom with screw type connection 3RV2915 5B Connection piece for connecting compact starters to size S00 circuit breakers 3RV1915 5DB Cover cap for terminal lugs 3RV1915 6AB 3 phase infeed terminal connection from the top with screw type connection technology 3RV1925 5AB 3 phase infeed terminal ...

Page 187: ...US circuit breakers You can combine compact starters with size S0 circuit breakers If you wish to combine compact starters with size S00 circuit breakers you will need to use a connection piece 3RV1915 5DB This connection piece is required because the compact starters and size S00 circuit breakers have different depths For additional information on combining the compact starter with SIRIUS size S0...

Page 188: ...using compact starters together with size S00 circuit breakers Cover cap for terminal lugs 3RV1915 6AB Cover caps provide touch protection for reserved slots as well as any that are not in use e g for reversing starters These cover caps need to be removed before extending the busbars Configuration Configuration involving 3RV19 3 phase busbar and infeed terminal from the top bottom Figure 7 13 3 ph...

Page 189: ...6 compact starter System Manual 09 2014 NEB560060102000 RS AA 006 189 Configuration involving 3RV19 3 phase busbar and 3 phase infeed terminal for installing Type E starters UL 508 Figure 7 14 3 phase busbar and 3 phase infeed terminal Type E ...

Page 190: ...B 3 phase infeed terminal for installing Type E starters UL 508 with screw type connection technology 3RV2925 5EB 3 phase infeed terminal connection from the bottom Note The 3 phase infeed terminal with connection from the bottom is connected instead of a compact starter You will therefore need to take the space requirements into account when configuring the 3 phase busbar Conductor cross sections...

Page 191: ...r 7 9 1 Scope of supply Scope of supply of the 8US busbar adapter System component Article number Figure Busbar adapter for 60 mm system Note Except for the adapter for screw fastening fastening parts are prefitted 8US1211 1NS10 Device holder for side mounting on busbar adapter only if installing a 3RA62 reversing starter 8US1250 1AA10 ...

Page 192: ...unit plugs directly onto the busbar systems thereby taking care of mechanical fastening and electrical connection at the same time Busbar systems The 8US busbar adapter has been designed for use with the following system Table 7 13 Bus bar system Busbar system with center to center clearance For copper busbar in accordance with DIN EN EN 13601 Width Thickness 60 mm systems 12 mm to 30 mm 5 mm and ...

Page 193: ... adapter can be adjusted to suit the following busbar thicknesses 5 mm delivery condition 10 mm Step Instructions Image 1 Push the 3 fastening blocks down 2 Adjust the fastening blocks in accordance with the busbar thickness 5 mm 10 mm 3 Push the fastening blocks up until they engage Procedure for 3RA61 compact starter direct starter Note The 8US busbar adapter plus compact starters must be arrang...

Page 194: ...60102000 RS AA 006 Step Instructions Image 1 Click the adapter for screw fastening the compact starter into position behind the lower main circuit terminal 2 Press the button on the top side of the busbar adapter to release the holder The holder should flip out from the front of the busbar adapter ...

Page 195: ...om the bottom 4 Snap the compact starter onto the standard mounting rail connecting it to the busbar adapter 5 Insert each of the screws through the relevant holes in the mounting lug and screw the compact starter onto the busbar adapter 6 Connect the wiring from the busbar adapter to the compact starter s main circuit terminal 7 Mount the busbar adapter on the busbars from the top ...

Page 196: ...s the button on the top side of the busbar adapter and device holder to release the holders The holders should flip out from the front of the busbar adapter and device holder 4 Click the adapter for screw fastening the reversing starter into position behind the lower main circuit terminal 5 Snap the reversing starter onto the standard mounting rail connecting it to the busbar adapter and device ho...

Page 197: ...e 8US busbar adapter has been removed from the busbars Step Instructions Image 1 From the front insert a screwdriver into the right hand opening on the busbar adapter and lock the holder A The button on the top side of the busbar adapter should spring up 2 Remove the busbar adapter from the busbars To do this you will first need to push it up slightly so that you can remove it by pulling it off to...

Page 198: ...lling removal According to UL 508 Type E line side clearances of 1 and 2 inches are required for Type E combination motor controllers If parallel wiring is used for the compact starter the terminal for the self protected combination motor controller Type E 3RV2928 1H must be used Note According to C22 2 14 terminal blocks are not required for installation in accordance with CSA requirements Note S...

Page 199: ...nation motor controller UL 508 SIRIUS 3RA6 compact starter System Manual 09 2014 NEB560060102000 RS AA 006 199 Procedure Step Instructions Image 1 Attach the terminal to the compact starter s main circuit terminal from the top 2 Screw the screw terminals tight ...

Page 200: ...7 10 3 Connection Conductor cross sections Table 7 14 Conductor cross sections of the terminal for a self protected combination motor controller Type E to UL 508 3RV2928 1H 5 6 mm PZ 2 2 5 3 Nm 22 to 26 5 lb in 1 10 mm2 1 10 mm2 Max 10 max 10 mm2 2 5 25 mm2 1 5 25 mm2 Max 10 max 25 mm2 1 16 mm2 1 16 mm2 Max 10 max 10 mm2 Max 6 max 16 mm2 AWG 14 to 3 16 to 3 Max 6 max 3 ...

Page 201: ...mm long 3RV2926 0C 7 11 2 Description of the hardware Door coupling rotary operating mechanisms consist of a lockable rotary operating mechanism with a removable door coupling an extension shaft and a connection piece that joins onto the switch mechanism There are two basic versions available Door coupling rotary operating mechanism for standard applications article number 3RV2926 0B Door coupling...

Page 202: ...ompact starter 202 System Manual 09 2014 NEB560060102000 RS AA 006 7 11 3 Installing Installing the door coupling rotary operating mechanism Remember to observe the mechanical coding of the connecting rod Figure 7 15 Installing the door coupling rotary operating mechanism ...

Page 203: ...oupling rotary operating mechanism Instructions Image To open the control cabinet door set the compact starter to the OFF position This will release the extension shaft from the rotary operating mechanism so that you can open the door If you want to open the control cabinet door during operation press the button to the side of the bypass finger grip knob step 1 To close the door during operation p...

Page 204: ...ompact starter The compact starter will remain in the READY position Figure 7 16 Door coupling rotary operating mechanism operating information The extension shaft then needs to be attached to the compact starter and door coupling rotary operating mechanism as described below Step Instructions Image 1 Switch off the compact starter OFF and turn the rotary switch of the door coupling rotary operati...

Page 205: ...rter System Manual 09 2014 NEB560060102000 RS AA 006 205 Disabling the actuator In the OFF position the rotary operating mechanism can be secured using up to 3 locks e g while maintenance work is carried out on the system Figure 7 17 Door coupling rotary operating mechanism securing ...

Page 206: ...odule for compact starter with two local inputs for safe shutdown 3RA6970 3B two additional digital inputs 3RA6970 3C one additional digital input and one digital output 3RA6970 3D with two additional digital outputs 3RA6970 3E with two digital inputs for manual control of the compact starter 3RA6970 3F AS Interface addressing unit V3 0 for AS i mounting module For active AS Interface modules inte...

Page 207: ...n of the AS i mounting module a Category 2 architecture in accordance with EN ISO13849 1 can be achieved with suitable installation A limit switch for example can be connected via the screw type terminals Note Classification of the safety components Depending on the safety components selected the safety system as a whole can be classified in a lower safety category in accordance with EN ISO 13849 ...

Page 208: ...ration of AS i mounting module with 2 local inputs for safe shutdown 3RA6970 3B View No Function 1 Connection of 24 V DC PELV power supply unit 2 AS i cable connection 3 AS i Fault LED 4 AUX Power LED 5 Addressing socket 6 Terminal block for connecting limit switches Design of the AS i mounting module with up to 2 digital inputs and or outputs 3RA6970 3C 3D 3E View No Function 1 Connection of 24 V...

Page 209: ...ction 3 AS i Fault LED 4 AUX Power LED 5 Addressing socket 6 Terminal block for connecting floating mechanical switches for manual control of the compact starter Display elements and operator controls on the AS i mounting module Element Description AS i Fault LED Off No AS i voltage on AS Interface chip Flashing red yellow The address of the AS i mounting module is 0 Green Ready communication OK R...

Page 210: ...can be replaced by a single two wire line that is shared by all compact starter groups up to a maximum of 62 compact starters Data and power via one two wire line The master communicates with the nodes via the AS Interface lines As well as being used for data exchange this line also carries the supply voltage for the electronics and the check back signals of the compact starter The voltage is fed ...

Page 211: ... an address prior to commissioning of the AS Interface network To facilitate this an addressing unit is available For additional information on addressing please refer to Addressing via AS Interface Page 221 Certification by the AS International association The AS i mounting module for compact starter is tested at an accredited test laboratory in accordance with the relevant testing regulations an...

Page 212: ...he AS i mounting module on a compact starter with a control supply voltage of 24 V Note Damage to the AS i mounting module This will damage the AS i mounting module if it is electrostatically charged Please observe the ESD regulations when working with the AS i mounting module The control circuit terminals must be removed from the compact starter 24 V for information on removing the control circui...

Page 213: ...the ESD regulations when working with the AS i mounting module AS i cable is disconnected from the AS i mounting module AUX PWR 24 VDC must be disconnected from the AS i mounting module The compact starter must be switched off actuator set to OFF position Procedure Step Instructions Image 1 Push the release clip down 2 Take hold of the recessed grip on the lower side of the AS i mounting module an...

Page 214: ...rostatically discharged ESD components which have been subject to such voltage are usually not recognized immediately as being defective because the malfunction does not occur until after a longer period of operation NOTICE Damage to the AS i mounting module from electrostatic charging The AS i mounting contains components sensitive to electrostatic charge These modules will be destroyed or damage...

Page 215: ... AA 006 215 Contact Note Damage to the AS i mounting module This will damage the AS i mounting module if it is electrostatically charged Please observe the ESD regulations when working with the AS i mounting module Step Instructions Image 1 Contact the cables by applying the cover of the connector Please note the connector pin assignment ...

Page 216: ...S i mounting module for 3RA61 3RA62 compact starter SIRIUS 3RA6 compact starter 216 System Manual 09 2014 NEB560060102000 RS AA 006 Step Instructions Image 2 Insert the connector from below into the AS i mounting module ...

Page 217: ...ysis The installation environment must meet the requirements of an IP54 environment Suitable cabling and a suitable NC contact must be used 3RA6970 3C 3D 3E The inputs and or outputs can be switched as follows Inputs floating switches IN4 IN2 Outputs resistive loads OUT2 OUT3 3RA6970 3F The local inputs Y1 Y2 and Y3 Y4 are used for switching from automatic to manual mode and for manual control of ...

Page 218: ...wo additional digital inputs 3RA6970 3C Terminals Meaning Image IN 4 Connection terminals for a digital input IN 2 Connection terminals for a digital input Pin assignment of the terminals for an additional digital input and a digital output 3RA6970 3D Table 7 17 Terminals for an additional digital input and a digital output 3RA6970 3D Terminals Meaning Image IN 4 Connection terminals for a digital...

Page 219: ...inals for a digital output OUT 3 Connection terminals for a digital output PIN assignment of the terminals for two local inputs for manual control of the compact starter 3RA6970 3F Table 7 19 Terminals for two local inputs for manual control of the compact starter 3RA6970 3F Terminals Meaning Image Y1 Y2 Connecting terminals for switching between automatic and manual mode for manual control of dir...

Page 220: ... SIRIUS 3RA6 compact starter 220 System Manual 09 2014 NEB560060102000 RS AA 006 Conductor cross sections of terminals Table 7 20 Conductor cross sections of terminals Terminals 0 5 x 3 0 mm DIN ISO 2380 A 0 5 0 6 Nm 4 5 to 5 3 lb in 0 5 2 5 mm2 0 5 2 5 mm2 AWG 20 to 12 ...

Page 221: ...separate sub addresses e g 1A and 1B If you do decide to use this facility for all 31 slaves there will be a maximum of 62 nodes on one AS Interface network AS i profile Table 7 21 AS i profile AS i mounting module Article number 3RA6970 3A 3B 3C 3D 3E 3F Slave type A B slave Suitable for AS i master to Spec or higher 2 1 or higher AS i slave profile IO ID ID2 7 A E ID1 code factory setting 7 User...

Page 222: ...t The connecting cable is used to connect this unit to the addressing socket Step Instructions Figure 1 Disconnect the AS i voltage 2 Connect the AS Interface addressing unit to the addressing socket 3 Set the required address For more detailed information on the AS Interface and on addressing of AS i slaves please refer to the operating instructions AS Interface addressing unit V3 0 3ZX1012 0RK10...

Page 223: ...roup warning Motor direction of rotation 1 Motor direction of rotation 2 Normal operation X AUX Power OFF undervoltage overvoltage X X 2 X 2 Direction of rotation 1 switched on X X X Direction of rotation 2 switched on X X X Overload tripped X X X Short circuit tripped X X Direction of rotation 1 and direction of rotation 2 simultaneously switched on X X X X 1 The AS i mounting module is ready whe...

Page 224: ...ervoltage X X 2 X 2 Direction of rotation 1 switched on X X X Direction of rotation 2 switched on X X X Overload tripped X X X Short circuit tripped X X Limit switch open Direct starter Y1 Y2 Reversing starter Y1 Y2 or Y3 Y4 X X X X Direction of rotation 1 and direction of rotation 2 simultaneously switched on X X X X 1 The AS i mounting module is ready when the AS i mounting module is snapped ont...

Page 225: ...rvoltage overvoltage X X 2 X 2 Direction of rotation 1 switched on X X Direction of rotation 2 switched on X X Overload tripped X X Short circuit tripped X X Direction of rotation 1 and direction of rotation 2 simultaneously switched on X X X X Checkback signal IN2 X X Checkback signal IN4 X X 1 The AS i mounting module is ready when the AS i mounting module is snapped onto a functionally ready co...

Page 226: ...r OFF undervoltage overvoltage X X 2 X 2 Direction of rotation 1 switched on X X X Direction of rotation 2 switched on X X X Overload tripped X X Short circuit tripped X X Direction of rotation 1 and direction of rotation 2 simultaneously switched on X X X X Checkback signal IN4 X X OUT3 set X X 1 The AS i mounting module is ready when the AS i mounting module is snapped onto a functionally ready ...

Page 227: ...ation 1 OUT2 OUT3 Normal operation X AUX Power OFF undervoltage overvoltage X X 2 Direction of rotation 1 switched on X X X Direction of rotation 2 switched on X Overload tripped X X X Short circuit tripped X X OUT2 set X X OUT3 set X X 1 The AS i mounting module is ready when the AS i mounting module is snapped onto a functionally ready compact starter and AS i communication and AUX PWR are avail...

Page 228: ...c mode X X Direction of rotation 1 controlled in automatic mode that is local input Y3 Y4 opened X X X Direction of rotation 2 controlled in automatic mode that is local input Y1 Y2 opened X X X Manual mode ready for manual control via local inputs X Direction of rotation 1 switched on manually X X Direction of rotation 2 switched on manually X X Direction of rotation 1 and direction of rotation 2...

Page 229: ...r switches off The compact starter can only be switched on again when the AUX PWR returns to the normal range of 24 V 20 and the AS i output bit D0 or D1 has been reset Undervoltage detection takes place via Overvoltage detection takes place via Compact starter not controlled the AS i mounting module from approx 24 V 20 the AS i mounting module from approx 24 V 20 Compact starter controlled the co...

Page 230: ...n Master switched off or offline Slave not configured in the master Wrong slave type connected Slave has incorrect address Ensure AS i communication Switch master on or set it online Re configure the master Connect correct module Check correct slave address Red yellow Slave has address 0 As delivered state Assign an address that is not 0 OFF No AS i voltage AS i voltage connected with incorrect po...

Page 231: ...ply of the connecting cable for IO Link System component Article number Figure Connecting cable 14 core length 8 mm for compact starter pack of 5 3RA6931 0A Connecting cable 14 core length 200 mm for compact starter 3RA6933 0C Connecting cable 10 core with 14 core connection 8 mm long for compact starter pack of 5 3RA6932 0A Connecting cable 10 core length 200 mm for compact starter 3RA6933 0B ...

Page 232: ...p to each other using the 10 core connecting cable However the 10 core connecting cable only forwards the IO Link signals to the next compact starter The auxiliary voltage must be connected to the next compact starter separately via the removable terminal The separate auxiliary voltage infeed enables the implementation of an EMERGENCY STOP function You can find additional information on the EMERGE...

Page 233: ...pe of supply Scope of supply of operator panel System component Article number Figure Operator panel for compact starter incl enabling block for operator panel blanking cover and mounting bracket 3RA6935 0A Enabling block for operator panel 3RA6936 0A Blanking cover for operator panel 3RA6936 0B Connecting cable 10 core length 2 m for operator panel connection between operator panel and 3RA6 compa...

Page 234: ...ke a cutout in the front panel for example or in the control cabinet door 2 Insert the operator panel in the cutout 3 Snap the four securing brackets onto the operator panel 4 Lock the operator panel in position by tightening the four screws on the securing brackets WARNING Restricted functionality of the operator panel The IP54 seal and correct functional capability of the operator panel are not ...

Page 235: ...de of the operator panel For this purpose the 4 compact starters must be connected to each other and to an IO Link master via a connecting cable 10 core length 2 m for operator panel You can find more information on the configuration of the compact starter groups in Installing the 3RA64 3RA65 compact starter with IO Link Page 122 Connection The operator panel is connected to the last free interfac...

Page 236: ...0 RS AA 006 NOTICE Compact starter and operating panel material damage Inserting or removing the 10 core connecting cable under voltage results in momentary failure of the internal bus connection of the compact starter 3RA64 3RA65 Ensure that no auxiliary voltage is applied to the compact starter before inserting or removing the connecting cable ...

Page 237: ...low Compact starter selected Off Compact starter not selected There is always only one compact starter selected 5 SELECT button If you press the SELECT button for less than 5 secs you switch between compact starter 1 to 4 Gaps in the configuration are skipped The compact starter selected in each case is indicated by LEDs 1 to 4 If you press the SELECT button for more than 5 secs you switch the ent...

Page 238: ...Action Procedure Reading the selection 1 Select a compact starter To do so press the SELECT button until the desired LED 1 2 3 or 4 lights up 2 Read off the selection LED shows a yellow light Direction of rotation 1 clockwise on LED shows a yellow light Direction of rotation 2 counter clockwise on LED and LED are off No selection Detecting general faults 1 Select a compact starter To do so press t...

Page 239: ...d while activating Activation stops as soon as you release the button Change from jog mode 1 to continuous mode 2 Change to continuous mode by pressing the SELECT button for longer than 5 secs The changeover is confirmed by the flashing of the MANUAL MODE LED Activating the motor starter in continuous mode 1 Activate the motor starter by pressing the button for direction of rotation 1 clockwise pr...

Page 240: ...set the compact starter to automatic mode before removing the enabling block or the connection cable Note If manual mode is activated for a starter while it is in continuous mode and you select a different starter on the operator panel the first starter will remain in continuous mode WARNING Machine start up If you reset the operator panel to automatic mode while an ON command is simultaneously pe...

Page 241: ...Continuing to operate the compact starter is extremely risky as it can no longer be considered reliable Following a shutdown caused by a malfunction you will need to replace the compact starter If the SIRIUS 3RA6 compact starter shuts down following a malfunction e g end of service life you will need to replace it In order to achieve a safe system status for the purpose of replacing the compact st...

Page 242: ...cted automatically when the compact starter is removed The procedure for removing the compact starter differs according to the mounting type The method you should use to remove it depends on whether it has been installed on a standard mounting rail a level surface screw fastening or the infeed system for 3RA6 The relevant requirements will need to be met in each case Replacement when installed on ...

Page 243: ...removed from the infeed system while the system is live but the starter must be switched off NOTICE Compact starter and infeed system material damage You can damage the compact starter and the infeed system if you insert the compact starter into the infeed system for 3RA6 while the starter is switched on actuator in the READY position Make sure that the compact starter s actuator is set to the OFF...

Page 244: ...Service 8 3 Replacing the compact starter SIRIUS 3RA6 compact starter 244 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 245: ...al control cabinet temperature up to 60 C 100 1 80 1 1 The permissible operating current of the compact starter reduces depending on the design version and the ambient temperature ϑV 40 C You will find additional information in General data Page 25 Relative atmospheric humidity 10 to 90 Max installation altitude m 2000 m above sea level without any restrictions Adjustment range overload release an...

Page 246: ... 11 3 m s Remaining frequency range 20 m s2 Shock Half sine a 6 g for 10 ms 3 pos and 3 neg shock in all axes EMC interference immunity According to IEC EN 60947 6 2 Corresponds to degree of severity 3 Electrostatic discharge According to IEC 61000 4 2 Air kV 8 8 Contact kV 8 8 Conducted interference BURST according to IEC EN 61000 4 4 In the main circuit kV 4 4 In the auxiliary circuit kV 2 2 IO ...

Page 247: ...starter Auxiliary contact 2 NO contacts Overload signaling contact 1 CO contact Short circuit signaling contact 1 NO contact Extendable auxiliary switch block Direct starter 1 x auxiliary switch block 2 NO contacts 2 NC contacts or 1 NO contact and 1 NC contact per auxiliary switch block Reversing starter 1 x auxiliary switch block per direction of rotation Degree of pollution 3 Safe isolation acc...

Page 248: ...gy characteristic curves of the voltage versions on the Internet www siemens com industrial controls technical assistance Note There are capacitors in the control circuit of the 3RA6 compact starter As a result high charging currents that exceed the peak inrush current can occur upon activation of the control supply voltage Compact starter 3RA61 3RA62 with parallel interface control supply voltage...

Page 249: ...A61 3RA62 with parallel interface control supply voltage 110 240 V rated operational current less than or equal to 12 A Article number Voltage rated value V 110 240 110 240 Type of voltage AC AC DC DC 3RA6120 AP3 3RA6120 BP3 3RA6120 CP3 3RA6120 DP3 3RA6250 AP3 3RA6250 BP3 3RA6250 CP3 3RA6250 DP3 Switching on Switch on peak current A 0 24 0 40 0 17 0 29 Operation Holding current A 0 06 0 08 0 03 0 ...

Page 250: ...40 Type of voltage AC AC DC DC 3RA6120 EP3 3RA6250 EP3 Switching on Switch on peak current A 0 24 0 40 0 17 0 29 Operation Holding current A 0 06 0 07 0 04 0 03 Holding power W 3 7 5 2 3 4 5 8 Typ switching times On ms 160 140 150 140 Off ms 40 60 40 60 Compact starter 3RA64 3RA65 with IO Link rated operational current less than or equal to 12 A auxiliary voltage 24 V DC Article number Voltage rat...

Page 251: ...x Ie Service life 1 3RA6 A 3RA6 B 3RA6 C Ie 0 4 A 1 25 A 4 A At load current 1 A AC43 millions of operating cycles 10 10 2 3 1 5 2 At load current 4 A AC43 millions of operating cycles 8 8 2 3 1 5 2 3RA6 D Ie 12 A At load current 3 A AC43 millions of operating cycles 10 10 2 3 1 5 2 At load current 4 A AC43 millions of operating cycles 10 10 2 3 1 5 2 At load current 12 A AC43 millions of operatin...

Page 252: ...rload signaling contact V 250 Switching capacity External auxiliary switch block At AC 15 to Ve 230 V A 6 to Ve 400 V A 3 to Ve 289 500 V A 2 to Ve 400 690 V A 1 At DC 13 to Ve 24 V A 6 to Ve 60 V A 0 9 to Ve 125 V A 0 55 to Ve 250 V A 0 27 Internal auxiliary contact At AC 15 to Ve 230 V A 6 to Ve 400 V A 3 to Ve 289 500 V A 2 to Ve 400 690 V A 1 At DC 13 to Ve 24 V A 10 to Ve 60 V A 2 to Ve 125 V...

Page 253: ...hing cycles 2 million Up to 0 2 A Switching cycles 10 million 13 110 V DC Up to 1 A Switching cycles 40 000 Up to 0 55 A Switching cycles 100 000 Up to 0 3 A Switching cycles 300 000 Up to 0 1 A Switching cycles 2 million Up to 0 04 A Switching cycles 10 million 13 220 V DC Up to 0 3 A Switching cycles 110 000 Up to 0 1 A Switching cycles 650 000 Up to 0 05 A Switching cycles 2 million Up to 0 018...

Page 254: ...ith C characteristic Short circuit current IK 400 A A 10 Internal auxiliary contact Fuse links gL gG NEOZED 5SE DIAZED 5SB NH 3NA IK 1 1 kA A 10 Miniature circuit breakers up to 230 V with C characteristic Short circuit current IK 400 A A 10 Short circuit signaling contact Fuse links gL gG NEOZED 5SE DIAZED 5SB NH 3NA IK 1 1 kA A 6 Miniature circuit breakers up to 230 V with C characteristic Short...

Page 255: ...ax 1 x 10 mm2 max 1 x 10 Finely stranded without end sleeve mm2 2 x 1 5 to 6 2 x 2 5 to 6 Finely stranded with end sleeve mm2 2 x 1 5 to 2 5 2 x 2 5 to 6 2 x 1 5 to 6 2 x 2 5 to 6 mm2 2 x 2 5 to 6 AWG cables AWG 2 x 16 to 14 2 x 14 to 10 2 x 16 to 10 2 x 14 to 10 AWG 2 x 14 to 10 AWG 1 x 8 1 x 8 1 x 8 1 x 8 Conductor cross sections of auxiliary circuit terminals Article number 3RA61 3RA62 Type of ...

Page 256: ... connection Screw type connection Spring loaded connection Tools Pozidriv size 2 8WA2 807 2 5 x 0 4 mm Specified tightening torque Nm 0 8 1 2 Conductor cross sections Solid mm2 2 x 0 5 to 1 5 2 x 0 25 to 2 5 mm2 2 x 0 75 to 2 5 mm2 max 2 x 1 4 Finely stranded without end sleeve mm2 2 x 0 25 to 2 5 Finely stranded with end sleeve mm2 2 x 0 5 to 1 5 2 x 0 25 to 1 5 mm2 2 x 0 75 to 2 5 AWG cables AWG...

Page 257: ... master and IO Link device 2 5 ms1 Data volume of the address area of the outputs with cyclic transfer 2 bytes Data volume of the address area of the inputs with cyclic transfer 2 bytes 1 4 cycles are required to exchange a complete message frame PII and PIQ between IO Link master and 3RA64 3RA65 This results in a frame transfer time of approx 10 ms depending on the corresponding cycle time on the...

Page 258: ...A6970 3A 3B 3C 3F 1 max breakaway starting current mA 400 max holding current mA 200 1 The maximum breakaway starting current holding current is made up of the maximum breakaway starting current holding current of the compact starter and of the electronics of the AS i mounting module 3RA6970 3D 3E 2 max breakaway starting current mA 900 max holding current mA 700 2 The maximum breakaway starting c...

Page 259: ...r cross sections of AS i mounting module 3RA6970 3 Article number 3RA6970 3B 3C 3D 3E 3F Type of connection Screw type connection Tools Pozidriv size 1 Specified tightening torque Nm 0 5 0 6 Nm Conductor cross sections Solid mm2 1 x 0 5 to 2 5 mm2 2 x 0 5 to 1 0 Finely stranded with end sleeve mm2 1 x 0 5 to 2 5 mm2 2 x 0 5 to 1 0 AWG cables AWG 1 x 20 to 12 ...

Page 260: ...w type and spring loaded connection technology incl PE bar 3RA6813 8AB 3RA6813 8AC A 100 Left infeed 25 35 mm screw terminal with three slots outgoing terminals with screw type and spring loaded connection technology incl PE bar 3RA6812 8AB 3RA6812 8AC A 63 Left or right infeed 25 35 mm with spring loaded connection technology 3RA6830 5AC A 63 Extension connector 3RA6890 1AB A 63 Adapter for 3RV1 ...

Page 261: ...1031 4HA10 2 16 mm 25 mm Id max 19 kA I t 440 kA s 3RV1041 4JA10 2 35 mm Id max 21 kA I t 530 kA s 3RV1041 4MA10 2 NH gL gG 3NA3 315 A 2 2 Recommendation for upstream short circuit device Short circuit protection for screw type infeed 25 35 mm2 and screw type infeed 50 70 mm2 Id max 21 kA I t 530 kA s 3RV1041 4MA10 2 NH gL gG 3NA3 315 A 2 Short circuit protection for terminal block 1 5 mm Id max 7...

Page 262: ...olid stranded mm2 2 5 35 2 5 35 Max 2 x 25 Finely stranded without end sleeve mm2 2 5 25 2 5 25 Max 2 x 16 Finely stranded with end sleeve mm2 2 5 25 2 5 25 Max 2 x 16 AWG cables AWG 12 to 2 12 to 2 Max 2 x 16 to 2 Conductor cross sections of screw type infeed 50 70 mm2 L1 L2 L3 Article number 3RA6813 8AB 3RA6813 8AC Type of connection Screw type connection Tools SW4 Allen key Specified tightening...

Page 263: ...T2 T3 and of PE tap 6 10 mm2 with screw type connection technology Article number 3RA6812 8AB 3RA6813 8AB 3RA6812 8AC 3RA6813 8AC 3RA6822 0A 3RA6823 0A 3RA6870 4AB Type of connection Screw type connection Spring loaded connection Rated operating current Ie of the compact starter A 12 8 32 12 8 32 Tool Pozidriv size 2 Pozidriv size 2 8WA2 803 3 5 x 0 5 mm 8WA2 803 3 5 x 0 5 mm Specified tightening ...

Page 264: ...ng loaded connection Tools 8WA2 803 3 5 x 0 5 mm Conductor cross sections Solid mm2 1 5 10 Finely stranded without end sleeve mm2 1 5 6 Finely stranded with end sleeve mm2 1 5 6 AWG cables AWG 16 to 10 AWG 1 x 8 Terminal block Article number 3RV2917 5D Type of connection Spring loaded connection Tools 8WA2 803 8WA2 804 3 5 x 0 5 mm Solid mm2 1 5 6 Finely stranded without end sleeve mm2 1 5 6 Finel...

Page 265: ...urrent with an expected short circuit current Ik 25 kA max suitable conductor cross section 6 mm minimum conductor length 2 m Vibratory load 1 2 f 4 to 5 8 Hz d 15 mm f 5 8 to 500 Hz a 2 m g2 10 cycles 1 From 13 to 20 Hz applies for direct starters on 8US busbar adapter a 1 1 m g2 Shock 2 Half sine a 6 m s2 at 10 ms 3 pos and 3 neg shock in all axes 2 The 8US busbar adapter plus compact starters m...

Page 266: ...Technical data 9 5 8US busbar adapter SIRIUS 3RA6 compact starter 266 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 267: ... 1 1 Dimensions in mm The dimensions given apply for the 3RA61 3RA62 compact starter and the 3RA64 3RA65 with IO Link 3RA6 compact starter screw type connection technology Dimensions in mm Push in lug for screw fastening Adapter for screw fastening Figure 10 1 Side view of the 3RA6 compact starter screw type connection technology ...

Page 268: ...r 268 System Manual 09 2014 NEB560060102000 RS AA 006 3RA6 compact starter spring loaded connection technology Dimensions in mm Push in lug for screw fastening Adapter for screw fastening Figure 10 2 Side view of the 3RA6 compact starter spring loaded connection technology ...

Page 269: ...ers the following distances from grounded or live parts and from neighboring components must be observed in accordance with IEC EN 60947 6 2 1 3RA61 3RA64 compact starter direct starter 2 3RA62 3RA65 compact starter reversing starter Figure 10 3 Distances from neighboring components 3RA6 compact starter Note The lateral distances are minimum distances from grounded components The distances at the ...

Page 270: ...Dimension drawings 10 2 Operator panel SIRIUS 3RA6 compact starter 270 System Manual 09 2014 NEB560060102000 RS AA 006 10 2 Operator panel Operator panel ...

Page 271: ... compact starter System Manual 09 2014 NEB560060102000 RS AA 006 271 10 3 Infeed system for 3RA6 10 3 1 Dimensions in mm 3RA6813 8AB Figure 10 4 Dimension drawing of screw type infeed 50 70 mm2 featuring outgoing terminals with screw type connection technology ...

Page 272: ...00 RS AA 006 3RA6812 8AB 3RA6 compact starter Figure 10 5 Dimension drawing of screw type infeed 25 35 mm2 featuring outgoing terminals with screw type connection technology 3RA6813 8AC Figure 10 6 Dimension drawing of screw type infeed 50 70 mm2 featuring outgoing terminals with spring loaded connection technology ...

Page 273: ...stem Manual 09 2014 NEB560060102000 RS AA 006 273 3RA6812 8AC 3RA6 compact starter Figure 10 7 Dimension drawing of screw type infeed 25 35 mm2 featuring outgoing terminals with spring loaded connection technology 3RA6830 5AC Figure 10 8 Dimension drawing of spring loaded infeed ...

Page 274: ...60060102000 RS AA 006 3RA6823 0AC 3RA6822 0AC Figure 10 9 Dimension drawing of extension blocks featuring outgoing terminals with spring loaded connection technology 3RA6823 0AB 3RA6822 0AB Figure 10 10 Dimension drawing of extension blocks featuring outgoing terminals with screw type connection technology ...

Page 275: ...system for 3RA6 the following distances from neighboring parts must be observed Figure 10 11 Distances from neighboring components infeed system for 3RA6 Note The lateral distances are minimum distances from grounded components The distances at the top and bottom are required in order to provide an arcing space The installation guidelines for compact starters circuit breakers and fuseless load fee...

Page 276: ...0 4 8US busbar adapter SIRIUS 3RA6 compact starter 276 System Manual 09 2014 NEB560060102000 RS AA 006 10 4 8US busbar adapter 10 4 1 Dimensions in mm 8US1211 1NS10 Figure 10 12 Dimension drawing of the 8US busbar adapter ...

Page 277: ...Dimension drawings 10 4 8US busbar adapter SIRIUS 3RA6 compact starter System Manual 09 2014 NEB560060102000 RS AA 006 277 8US1250 1AA10 Figure 10 13 Dimension drawing of the 8US device holder ...

Page 278: ...Dimension drawings 10 4 8US busbar adapter SIRIUS 3RA6 compact starter 278 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 279: ...09 2014 NEB560060102000 RS AA 006 279 Circuit diagrams 11 11 1 3RA61 3RA62 compact starter internal circuit diagram 3RA61 compact starter direct starter Figure 11 1 Schematic internal circuit diagram for the 3RA61 compact starter direct starter ...

Page 280: ...arter internal circuit diagram SIRIUS 3RA6 compact starter 280 System Manual 09 2014 NEB560060102000 RS AA 006 3RA62 compact starter reversing starter Figure 11 2 Schematic internal circuit diagram for the 3RA62 compact starter reversing starter ...

Page 281: ...09 2014 NEB560060102000 RS AA 006 281 11 2 Internal circuit diagram of 3RA64 3RA65 compact starter with IO Link 3RA64 compact starter with IO Link direct starter Connecting cable 14 core for compact starter IO Link Control system Figure 11 3 Schematic internal circuit diagram for the 3RA64 compact starter with IO Link direct starter ...

Page 282: ...RA6 compact starter 282 System Manual 09 2014 NEB560060102000 RS AA 006 3RA65 compact starter with IO Link reversing starter Connecting cable 14 core for compact starter IO Link Control system Figure 11 4 Schematic internal circuit diagram for the 3RA62 compact starter with IO Link reversing starter ...

Page 283: ... Manual 09 2014 NEB560060102000 RS AA 006 283 11 3 Control circuit of the 3RA61 3RA62 compact starter 3RA61 compact starter direct starter Pushbutton switch control Maintained contact operation Overload release breaker latching mechanism Figure 11 5 Control circuit of the 3RA61 compact starter direct starter ...

Page 284: ...A6 compact starter 284 System Manual 09 2014 NEB560060102000 RS AA 006 3RA62 compact starter reversing starter Pushbutton switch control Maintained contact operation Overload release breaker latching mechanism Figure 11 6 Control circuit of the 3RA62 compact starter reversing starter ...

Page 285: ...B560060102000 RS AA 006 285 11 4 Parallel switching of several 3RA62 compact starters reversing starters Parallel switching of several 3RA62 compact starters reversing starters 3RA62 compact starters reversing starters 1 3RA62 compact starters reversing starters 2 Figure 11 7 Parallel switching of several 3RA62 compact starters reversing starters ...

Page 286: ...560060102000 RS AA 006 11 5 Circuit diagram of the AS i mounting module for compact starter AS i mounting module for 3RA6 compact starter 24 V 3RA6970 3A 3B 3C 3D 3E 3F The AS i 3RA6970 3E mounting module is only mounted on 3RA6120 24 V Figure 11 8 Circuit diagram of AS i mounting module for 3RA6 compact starter 24 V 3RA6970 3A 3B 3C 3D 3E 3F ...

Page 287: ... direction of rotation via the settings of the switches S0 S1 S2 and S3 S3 only in the case of the 3RA6250 reversing starter Table 11 1 Settings of switches S0 S1 and S2 Switch Automatic mode 0 Manual mode S0 Closed Open Open S1 Closed Open Open S2 Open Open Closed Table 11 2 Settings of the switch S3 only in the case of the 3RA6250 reversing starter Switch Counterclockwise rotation Clockwise rota...

Page 288: ...Circuit diagrams 11 5 Circuit diagram of the AS i mounting module for compact starter SIRIUS 3RA6 compact starter 288 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 289: ...eleases 1 The current dependent delayed overcurrent release electronic 2 The short time delayed overcurrent release electronic 3 The instantaneous short circuit release electromagnetic Figure 12 1 Schematic circuit diagram of the time current characteristic curve for 3RA6 Inverse time delayed overload release electronic Short time delayed overcurrent release electronic Instantaneous short circuit ...

Page 290: ...d setting current The reponse value is 12 times the setting value and is also variable in the ratio 1 4 in accordance with the wide setting range 3 Instantaneous short circuit release The instantaneous short circuit release is set to a fixed value in the individual device versions This value corresponds to 14 times the value of the rated operationalcurrent Ie of the device Exception The device ver...

Page 291: ...Table 12 2 Overload release displays and messages 3RA61 3RA62 3RA64 3RA65 Device version with IO Link The mechanical overload release display TRIP is white The Group error LED is red The signaling contact Overload indicates overload contact 95 96 is open and contact 95 98 is closed The message overload tripped is signaled to the controller via IO Link Short circuit release is signaled by the displ...

Page 292: ...istic curve reference Time current characteristics let through current characteristics and I2t characteristics can be obtained if required via Technical Assistance at the e mail address technical assistance siemens com or at Characteristic curve reference www siemens com industrial controls technical assistance ...

Page 293: ...Page 0 r 16 1 1 Yes Parameter Page 1 r w 16 16 10 No Vendor Name r Siemens AG 10 17 11 No Vendor Text r Industry Automation Low Voltage Controls and Distribution 58 18 12 No Product Name r SIRIUS Compact Starter IO Link 30 19 13 No Product ID r 3RA64 3RA65 8 20 14 No Product Text r 2 21 15 No Serial number r 8 22 16 No Hardware Revision r 4 23 17 No Firmware Revision r 4 24 18 No Application Speci...

Page 294: ...ers Table A 2 Parameter Page 0 Address Parameter name Access Value 0x00 Master Command r w 0x01 Master Cycle Time r w 0x02 Min Cycle Time r 0x19 0x03 Frame Capability r 0x03 0x04 IO Link Revision ID r 0x10 0x05 Process data IN r 0x50 0x06 Process data OUT r 0x10 0x07 Vendor ID 1 r 0x00 0x08 Vendor ID 2 r 0x2A 0x09 Device ID 1 r 0x09 0x0A Device ID 2 r 0x02 0x0B Device ID 3 r 0x00 0x0C Function ID ...

Page 295: ... actual comparison yes 1 Preset actual comparison No 1 1 0 Starter available 1 Starter not available 1 2 Starter 2 See 1 0 1 3 See 1 1 1 4 Starter 3 See 1 0 1 5 See 1 1 1 6 Starter 4 See 1 0 1 7 See 1 1 2 0 Operator panel See 1 0 2 1 See 1 1 2 2 0 Reserved 2 3 0 Reserved 2 4 2 7 Profile version 1 Starter group 3 Starter 1 Type of starter 1 4 0 4 7 Starter version 5 Starter 2 Type of starter 1 6 0 ...

Page 296: ...a system Compact starters can be uniquely identified with the identification data Identification data DPP 1 Data set Access Parameter Length bytes Value Index Index 0x07 r Vendor ID 2 0x00 0x08 r 0x2A 0x09 r Device ID 3 0x09 0x0A r 0x02 0x0B r 0x00 0x10 r Vendor Name 10 Siemens AG 0x11 r Vendor Text 58 Industry Automation Low Voltage Controls and Distribution 0x12 r Product Name 30 SIRIUS Compact ...

Page 297: ...Data set index 90 group diagnostics Note The compact starter is referred to as starter in the table below Note Bits that are not described in the tables below are reserved and should be ignored Table A 4 Data set index 90 group diagnostics Starter group Data set Byte Bit Designation Index Diagnosis of the starter group 90 4 0 4 6 Number of starters compact starters and operator panel 90 5 0 Preset...

Page 298: ...er 1 item number 90 10 0 Reserved 90 10 1 Starter available 90 10 2 Reserved Specific diagnostics starter 1 90 15 0 Contact block defective 90 15 1 Contact block supply voltage missing 90 15 2 Reserved 90 15 3 Motor overload tripping 90 15 4 Circuit breaker tripped 90 15 5 Switch off end position right 90 15 6 Switch off end position left 90 15 7 Process image error 90 16 0 Manual operation local ...

Page 299: ...ter 2 item number 90 19 0 Reserved 90 19 1 Starter available 90 19 2 Reserved Specific diagnostics starter 2 90 24 0 Contact block defective 90 24 1 Contact block supply voltage missing 90 24 2 Reserved 90 24 3 Motor overload tripping 90 24 4 Circuit breaker tripped 90 24 5 Switch off end position right 90 24 6 Switch off end position left 90 24 7 Process image error 90 25 0 Manual operation local...

Page 300: ...ter 3 item number 90 28 0 Reserved 90 28 1 Starter available 90 28 2 Reserved Specific diagnostics starter 3 90 33 0 Contact block defective 90 33 1 Contact block supply voltage missing 90 33 2 Reserved 90 33 3 Motor overload tripping 90 33 4 Circuit breaker tripped 90 33 5 Switch off end position right 90 33 6 Switch off end position left 90 33 7 Process image error 90 34 0 Manual operation local...

Page 301: ...ve 90 42 1 Contact block supply voltage missing 90 42 2 Reserved 90 42 3 Motor overload tripping 90 42 4 Circuit breaker tripped 90 42 5 Switch off end position right 90 42 6 Switch off end position left 90 42 7 Process image error 90 43 0 Manual operation local 90 43 1 Manual operation connection aborted 90 43 2 Contact block cooling time active 90 43 3 Remaining life time RLT 0 Operator panel Ta...

Page 302: ...signation Index 105 0 0 0 7 Fixed value 0x21 105 1 0 1 7 Fixed value 0x00 105 2 0 2 7 Fixed value 0x00 105 3 0 3 7 Fixed value 0x00 Diagnosis of the starter group 105 4 0 4 6 Fixed value 0x05 105 8 0 8 7 Fixed value 0x07 Data set index 105 actual configuration starter 1 Table A 11 Data set index 105 actual configuration starter 1 Data set Byte Bit Designation Index 105 9 0 9 6 Starter 1 item numbe...

Page 303: ...ctual configuration starter 3 Table A 13 Data set index 105 actual configuration starter 3 Data set Byte Bit Designation Index 105 23 0 23 6 Starter 3 item number 105 24 0 24 7 Fixed value 0x60 105 25 0 Starter OK 105 25 1 Starter available 105 26 0 26 7 Type of starter 2 105 27 0 28 7 Starter version To differentiate between versions in the case of identical article numbers 29 0 29 7 Fixed value ...

Page 304: ...dex 105 actual configuration operator panel Data set Byte Bit Designation Index 105 37 0 37 6 Operator panel item number 105 38 0 38 7 Fixed value 0x60 105 39 1 Operator panel available 105 40 0 40 7 Fixed value 0xD2 105 41 0 42 7 Reserved 1 You can find additional information on the Starter available parameter in Starter available parameter Page 105 2 You can find additional information on the Ty...

Page 305: ...set configuration is saved in the new compact starter In the event of a replacement the preset configuration can either be transferred to the new device with the Port Configuration Tool or it can be copied from the old compact starter to the new compact starter with the help of the function block IO Link Call Note The compact starter is referred to as starter in the table below Data set index 130 ...

Page 306: ... 0x07 Data set index 130 preset configuration starter 2 Table A 18 Data set index 130 preset configuration starter 2 Data set Byte Bit Designation Index 130 16 0 16 6 Starter 2 item number 130 17 0 17 7 Fixed value 0x60 130 18 0 Preset Actual configuration1 130 18 1 Starter available2 130 19 0 19 7 Type of starter3 130 20 0 21 7 Starter version 130 22 0 22 7 Fixed value 0x07 Data set index 130 pre...

Page 307: ...6 0 36 7 Fixed value 0x07 Data set index 130 preset configuration operator panel Table A 21 Data set index 130 preset configuration operator panel Data set Byte Bit Designation Index 130 37 0 37 6 Operator panel item number 130 38 0 38 7 Fixed value 0x60 130 39 0 Preset Actual configuration1 130 39 1 Operator panel available 1 You can find additional information on Operation at preset actual in ch...

Page 308: ...Data sets for the 3RA64 3RA65 compact starter with IO Link A 7 Target configuration data set index 130 SIRIUS 3RA6 compact starter 308 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 309: ...oad the relevant documentation from the Internet www siemens de automation csi manual Simply enter the order number of the relevant item into the search field Operating instructions Title Order number SIRIUS infeed system for 3RA6 3ZX1012 0RA68 1AA1 SIRIUS 3RV infeed system 3ZX1012 0RV10 2BA1 AS i mounting module 3ZX1012 0RA60 3AA1 AS Interface addressing unit V3 0 3ZX1012 0RK10 4BA1 Busbar adapte...

Page 310: ...References B 1 References SIRIUS 3RA6 compact starter 310 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 311: ...logy incl PE bar Spring loaded infeed Left or right infeed 25 35 mm with spring loaded connection technology 2 slot extension module Extension module with two slots outgoing terminals with screw type or spring loaded connection technology incl PE bar 3 slot extension module Extension module with three slots outgoing terminals with screw type or spring loaded connection technology incl PE bar PZ Po...

Page 312: ...List of abbreviations C 1 List of abbreviations SIRIUS 3RA6 compact starter 312 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 313: ...networking system for sensors and actuators at the lowest field level Auxiliary switch block for compact starter Optional auxiliary switch block in the following versions 2 NO contacts 2 NC contacts or 1 NO contact 1 NC contact Control kit Tool for closing the main contacts manually by means of the actuator Door coupling rotary operating mechanism Door coupling rotary operating mechanisms enable c...

Page 314: ...Glossary SIRIUS 3RA6 compact starter 314 System Manual 09 2014 NEB560060102000 RS AA 006 ...

Page 315: ...lock for compact starter 155 Compact starter auxiliary and control conductor terminals 75 126 255 Compact starter main conductor terminals 74 126 255 External auxiliary switch block 256 Infeed system for 3RA6 183 262 Limit switch 220 Terminal for Type E 200 Configuration 99 3 phase busbar 188 3RA61 compact starter 46 3RA62 compact starter 49 3RA64 compact starter with IO Link 93 3RA65 compact star...

Page 316: ...cordance with UL 508 and CSA 22 2 38 G Grounding measures 25 I Increased ambient temperatures Infeed system for 3RA6 31 Infeed system for 3RA6 159 Coding 179 Installation 3RA19 infeed system 170 3RA64 3RA65 compact starter with IO Link 122 45 mm adapter for infeed system for 3RA6 171 8US busbar adapter 193 Auxiliary switch block for compact starter 151 Compact starter on a level surface 64 Compact...

Page 317: ... image 112 Phase failure protection 57 115 Pin assignment 3RA61 3RA62 compact starter 78 Auxiliary switch block for compact starter 154 Limit switch on the AS i mounting module 217 Positively driven 80 R Rated current 3 phase busbar 36 187 Infeed system for 3RA6 30 Rated operating current Compact starter 26 Rated operating voltage 3 phase busbar 36 187 References 309 Removal 3RA64 3RA65 compact st...

Page 318: ...ction 59 117 Display concept 59 Function test 60 Messages via IO Link 117 Resetting the short circuit release 60 Signaling contacts 3RA61 compact starter 85 3RA62 compact starter 86 Single phase loads 115 Standards 15 Stripping lengths Compact starter 72 126 Infeed system for 3RA6 181 T Technical data 8US busbar adapter 265 AS i mounting module 258 Compact starter 245 Infeed system for 3RA6 260 Te...

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Page 320: ...sirius infomaterial Newsletter always up to date www siemens com sirius newsletter E Business in the Industry Mall www siemens com sirius mall Online Support www siemens com sirius support Contact for all technical information Technical Assistance Tel 49 911 895 5900 e mail technical assistance siemens com www siemens com sirius technical assistance Industrial Controls SIRIUS www siemens com autom...

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