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Description

3.3 Design

SIPROCESS UV600
Operating Instructions, 10/2013, A5E03529375-02

3.3

Design

3.3.1

Device configuration

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19" rack unit with 4 HU for installation
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in hinged frame

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in cabinets with or without telescopic rails

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Internal gas paths: hose made of FKM or pipe made of PTFE or stainless steel

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Gas connections for sample gas inlet and outlet: pipe diameter 6 mm

3.3.2

Display and control panel

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Large LC display for simultaneous display of measured value and device status

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Sensor buttons with context-based functions

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Display protected by glass pane

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Contrast of the LC display can be adjusted

Figure 3-1

Display_and_control_panel

Summary of Contents for SIPROCESS UV600

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Page 3: ...V600 Operating Instructions 7MB2621 10 2013 A5E03529375 02 Introduction 1 Safety notes 2 Description 3 Mounting and connecting 4 Startup 5 Operation 6 Important functions selection 7 Maintenance and troubleshooting 8 Spare parts accessories 9 Technical data 10 Appendix A Lists B ...

Page 4: ...operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING S...

Page 5: ...its 15 3 2 Field of application 16 3 3 Design 17 3 3 1 Device configuration 17 3 3 2 Display and control panel 17 3 3 3 Input and outputs 18 3 3 4 Communication 18 3 4 Gas path 18 3 5 Materials wetted by sample gas 19 3 6 Operating principle 20 4 Mounting and connecting 23 4 1 Dimensions for preparing installation 23 4 2 Safety instructions 24 4 3 Installation requirements 25 4 3 1 Environmental c...

Page 6: ...on 42 5 2 2 Leak test 43 5 2 3 Last measures prior to startup 44 5 3 Startup 44 5 4 Basic parameter assignment 45 5 4 1 Introduction to operation 45 5 4 2 Setting the contrast 46 5 4 3 Setting the language 47 5 4 4 Changing the access privileges 48 5 4 5 Displaying adjusting the setpoints of the calibration gases 50 5 5 Initial calibration 51 6 Operation 53 6 1 Control panel display and control el...

Page 7: ...calibration results 112 7 3 5 Carrying out a manual validation measurement 113 7 3 6 Display validation results 117 7 3 7 Group functions 118 7 4 Maintenance functions 120 7 4 1 Menu tree for maintenance functions 120 7 4 2 Maintenance status on off 121 7 4 3 Saving restoring data 122 7 4 4 Testing the input and output functions 123 7 4 5 Restart BCU 126 7 5 Parameter assignments 127 7 5 1 Menu tr...

Page 8: ...off 158 8 Maintenance and troubleshooting 159 8 1 Safety instructions 159 8 2 Cleaning 160 8 3 Maintenance 160 8 3 1 Maintenance carried out by user 161 8 3 2 Maintenance carried out by authorized specialists 162 8 4 Troubleshooting 163 8 4 1 Measures in event of complete failure 163 8 4 2 Response in case of fault displays 163 8 5 Shutting down 164 9 Spare parts accessories 165 9 1 19 rack housin...

Page 9: ...e connecting it electronically configuring the parameters and commissioning it as well as service and maintenance engineers 1 2 History Issue Comment 01 10 2011 First edition 02 10 2013 Revision of significant functions 1 3 Checking the consignment Check the device packaging for damage Inform your supplier of any damage Retain the damaged parts for clarification Check the scope of delivery by comp...

Page 10: ...egal relationship The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable warranty conditions Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty The content reflects the technical status at the time of publishing Siemens reserves the right to make technical changes in...

Page 11: ...ts for special applications Due to the large number of possible applications each detail of the described device versions for each possible scenario during commissioning operation maintenance or operation in systems cannot be considered in the instructions If you need additional information not covered by these instructions contact your local Siemens office or company representative Note Operation...

Page 12: ...plosive gases and gas mixtures In addition the sample gas must be free from Substances which could attack the materials of the gas path in the analyzer Particles which could deposit in the gas path in the analyzer Gas components which could condense in the analyzer during normal operation Additional information is available in the Auto Hotspot In case of doubt we recommend that you discuss your ap...

Page 13: ...ant with the contents of this Manual as operating personnel or are trained to repair such automation equipment and authorized to energize tag connect and ground circuits and devices systems in accordance with established safety practices as commissioning and or service personnel Correct usage The SIPROCESS UV600 must only be used in compliance with this Manual and further Manuals The described mai...

Page 14: ...tions The following measures must be taken to avoid such situations Use appropriate safety measures to avoid leaks Make sure that these safety measures function permanently and are observed WARNING Health hazard resulting from contact with toxic gases The analyzer is filled with potentially dangerous gases which can escape in the event of a fault or leak These are CO NO NO2 SO2 NH3 H2O hydrocarbon...

Page 15: ...h subsequent calculation of total Therefore neither an NO2 converter nor a CLD analyzer is required Measurement in the UV range No cross sensitivity with H2O and CO2 Very low SO2 and NO measuring ranges possible UV resonance absorption spectrometry Measurement of very low NO concentrations Very low cross sensitivity possible Very long service life of UV lamp usually 2 years Low drifts and high sta...

Page 16: ...nt of NO and NO2 and calculation of total NOx in the analyzer Efficient measurement in desulfurization plants Monitoring of very small SO2 and NO concentrations Emission measurements in the paper and cellulose industries Process monitoring Measurement of SO2 in process gases in the paper and petrochemical industries Optimization of NOx emissions in exhaust gases in the automotive industry H2S and ...

Page 17: ...pic rails Internal gas paths hose made of FKM or pipe made of PTFE or stainless steel Gas connections for sample gas inlet and outlet pipe diameter 6 mm 3 3 2 Display and control panel Large LC display for simultaneous display of measured value and device status Sensor buttons with context based functions Display protected by glass pane Contrast of the LC display can be adjusted Figure 3 1 Display...

Page 18: ... 2 configurable analog inputs 4 configurable analog outputs 8 digital inputs 8 digital outputs 3 3 4 Communication Connection via SIPROCESS UV600 SW tool 3 4 Gas path 1 Sample gas inlet 4 Filter optional 2 Sample gas outlet 5 Analyzer unit UV module 3 Moisture sensor optional Figure 3 2 Gas path of SIPROCESS UV600 ...

Page 19: ... chamber Aluminum or stainless steel mat no 1 4404 epoxy resin Optical window CaF2 or quartz epoxy resin Gas path gaskets FKM Viton PTFE stainless steel mat no 1 4571 Chamber Aluminum or stainless steel Gas inlet outlet PVDF stainless steel mat no 1 4401 Moisture sensor Stainless steel mat no 1 4571 platinum epoxy resin Diaphragm pump Pump body Diaphragm PVDF FKM Viton EPDM Depending on version ...

Page 20: ...29375 02 3 6 Operating principle 1 UV lamp GFC Gas filter correlation 2 2a 2b Filter wheel unit Filter wheel 1 Filter wheel 2 IFC Interference filter correlation 3 Collimator lens M Motor 4 Beam divider 5 Mirror 6 Sample chamber 7 Reference chamber 8 Convex lens 9 Detector 10 Calibration unit ...

Page 21: ...let spectral range A filter wheel unit 2 generates the ultraviolet radiation suitable for the respective measured component Interference filter correlation IFC or gas filter correlation GFC or also a combination of the two methods can be used for this purpose Interference filter correlation IFC The sample and reference radiations are generated alternately in that two different interference filters...

Page 22: ...n succession These measured signals are amplified and evaluated by electronics The measuring system is temperature controlled to minimize external temperature influences The physical state of the measuring system is recorded simultaneously through time offset detection of the reference beam and compensated if necessary A quotient is generated for each detector from the determined signal values and...

Page 23: ...2013 A5E03529375 02 23 Mounting and connecting 4 4 1 Dimensions for preparing installation 1 Signal connections of internal I O module standard 2 Signal connections of second optional I O module Figure 4 1 Dimensions for preparing installation ...

Page 24: ...r to life for personnel To prevent this the operating company must take appropriate safety measures for example Use of gas warning equipment which provides an alarm in the event of a gas leak before the gas is released Safe discharge of sample gas Purging of gas path with neutral gas prior to connection of sample gas A leak test for the internal gas path is obligatory before the sample gas is conn...

Page 25: ...direct sunlight on the analyzer The air circulation at the cooling ribs of the device must not be hindered 4 3 2 Installation conditions The device must be installed with the base horizontal If the SIPROCESS UV600 is installed in a cabinet or desktop housing it must be supported on rails It is not sufficient to only secure the front side since the weight of the device would load the chassis too gr...

Page 26: ... Pipe socket made of PVDF or clamping ring gland for pipe diameter 6 mm or 1 4 A material suitable for the sample gas must be selected for the inlet and outlet pipes Position of the connections 1 Sample gas inlet 2 Sample gas outlet Figure 4 2 Gas connections Note Material compatibility Siemens can provide you with support concerning selection of sensor components wetted by process media However y...

Page 27: ...w the ambient temperature When using a sample gas cooler the dew point must be higher than the set cooler temperature In most applications components for sample gas conditioning are required in addition to the analyzer The following devices are usually located upstream of the sample gas inlet of the SIPROCESS UV600 Gas sampling unit Sample gas cooler Filter Sample gas pump Additional components ma...

Page 28: ...et must not be restricted i e the flow resistance in the exhaust line must be kept as small as possible by using a short line or by connection to one with a larger diameter The sample gas must be able to flow freely a significant counterpressure must not be produced No high pressure variations may occur If this cannot be guaranteed a separate exhaust line must be provided Regulation valves for set...

Page 29: ...es with the following function 3 Power connection A RS485 external input output 4 Interfaces assigned as shown alongside B RS485 external input output 5 Signal connections of second internal input output module optional C Reserved for service 6 Signal connections of internal input output module standard D Ethernet LAN Figure 4 3 Electrical connections ...

Page 30: ...outside the device Depending on the device version connect the power supply as follows Power plug Ensure that the socket used has a PE ground conductor connection Check that the PE ground conductor connection of the socket and power plug match each other Connecting terminals Connect the terminals according to the terminal assignment table Connect the PE ground conductor first NOTICE Faulty power s...

Page 31: ...the analyzer or to the cables cannot be switched off using a disconnector this could result in an electrical accident Install a mains disconnection device with which the power supply to the device can be interrupted in accordance with DIN EN 61010 in the direct vicinity of the device see rating plate for possible load This mains disconnection device must be readily accessible at all times Identify...

Page 32: ...e device is equipped with one or two input output modules two modules as option The device s signal connections are available to the user on these modules You can obtain the standard configuration valid for your device from the device pass parameter sheet The logical function of the signal connections can be configured individually You can find additional information in section Setting parameters ...

Page 33: ...ibration and the status Function check is activated Check that the status message is displayed externally or has to be processed Make sure that the corresponding digital output is installed 4 5 2 2 Connection of the signal cables The signal connections are available at terminal strips X3 X4 X5 and X7 on the 12 pin plug connectors of the input output modules see following Fig Depending on the confi...

Page 34: ... electric isolation from their power supply When routing the signal cables observe the following The cables must be shielded the high frequency impedance of the shielding must be small Only connect the shielding at one end of the cable to GND enclosure The connection should be as short as possible and with a large area Observe the shielding concept of the host system if present Note Suppressing sp...

Page 35: ...lers with common reference potential DIC Switching range 14 42 V external control voltage The digital inputs can be operated with a positive or negative voltage reference potential either or With inverted switching logic the logic function of the control input is active if no current is flowing through the control input Maximum voltage 50 V NOTICE Observe maximum voltage Voltages greater than 50 V...

Page 36: ...gital outputs see also Auto Hotspot Floating relay changeover contacts Single pole changeover switch three connections Maximum voltage 50 V Only connect inductive loads e g relays solenoid valves via spark quenching diodes Observe maximum loading capacity see following table Table 4 1 Maximum load per relay changeover contact referred to GND enclosure Field of application AC voltage rms value DC v...

Page 37: ...arning signal Safety criteria CAUTION Risk for connected devices systems Clarify the safety consequences in the event of the following malfunctions before using the switching outputs Power supply failure e g local failure of power supply inadvertent switch off blown fuse Fault in input output module e g electronic fault of a switching output Interruption in the electric connection Note the switchi...

Page 38: ...eristic of analog outputs see also Auto Hotspot The analog outputs are floating electrically isolated and provide a load independent current signal Signal range 0 24 mA Residual ripple 0 02 mA Resolution 0 1 Accuracy 0 25 of full scale value Maximum load 500 Ω Maximum voltage 50 V Adjustable start or fault state Note Electrical isolation The electrical isolation is canceled if the negative poles o...

Page 39: ...rovided by an external current source Load internal resistance of analog input 10 Ω Reference potential GND see Fig of analog inputs Overcurrent protection 1 000 mA Max voltage 50 V Function The analog inputs AI1 AI2 need only be connected if these inputs are configured in the analyzer The corresponding information is supplied separately in this case Therefore check the delivery to see whether inf...

Page 40: ...Mounting and connecting 4 5 Electrical connections SIPROCESS UV600 40 Operating Instructions 10 2013 A5E03529375 02 ...

Page 41: ...danger of poisoning or the damaging of analyzer components you must carry out the following measures Purge the system with inert gas e g nitrogen Collect the gas displaced by purging using suitable equipment and discharge it in an environmentally friendly manner via an exhaust line CAUTION Incompatibility with liquids If liquid enters the internal gas paths the gas analyzer will usually become unu...

Page 42: ...in Chapter Auto Hotspot is no longer guaranteed if the device is open or not properly closed Make sure that the device is securely closed 5 2 Preparation for startup 5 2 1 Gas sampling and preparation Gas connections WARNING Leaky gas connections Loose or incorrectly tightened union nuts on the gas connection sockets can result in a leaky gas path Therefore make sure when tightening the union nuts...

Page 43: ...e gas line the sample gas may have to be passed through a suitable gas cooler Components which could interfere with the measurement must be removed by appropriate absorption filters The dew point must not exceed 4 C 5 2 2 Leak test Before connecting sample gas and calibration gas to the analyzer you must check the gas connections and the internal gas path for leaks To do this proceed as follows 1 ...

Page 44: ...LED will light up Wait until the measured value display appears Up to the end of the warming up phase the LED MAINTEN REQUEST is also lit The startup phase takes between 45 minutes and 2 hours depending on the ambient temperature The full measuring accuracy is not achieved during this time and calibration is not meaningful The display illumination may switch off automatically during this time To r...

Page 45: ...ars The display is automatically canceled after a certain time if a corresponding time value has been set You have the following options Select a different measured value display press the MEAS key until the desired measured value display appears View a different component by pressing the or key Change to the menu system Keep pressing the key until a menu appears If the left or right function key ...

Page 46: ... use The or key to select the desired function Call the selected function using the key Return to measuring mode using the key You can also return to measuring mode by pressing the MEAS key on the control panel 5 4 2 Setting the contrast This function allows you to set the contrast of the display To do this press the MEAS key for several seconds until the measured value display disappears and the ...

Page 47: ...ng using 5 4 3 Setting the language With this function you can set the operating language To do this use the and keys in the main menu to select the menu item Language and activate this by pressing the key A menu appears with selection of the operating languages Figure 5 2 Language menu Use the and keys to select the desired language and activate this by pressing the key ...

Page 48: ...s function to change the access privileges The analyzer has the following three user levels Level 0 Standard no limitation to access Level 1 Authorized user Level 2 Service access only for service personnel Proceed as follows to change the user level 1 Call the main menu as described in Section Setting the language Page 47 2 In the main menu use the and keys to select the menu item Login and activ...

Page 49: ...d password to HIDE as follows Press the key in order to set the cursor to the desired position Press the key to change to edit mode for characters Press the and keys until the correct character is displayed Press the key to select the character The character then appears at the cursor position If HIDE is displayed as the password press the key The message Aut user successful is displayed Note Dura...

Page 50: ...llowing menu sequence Main menu BCU control unit Parameterization Test gases A menu is displayed with the currently set values Figure 5 4 Menu Test gases example 3 In order to change the value of a parameter move the cursor line displayed inverted using the and keys to the desired parameter and select this by pressing the key The following menu is displayed Figure 5 5 Adjustment of setpoint exampl...

Page 51: ...and adjust if this is not the case 2 Select the menu sequence Main menu BCU control unit Maintenance Calib Valid A menu is displayed with the existing measured components 3 Use the and keys to select the desired measured component and activate this by pressing the key 4 The following menu is displayed example Note Calibration sequence Always calibrate the zero point first and then the full scale v...

Page 52: ... status line displays Calibration Calibration gas or Validation Calibration gas Pass the envisaged calibration gas through the sample gas inlet of the SIPROCESS UV600 Wait until the status line displays Calibration Sample gas or Validation Sample gas Connect the sample gas to the sample gas inlet again The automatic procedure starts up The currently executed part of the procedure is displayed in t...

Page 53: ...elements or computer based from a PC with the SOPAS ET operating software or via the Modbus communication interface Please note that operation using SOPAS ET allows an increased number of functions and more complex functions than direct access on the analyzer This section only describes the basic functions for retaining operational readiness of the analyzer ...

Page 54: ...t symbol 2 Current input menu 6 MEAS key 3 Number of the input menu 7 Function keys 4 LEDs for operational readiness POWER failure FAILURE and maintenance request MAINTEN REQUEST 8 Current menu branch Figure 6 1 Control panel with display example Note Display illumination The display backlighting switches off automatically after a certain time It can be reactivated by clicking on the right or left...

Page 55: ...ollowing meaning are positioned on the right side of the control panel POWER The device is switched on the power supply is present FAILURE An error message is present the F failure status is set MAINTEN REQUEST At least one of the status flags M maintenance C check or U uncertain is set Status Page 71 or the Maintenance state has been activated manually ...

Page 56: ...m line of the respective menu The following functions are available In order to activate a key it is sufficient just to touch it Table 6 1 Assignment of function keys Display Function Return to previous menu Inputs modifications which have not been saved are rejected Call current device status see Setting the contrast Page 46 Call start the selected menu function Change to edit mode Call main menu...

Page 57: ...t carry out calibrations Other operating functions can be carried out Measuring The analyzer module is in the normal operating state Only appears if the menu branch of an analyzer module is called Purging A purging time is active measuring mode is interrupted Cal Val A calibration procedure or validation measurement is currently running current phase If a calibration procedure or manual validation...

Page 58: ...ighting may switch off automatically after a certain time Characteristics of an unsafe operating state Characteristic Remedy LED Power not lit Check that the power supply is connected external power switch fuses LED Failure lit Check internal messages Measured values flash LED Maintenance request lit A maintenance request is present resulting possibly in interruption in measuring mode Measured val...

Page 59: ...ons of the BCU and functions of the UV module In addition there are menu branches for general adaptation of operating functions e g language display restart The functions of the input output module are an exception and are present in the BCU menu branch Since many functions are freely selectable the contents of a menu branch depend on the implemented functions of the respective module The first me...

Page 60: ...vileges Page 48 Service exclusively for trained and authorized specialists Note Functions protected by an access code are only displayed if the corresponding user level has previously been enabled The corresponding code is entered using MEAS main menu 2 User level 1 Authorized user or 2 Service see also Changing the access privileges Page 48 6 2 Initial operating steps 6 2 1 Introduction to operat...

Page 61: ...ey until a menu appears If the left or right function key has been pressed in the last 30 minutes the last selected menu is displayed again otherwise the main menu appears Selecting the main menu From the measured value display by pressing the or key the latter several times if necessary The following display appears You can now use The or key to select the desired function Call the selected funct...

Page 62: ...es The analyzer has the following three user levels Level 0 Standard no limitation to access Level 1 Authorized user Level 2 Service access only for service personnel Proceed as follows to change the user level 1 Call the main menu as described in Section Auto Hotspot 2 In the main menu use the and keys to select the menu item Login and activate this by pressing the key The following menu is displ...

Page 63: ...r to the desired position Press the key to change to edit mode for characters Press the and keys until the correct character is displayed Press the key to select the character The character then appears at the cursor position If HIDE is displayed as the password press the key The message Aut user successful is displayed Note Duration of validity User level 1 now remains active for the time set as ...

Page 64: ...owing input of password You can now enter values or change displayed values Input of numbers The previously set number is displayed in the menu with the cursor at the position to be changed You can now use the key to select the digit to be changed the key to change the selected digit the key to import the displayed value the key to complete the input and return to the previous menu ...

Page 65: ...h the cursor at the position to be changed You can now use the key to select the position to be changed the key to change to the character set The meanings of the displayed function keys change You can now use the and keys to select the desired character the key to import the selected character into the input block the key to complete the input and return to the previous menu ...

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Page 67: ...is function you can set the operating language To do this use the and keys in the main menu to select the menu item Language and activate this by pressing the key A menu appears with selection of the operating languages Figure 7 1 Language menu Use the and keys to select the desired language and activate this by pressing the key ...

Page 68: ...ator standard A Authorized user Access privileges View Adjust start Menu No Menu tree O A Explanation 1 Logon 1 1 Aut Users 1 1 Service 4 Diagnostics 4 1 Status See section Status Page 71 4 1 1 Measured values 4 1 1 1 Auxiliary values 4 1 2 Modules 4 1 2 x Module 4 1 3 Limits 4 1 3 x Measured component 4 1 3 x Auxiliary values 4 1 3 x y Auxiliary value 4 2 Logbooks See section Display logbook Page...

Page 69: ...tputs See section Inputs and outputs Page 81 4 5 1 Analog output AOn 4 5 1 n AOn 4 5 2 Digital output DOn 4 5 2 n DOn 4 5 3 Analog input AIn 4 5 3 n AIn 4 5 4 Digital input DIn 4 5 4 n DIn 4 6 System overview See section System overview Page 85 4 7 I O overview See section IO overview Page 86 4 8 Product information See section Product information Page 86 4 8 1 System 4 8 2 BCU 4 8 3 Modules 4 8 3...

Page 70: ...70 Operating Instructions 10 2013 A5E03529375 02 7 2 2 Overview The following diagnostics functions are possible Status Logbook Measured values Results Inputs and outputs System overview Overview of inputs and outputs Product information Operating hours Service maintenance ...

Page 71: ...suring function is interrupted 1 U Uncertain Unsafe operating state or measured value 1 L Limit Limit 2 T Timeout Internal timeout of measured signals e g during a calibration procedure 2 E Extended Internal message 2 Status flags 1 Corresponds to specification in accordance with NAMUR 2 Without NAMUR significance The status flags are displayed in the Status menu The status flags are displayed in ...

Page 72: ...us represents the signal which is sent by the hardware which internally provides the measured signal for the component e g an analyzer module For virtual components in the example NOx the status is a group status of all signal sources from which the virtual component is calculated Module status Menu call Main menu Diagnostics Status Modules A menu with the status of the individual analyzer modules...

Page 73: ...e measuring range and the limit has therefore been triggered If you select the individual measured components you are provided with information on the limits and the current measured value The following menu is then displayed example The characters following the limits have the following meaning ok The current measured value is within the set limits The current measured value is smaller than the l...

Page 74: ...splayed with an overview of the logbooks example Use the and keys to navigate to the individual logbooks The following menu is displayed example The texts in the lines have the following meaning in each case from left to right 1 Message number total number of messages date and time of last change in status 2 Triggering module cause of message 3 Status of this message last change in status number o...

Page 75: ...ing menu is then displayed example You have the following options for displaying the measured values Display in menu Display List All measured values as numbers Bargraph All measured values as bargraphs Time axis Y T trend 6 min Measured value progression as trend with appropriate resolution Time axis Y T trend 120 min Current outputs Measured values as mA values Auxiliary values Auxiliary values ...

Page 76: ...all Main menu Diagnostics Measured values Bargraph The following menu is then displayed example The bargraph contains the following information The measured component is displayed on the left above the bargraph and the current value on the right The start of scale value is displayed on the left below the bargraph and the full scale value on the right The unit is displayed between them The bargraph...

Page 77: ...o measured values are displayed in each Y T trend Use the and keys to navigate to further measured values if present Measured values as output currents display in mA Menu call Main menu Diagnostics Measured values Current outputs The following menu is then displayed example The menu shows the measured values that are output via an analog output as signals of the analog output The measured values f...

Page 78: ...Live zero zero of output current range Range sel Mode of output range selection Status AOnR Current output range 0 1 AOn assigned analog output Range 0 Activation status of output range 0 on off Range 0 Start Physical start of scale value of output range 0 Range 0 End Physical full scale value of output range 0 Range 1 Output range 1 same parameters as range 0 Range 1 Start Range 1 End Auxiliary v...

Page 79: ...on results A menu with the data of the last calibration is then displayed 1 Use the and keys to navigate to the desired component or auxiliary value and select using the key 2 Then select one of the parameters Zero Ref point The following menu is now displayed example The following parameters can be displayed Display Description Relative Drift between this calibration and the previous calibration ...

Page 80: ...layed 1 Use the and keys to navigate to the desired component or auxiliary value and select using the key 2 Then select one of the parameters Zero Ref point The following menu is now displayed example The following parameters can be displayed Display Description Date Current date representation DD MM YY Time Current time 24 hour representation Setpoint Setpoint of the used calibration gas Actual v...

Page 81: ...ttings of each signal connection Analog outputs Menu call Main menu Diagnostics IO Analog output The following menu is then displayed example The menu displays all analog outputs which have a signal source together with their actual output current values In order to obtain detailed information on an analog output select it using the and keys and then by pressing the key The following menu is then ...

Page 82: ...ff Range 0 Start Physical start of scale value of output range 0 Range 0 End Physical full scale value of output range 0 Range 1 Output range 1 same parameters as range 0 Range 1 Start Range 1 End Digital outputs Menu call Main menu Diagnostics IO Digital output The following menu is then displayed example The menu displays all digital outputs which have a function together with their current stat...

Page 83: ...ce Assigned internal signal Value Current logical status of the digital output 0 inactive 1 active Inverted Electronic switching logic Analog inputs Menu call Main menu Diagnostics IO Analog input The following menu is then displayed example The menu displays all configured analog inputs together with their actual input current values In order to obtain detailed information on an analog input sele...

Page 84: ...the name of analog input Note Configured note reference comment etc Input Current input signal Zero Zero point of electronic signal range live zero Max current Full scale value of input current range Measured value Input signal as measured value MR start Start of scale value of physical measuring range MR end Full scale value of physical measuring range Digital inputs Menu call Main menu Diagnosti...

Page 85: ...keys and then by pressing the key The following menu is then displayed example The following detailed information can be viewed Notation in the menu Explanation Name Configure the name of digital input Inverted Electronic switching logic 7 2 8 System overview This function provides an overview of the modules present in the analyzer Menu call Main menu Diagnostics System overview The following menu...

Page 86: ...e input output modules present in the analyzer Menu call Main menu Diagnostics IO overview The following menu is then displayed example If the field following the module name is empty the module is not present in the analyzer 7 2 10 Product information This function provides information on the analyzer hardware and software Menu call Main menu Diagnostics Product info The following menu is then di...

Page 87: ...isplayed example All information on the control unit BCU is displayed in the menu Navigate to further hidden parameters using the and keys The following parameters can be displayed Notation in the menu Explanation Serial no Serial no of the device Hardware Internal information from the vendor SW ID Identification of the installed software vendor ID version SW date Release date of the installed sof...

Page 88: ...he actual operating hours period of use of a number of modules The operating hours of components which have a limited service life e g UV lamp are also displayed This is important for timely purchasing of spare parts Menu call Main menu Diagnostics Operating hours The following menu is then displayed example Use the and keys to select a module The following menu is displayed example ...

Page 89: ...to obtain its internal parameters The following parameters are possible Notation in the menu Explanation Electronics temperature Current temperature of the module electronics Name unit Name of measured component physical unit of measured value Phys range Physical measuring range of component Calibration cell Basic values of calibration cell Drift limit Programmed drift limits Raw values Internal v...

Page 90: ...user Access privileges View Adjust start Menu No Menu tree O A Explanation 3 Calibration and validation functions 3 1 Calibration See section Carrying out a manual calibration Page 108 3 1 x Measured component 3 1 x 1 Zero calibration 3 1 x 1 1 Results 3 1 x 2 Reference point calibration 3 1 x 2 1 Results 3 1 x 3 Reference point calibration using calibration cell 3 1 x 3 1 Results 3 1 x 4 Linearit...

Page 91: ...on adjustment 3 3 1 Measuring duration See section Setting the measuring duration Page 92 3 3 2 Sample gas purging time See section Setting the sample gas purging time Page 93 3 4 Group functions See section Group functions Page 118 3 5 Settings 3 5 1 Calibration gases See section Configuring calibration gases Page 98 3 5 1 x Calibration gas 3 5 1 x 1 Name 3 5 1 x 2 Active 3 5 1 x 3 Pump off 3 5 1...

Page 92: ... the calibration The measuring duration commences in each case following a calibration gas purging time The mean value of the measured values is With calibrations the actual value for the calibration With validation measurements the measured value of the validation measurement Criteria for the setting Adaptation to the damping the measuring duration must be at least 150 to 200 of the set damping t...

Page 93: ... to all calibrations and validations Criteria for the setting The analyzer should be completely filled with the new gas at the end of a purging time and display the final measured values of this gas An appropriate purging time corresponds approximately to the analyzer s response time dead time 100 time Measure the response time as follows For each component check how long it takes following switch...

Page 94: ...imum values of the sample gas purging time in seconds the duration can be edited in line 2 as described in section 7 3 2 2 Configuring automatic calibration This function can be used to compose an automatic calibration procedure Menu call Main menu Calibrations Settings Automatic The following menu is displayed with the names of the possible automatic procedures and their activation status example...

Page 95: ...3529375 02 95 The following menu is displayed with the setting parameters example Parameter settings Activation deactivation The following menu is displayed following selection of the first parameter 1 Active You can select from the following on active off inactive Set the desired status using the and keys and confirm with ...

Page 96: ...following selection of the second parameter 2 Interval Lines 3 and 4 show the smallest possible and largest possible numerical values the desired numerical value can be entered in line 2 as described in section Character input Page 64 Setting the time unit The following menu is displayed following selection of the third parameter 3 Time unit example Set the desired time unit using the and keys and...

Page 97: ...tart date example The previously set time is shown in line 2 and can be overwritten Line 4 shows the display format for the date and time input Set the desired start date as described in section Character input Page 64 Switch to the follow up menu for the time using the key Set the desired start date as described in section Character input Page 64 Input of the time parameters for the automatic cal...

Page 98: ...d Appropriate calibration gas settings are usually preprogrammed by the manufacturer If your operating procedure should require different calibration test settings you can use the following overview as support We recommend that you use each calibration gas setting for only one specific calibration or validation Overview of the calibration gas configuration options N o Menu title Configuration Desc...

Page 99: ...mple and activate it by pressing the key The following menu is displayed with a calibration gas configuration example Use the and keys to select the desired parameter and activate it by pressing the key The parameters have the following meanings Notation in the menu Function Name Name of calibration gas configuration or number of a vacant location Active Yes means that this calibration gas for cal...

Page 100: ...ibration gas configuration or the number of the vacant location example You can now set the desired name as described in section The name of a calibration gas configuration is freely selectable with up to 16 characters e g Nitrogen or Zero gas We recommend that you use a name which reflects the composition or the function of the real calibration gas Availability of calibration gas You can use this...

Page 101: ...sociated calibration gas is flowing into the gas analyzer Menu call Main menu Calibrations Settings Calibration gases Calibration gas setting Pump off The following menu is displayed example The parameters have the following meanings On The sample gas pump is switched off automatically if the calibration gas is used Off The sample gas pump remains switched on if the calibration gas is used You can...

Page 102: ...hing logic using the key The parameters have the following meanings Direct The digital output is electronically activated relay is pulled up if the source is also in the logical activated status open circuit principle Inverted The digital output is electronically activated if the source is in the logical deactivated status closed circuit principle If the source is logical activated the switching o...

Page 103: ...ngs Calibration gases Calibration gas setting Use The following menu is displayed with the previously set components with their setpoints and use IDs or the vacant locations example You can now change the settings for the desired component using the and keys or add a new component by occupying a vacant location Parameterization of a measured component Menu call Main menu Calibrations Settings Cali...

Page 104: ...n be used for zero calibrations and validation measurements As ref gas Yes means that this calibration gas can be used for full scale calibrations and validation measurements Assignment of a measured component This setting is used to assign a component to the associated location in the Use list of the calibration gas configuration Menu call Main menu Calibrations Settings Calibration gases Calibra...

Page 105: ...for calibration procedures and validation measurements for this component You can then set the availability using the and keys Setting the setpoint for a measured component This setting specifies the setpoint of the gas for the calibrations for which these calibration gas settings are used Criteria for the setting The setpoint is usually the actual concentration of the component in the used calibr...

Page 106: ...over to the calibration gas and commencement of the measurement It can be individually set for each measured component in each calibration gas setting CAUTION Risk of incorrect calibrations If the purging time is set too short this can falsify the calibration results In case of doubt you should rather select the purging time to be too long and not too short Menu call Main menu Calibrations Setting...

Page 107: ... define for which calibrations and validations the associated calibration gas is available as zero gas Menu call Main menu Calibrations Settings Calibration gases Calibration gas setting Use Measured component As zero gas The following menu is displayed example You can now set the desired calibration or validation procedure using the and keys and move on to the follow up menu using the key where y...

Page 108: ...vailable as reference gas Menu call Main menu Calibrations Settings Calibration gases Calibration gas setting Use Measured component As reference gas Set the reference gas in the same manner as the zero gas 7 3 3 Carrying out a manual calibration Various calibration and validation procedures can be started in the menu branch Calibration validation The following prerequisites must be observed Note ...

Page 109: ...vate this by pressing the key The following menu is displayed with the possible calibration functions example Note Options for calibration and validation Only those calibration functions are offered for which corresponding setpoints have been stored in the system Likewise only calibrations are offered which can be carried out in the current operating mode If at least one status message exists whos...

Page 110: ...to 0 Note Calibration sequence Always calibrate the zero point first and then the full scale value reference point otherwise the calibration of the full scale value reference point will be inexact Use the and keys to select the desired calibration or validation function and activate this by pressing the key A menu is displayed with the selected calibration or validation function in this case the c...

Page 111: ...lue of calibration gas actual value Measuring 3 Validation the results are calculated and saved Calibration calibration running Calculating 4 Flow of sample gas Purging with sample gas The following menu is displayed example The phase is displayed in the status line the other parameters are as follows Display on screen Description 1 Remaining time Remaining time for current phase 2 NO Component wi...

Page 112: ...arious parameters Display on screen Description Relative Drift between this calibration and the previous calibration Date Current date in representation YY MM DD Time Current time in 24 hour representation Setpoint Setpoint of the used calibration gas Actual value Mean value of the measured actual values Absolute Absolute drift 7 3 4 Display calibration results You can use this function to display...

Page 113: ...bsolute Absolute drift 7 3 5 Carrying out a manual validation measurement A validation measurement is a measuring procedure with a calibration gas A validation measurement is executed just like a calibration procedure the results are evaluated as with a calibration procedure including drift calculation and saved The calibration is not changed by this Validation measurements can only be carried out...

Page 114: ... it impossible e g module fault calibration gas fault the associated validation procedure is not available for selection The following validation functions are possible Display in menu Function Val Zero point Zero calibration Val Ref point Reference point calibration Val Ref point cell Reference point calibration with calibration cell optional only for analyzers with calibration cells Results Disp...

Page 115: ...function The following menu is displayed example Figure 7 3 3211_Val_Zero_point Proceed as follows 1 Connect the calibration gas to the sample gas inlet of the analyzer 2 Select to start with the validation The validation procedure commences The individual validation phases are displayed on the screen during the procedure The meanings are as follows Phase Text in the status line 1 Flow of calibrat...

Page 116: ...he phase is displayed in the status line the other parameters are as follows Display on screen Description 1 Remaining time Remaining time for current phase 2 NO Component with current measured value actual value 3 Mean value Mean value of measured values during the Measuring phase 4 Zero gas Name of calibration gas with setpoint 5 Cancel not shown here Cancel current procedure ...

Page 117: ...fore commences with 2 Meaning of the various parameters Display on screen Description Date Current date in representation YY MM DD Time Current time in 24 hour representation Setpoint Setpoint of the used calibration gas Actual value Mean value of the measured actual values 7 3 6 Display validation results This menu can be used to display the data of the last validation measurement If the date and...

Page 118: ...ibration gas Actual value Mean value of the measured actual values 7 3 7 Group functions This function can be used to manually start preconfigured automatic calibration procedures Usually a number of calibration procedures which match the individual analyzer are specified by the manufacturer Only those calibration procedures are available which can be carried out in the current operating mode If a...

Page 119: ...ion procedure and activate this by pressing the key The question is displayed Start calibration procedure which you can answer as follows Use the key to start the calibration procedure Use the and keys to select the Cancel function in order to cancel or abort the calibration procedure In order to continue with the measurements you must always wait for the end of the calibration procedure The messa...

Page 120: ...perator standard A Authorized user Access privileges View Adjust start Menu No Menu tree O A Explanation 2 Maintenance 2 1 Maintenance signal See section Maintenance status on off Page 121 2 2 Data backup See section Saving restoring data Page 122 2 2 1 System 2 2 1 1 Backup 2 2 1 2 Download 2 2 2 Modules 2 2 2 1 Control unit BCU 2 2 2 1 1 Backup 2 2 2 1 2 Download 2 3 Input output tests I O test ...

Page 121: ...only when carrying out direct maintenance work on the analyzer but also when working on the upstream gas preparation since changes to the system components can also influence the measurements Menu call Main menu Maintenance Maintenance signal The following menu is displayed The parameters have the following meanings On Maintenance signal activated Off Maintenance signal switched off Select the des...

Page 122: ... module using the and keys Then select the desired function using the and keys Save a copy of the current settings is saved The following message is displayed if this function is selected save which you can confirm by pressing the key Download the current settings are replaced by a saved copy If this function is selected a further menu is displayed with the options Last replaces the current settin...

Page 123: ...s have an effect on the selected signal output The other signal connections remain in the normal operating state NOTICE Risk for connected systems As soon as the test function of a signal output is selected the normal operating function of this signal output is deactivated The signal output is then switched to the electronic state which is selected in the test function The status C Check is set fo...

Page 124: ...n of the analog outputs the following menu is displayed with the possible analog outputs Use the and keys to select the analog output to be tested and terminate the test by pressing the key Analog output 4 has been selected here as example Lines 3 and 4 show the minimum and maximum values you can set the value which the analog output should have in line 2 ...

Page 125: ...output 3 has been selected here as example Set the state to be assumed by the digital output The following meanings apply 0 Output deactivated 1 Output activated Analog inputs Following selection of the analog inputs the menu is displayed with the possible analog inputs Testing of the analog inputs is carried out as described in the section Analog outputs Digital inputs Following selection of the ...

Page 126: ...ts all saved values remain unchanged NOTICE Risk for connected systems The normal measuring function is temporarily interrupted during the restart and the maintenance signal is activated The analyzer is ready for operation again following execution of the restart Make sure that this situation does not cause any problems with connected positions Menu call Main menu Maintenance Restart BCU The follo...

Page 127: ...ss privileges View Adjust start Menu No Menu tree O A Explanation 5 Parameter assignments 5 1 Measured values See section Configuration of measured value display Page 132 5 1 x Measured component 5 1 x Auxiliary values 5 1 x y Results 5 2 Measured value display See section Configuration of measured value display Page 132 5 2 x Measured component 5 2 x 1 Format 5 2 x 2 Hiding of measured value 5 2 ...

Page 128: ...xiliary values 5 5 x y Auxiliary value 5 6 Pump See section Pump settings Page 140 5 6 1 Pump off 5 6 2 Power 5 7 Inputs and outputs 5 7 1 Analog outputs AO See section Configuring the analog outputs Page 142 5 7 1 n AOn 5 7 1 n 1 Source 5 7 1 n 1 y Value measuring point 5 7 1 n 2 Zero 5 7 1 n 3 Range 0 5 7 1 n 3 1 On off 5 7 1 n 3 2 Start 5 7 1 n 3 3 End 5 7 1 n 4 Range 1 5 7 1 n 4 1 On off 5 7 1...

Page 129: ...point status MPS 5 7 2 n 1 7 Measuring point MPiS 5 7 2 n 1 8 Pump off BVO1 5 7 2 n 1 9 Sample gas BVO4 5 7 2 n 1 10 Calibration gases 5 7 3 Digital input DIn See section Configuring the digital inputs Page 147 5 7 3 n DIn 5 7 3 n 1 Destination 5 7 3 n 2 Input 5 8 Communication 5 8 1 LAN See section Configuring a LAN connection Page 150 5 8 1 1 IP address 5 8 1 2 Subnet 5 8 1 3 Gateway 5 8 2 Modbu...

Page 130: ...for the switchover phase Page 155 5 10 1 2 1 DOi 5 10 1 3 Measured values See section Selecting the measuring point display Page 155 5 10 2 User functions See section Starting user functions Page 156 5 10 3 Display setting 5 10 3 1 Timeout with login See section Setting the waiting time for automatic logoff Page 157 5 10 3 2 Automatic light off See section Setting the waiting time for automatic di...

Page 131: ...0 2013 A5E03529375 02 131 The following menu is displayed example Use the and keys to select the desired measured component or auxiliary value and activate this by pressing the key The following menu is displayed with the possible setting functions example Use the and keys to set the desired state ...

Page 132: ...lue display has more than 3 digits the value is displayed more accurately than the actual measuring accuracy In addition the last digits of the display may change frequently even though the measured value with consideration of the possible accuracy is more or less constant measured value noise You can influence this effect by means of damping see section If you limit the number of decimal places s...

Page 133: ...ns With hiding of measured value Within hidden measured value ranges the displayed value does not usually correspond to the actual measured value As soon as the measured value leaves the hidden range the actual measured value is displayed again This effect also occurs in the opposite direction This response must be taken into consideration if external controllers are connected Without hiding of me...

Page 134: ...put ranges Specification of which digital output signals the current output range These settings can be selected for each individual component also for virtual components If measuring point switching is set the settings can be made for each individual measuring point Menu call Main menu Parameters Output ranges The following menu is displayed example Use the and keys to select the desired measured...

Page 135: ...the measured value exceeds the full scale value of the small output range the large output range is activated automatically i e the electronic signal span of the analog output is adapted As soon as the actual measured value in the large output range falls below 90 of the full scale value of the small output range the small output range is activated again Digital output for status of output range B...

Page 136: ...nts noise and also to smooth varying values if e g only the average measured value is relevant Note The damping is effective on the measured value display and output and is also active during a calibration validation If the constant damping is increased the response time of the analyzer T90 time is accordingly longer If the constant damping is reduced the noise can become larger A time constant wi...

Page 137: ...ithout greatly increasing the response time In contrast to constant damping dynamic damping is automatically deactivated when the measured value changes rapidly Small variations in the measured value can be smoothened in this manner and fast changes in measured value are nevertheless displayed correctly The response is defined using the parameter Threshold in units of measured component as follows...

Page 138: ...damping is activated as soon as the difference between two successive measured values is smaller than the set threshold Status OFF means that the dynamic damping is not active under any circumstances Time constant setting of the desired damping constant Threshold threshold for activation of dynamic damping with status ON Figure 7 4 Dynamic time constant example Change the Status parameter by selec...

Page 139: ...Main menu Parameters Limits Measured component Limit n The following menu is displayed example You can then set the individual parameters as follows Setting a limit Use the and keys to select the first parameter Value Set the desired limit in the follow up menu as described in section Character input Page 64 Selecting the message type Use the and keys to select the second parameter Type Set the me...

Page 140: ...menu is displayed with the available digital outputs Use the and keys to select the desired digital output A further menu is displayed in which you can select the electronic switching logic direct or inverted 7 5 7 Pump settings Switching the pump on and off This function can be used to manually switch the sample gas pump option on and off This function controls the integral sample gas pump and th...

Page 141: ...ces the delivery rate of the pump This function is used to set the desired volume flow of sample gas This is better than operating the pump at full power and throttling the volume flow using a control valve As a result of this measure there is a reduced load on the pump and the service life is extended Menu call Main menu Parameters Pump Pump off The following menu is displayed example You can now...

Page 142: ... menu is displayed example The parameters have the following meanings Source Assigned internal signal source Zero Zero point of the electronic signal span Range 0 Activation status of output range 0 Range 1 Activation status of output range 1 Range sel Mode of range selection Status Digital output for status of output range Assigning the internal signal source to an analog output In the previous m...

Page 143: ...uring point 1 Select the component whose measured values are to be output by the analog output In order to select an auxiliary value Select Auxiliary values and then the desired value Set None in order to switch off the analog output 2 Set the desired source using the and keys Setting the live zero In the first menu select parameter 2 Zero The following menu is displayed example The functional pri...

Page 144: ...cale value of the output range To do this Use the and keys to select End and set the physical value which is to correspond to the full scale value of the electronic signal span 20 mA Set the mode of range selection To do this Use the and keys to select the range selection Range sel and use the and keys to set the selected mode The following modes are possible auto Autoranging 0 Output range 0 perm...

Page 145: ...le An internal status or control function can be assigned to each digital output This source controls the status of the digital output A unique ID tag is assigned to each source The electronic switching logic is inverted inv on the screen or direct blanks Assigning the status or control function source to a digital output In the previous menu select the digital output In the subsequent menu select...

Page 146: ... BVO4 Control signal for external sample gas valve Calibration gases Activation status of a calibration gas control signal for external valve None Not occupied digital output is in logical status 0 1 0 purging time 1 measuring time 1 Select the desired source using the and keys 2 Search for the desired source in the follow up menus Selecting the electronic switching logic In the previous menu sele...

Page 147: ... a power supply failure digital outputs with direct switching logic signal that the associated function is not activated In the event of a power supply failure digital outputs with inverted switching logic signal that the associated function has been triggered Carefully clarify the consequences prior to assignment and ensure that a dangerous situation cannot occur in the event of a fault or failur...

Page 148: ...idation measurement Cancel Cal Val Cancel a running calibration validation Failure Activate status flag F for complete system Maintenance Activate status flag M for complete system Pump off External control signal for switching off the gas pump Calibration gas fault External fault message Calibration gas not available 1 Disable Cal Val External control signal to prevent calibrations validations 1 ...

Page 149: ... pulled up if the source is also in the logical activated status open circuit principle Inverted The digital output is electronically activated if the source is in the logical deactivated status closed circuit principle If the source is logical activated the switching output is electronically in the deactivated status relay dropped out Set the desired switching logic using the and keys 7 5 8 4 Con...

Page 150: ...le The 5 MAC address parameter is not shown here You can now change one of the addresses as follows Use the and keys to select the associated address Set the new address in the follow up menu as described in section Character input Page 64 Restarting the internal LAN controller Use the and keys to select the 4 Restart Ethernet parameter and activate the function by pressing the key This function i...

Page 151: ...low up menu according to your requirements You can configure the following Modbus parameters Notation in the menu Function On off Modbus active inactive Slave address Device address in accordance with Modbus specification Type Interface type TCP or RTU TCP parameters TCP port RTU parameters Baud rate parity data bits stop bits 7 5 10 Setting the date and time The current date is set in this menu N...

Page 152: ... time following switching over before the measured value is output Measuring time Duration of measurement at the measuring point Digital output Digital output for controlling the switchover Requirements Separate equipment for switching over the gas supply between the measuring points e g solenoid valves Electric connections to the controlling digital outputs if required additional intermediate ele...

Page 153: ... from a measuring point 7 5 11 1 Programming the measuring point switchover Menu call Main menu Parameters Additional functions Measuring point switchover Measuring points MPi Measuring point The following menu is displayed example The parameters have the following meanings On off Activation status Name Name of measuring point Purging time Set purging time Measuring time Set measuring time Status ...

Page 154: ...e gas purging time Page 93 Setting the measuring time 1 Use the and keys to select Name 2 Set the measuring time in the follow up menu as described in section Character input Page 64 Assigning a status output to the measuring point The assigned digital output is to control a solenoid valve which switches over the sample gas path to this measuring point The digital output is logically active as lon...

Page 155: ...time Menu call Main menu Parameters Additional functions Measuring point switchover Status MPS In the menu use the and keys to select the desired digital output In the follow up menu use the and keys to select the desired switching logic The following meanings apply inverted inv direct no display 7 5 11 3 Selecting the measuring point display Menu call Main menu Parameters Additional functions Mea...

Page 156: ... values of all measuring points are available in menus and measured value displays for the measured components and auxiliary values Off Only the current measured value is available in menus and measured value displays for the measured component and auxiliary value 7 5 12 Starting user functions User functions are individual functions programmed using the SOPAS ET PC software You can use this menu ...

Page 157: ...r automatic logoff The waiting time set for automatic logoff determines the period for which a selected user level remains active if a function key containing text is not activated Menu call Main menu Parameters Additional functions Display settings Logon timeout The following menu is displayed example Select the desired waiting time using the and keys and confirm the setting with ...

Page 158: ...lay settings Auto light off The following menu is displayed Select the desired setting using the and keys and confirm the selected setting with The parameters have the following meanings On Display backlighting goes off automatically Off Display backlighting remains on permanently Note The automatic switch off is activated when delivered i e the display backlighting is canceled if a function key c...

Page 159: ... all parts wetted by the sample gas for at least two hours with dry nitrogen Remove liquid and or solid residues by carrying out decontamination in accordance with the requirements resulting from such contamination If necessary contact the Siemens servicing department If the enclosure has also come into contact with harmful gases during the application it must also be decontaminated before carryin...

Page 160: ...e the analyzer immediately out of operation by interrupting the power supply at an external point e g by disconnecting the power plug from the power socket or switching off the external line fuse Contact the Siemens servicing department or other trained specialists in order to have the analyzer repaired 8 3 Maintenance The analyzer and the associated peripheral units must be regularly checked and ...

Page 161: ... checked Display logbook of maintenance requests and fault messages Calibration gas supply remaining pressure status of gas line and associated valves Gas preparation if present state of individual components Cleaning the enclosure Observe the following when cleaning the enclosure Only use a soft lint free cloth for cleaning Moisten the cloth if necessary and use a mild detergent Never use mechani...

Page 162: ...k 6M 1Y 2Y 10Y x x x x Check the following components if present and repair or replace as necessary Flow sensor Moisture sensor Barometric pressure sensor Pressure sensor for sample gas x x x x Check I O module x x x Readjust calibration unit if present x x Check gas paths for leaks x x Replace UV lamp x x Replace gas filter for NO measurement x Replace battery of control unit 6M six monthly 1Y an...

Page 163: ...terferences it could be the case that the software no longer functions correctly In such cases switch off the SIPROCESS UV600 and switch it on again after a few seconds If the internal overtemperature fuse has tripped inform the customer service department so that the fuse can be replaced 8 4 2 Response in case of fault displays If the Fault LED lights up you must check the diagnostics functions o...

Page 164: ... for several minutes using a dry neutral gas e g N2 If necessary you must also extend this action to all components of the gas preparation The SIPROCESS UV600 is heated during operation This prevents condensation of individual components in the analyzer When the analyzer is now disconnected from the power supply the sample gas remaining in the analyzer can condense and damage the internal gas path...

Page 165: ...ecting cable CAN bus 0 5 m blue distribution board sensor module A5E03707244 Connecting cable CAN bus 0 5 m red distribution board operator module A5E03707757 FKM hose d 3 5 1 m long 1 2 5 A5E03707758 Straight screwed gland D4 SS316 Swagelok A5E03707759 Angled screwed gland D4 SS316 Swagelok A5E03707760 Reduction gland D4 D6 pipe nipple SS316 A5E03707761 Accessory plug for 19 enclosure A5E03707762...

Page 166: ...A5E03707925 UV sample chamber 300 mm aluminum 1 A5E03707936 UV sample chamber 80 mm aluminum A5E03707937 UV sample chamber 21 mm aluminum A5E03707938 UV sample chamber 5 6 mm aluminum A5E03707939 UV sample chamber 1 5 mm aluminum A5E03707940 UV sample chamber 0 4 mm aluminum A5E03707941 Calibration chamber with holder for NO 1 A5E03707942 Calibration chamber with holder for SO2 and H2S A5E03707943...

Page 167: ...emperature sensor 1 2 A5E03707972 Straight screwed gland D4 SS316 Swagelok A5E03707973 Angled screwed gland D4 SS316 Swagelok A5E03707974 Reduction gland D6 D4 pipe nipple SS316 A5E03707986 Diaphragm pump type 123 24 V 50 Hz 1 A5E03707987 Diaphragm set EPDM for type 123 1 2 A5E03707988 O ring for gas pump suspension 1 2 A5E03708919 Electronics board SIPROCESS UV600 small module AS 02 A5E03708920 E...

Page 168: ...Spare parts accessories 9 5 Gas module and pneumatic supply SIPROCESS UV600 168 Operating Instructions 10 2013 A5E03529375 02 ...

Page 169: ...use Table 10 2 Requirements of location of use Location of use Within closed building Atmospheric pressure in the environment 700 to 1200 hPa Relative humidity 10 95 non condensing Permissible contamination Pollution degree 1 Maximum geographic height of location of use 2500 m above sea level Operating position Front panel vertical max 15 inclination in each spatial axis 1 Permissible vibration sh...

Page 170: ...e 750 MHz 20 MHz increased errors in measurement may occur with small measuring ranges Internal line fuse Primary Secondary 6 3 A not replaceable 8 A Measuring behavior Table 10 4 Measuring behavior relating to sample gas pressure 1013 hPa absolute 0 5 l min sample gas flow and 25 C ambient temperature Reference point drift 1 week of respective span Zero drift Standard measuring ranges Small measu...

Page 171: ... 3 EN 14181 2 With operation in air conditioned environment 2 C temperature deviation and daily zero calibration Gas inlet conditions Table 10 6 Gas inlet conditions Sample gas Sample gas pressure Relative to ambient atmospheric pressure 200 300 hPa 0 2 0 3 bar Sample gas flow 20 l h 120 l h 333 cm3 min 2000 cm3 min Sample gas temperature 5 55 C 41 131 F Dew point Below the ambient temperature Pur...

Page 172: ... mA floating electrically isolated residual ripple 0 02 mA resolution 0 1 20 μA accuracy 0 25 of full scale value max load 500 Ω max output voltage 15 V adjustable start or fault status Analog inputs 2 0 20 mA reference potential GND max signal strength 30 mA max overcurrent protection 1 A input load 50 Ω converter accuracy 0 5 max voltage 50 V Relay outputs 8 with changeover contacts max voltage ...

Page 173: ...Technical data 10 2 Dimension drawing SIPROCESS UV600 Operating Instructions 10 2013 A5E03529375 02 173 10 2 Dimension drawing Figure 10 1 Dimension drawing of enclosure ...

Page 174: ...Technical data 10 2 Dimension drawing SIPROCESS UV600 174 Operating Instructions 10 2013 A5E03529375 02 ...

Page 175: ...e commonly referred to as ESD devices This is also the international abbreviation for such devices ESD modules are identified by the following symbol NOTICE ESD devices can be destroyed by voltages well below the threshold of human perception These static voltages develop when you touch a component or electrical connection of a device without having drained the static charges present on your body ...

Page 176: ...or Basic protective measures against electrostatic discharge Ensure good equipotential bonding When handling electrostatic sensitive devices ensure that your body the workplace and packaging are grounded This prevents electrostatic charge Avoid direct contact As a general rule only touch electrostatic sensitive devices when this is unavoidable e g during maintenance work Handle the modules without...

Page 177: ...ent corresponds to the hundredth part of the whole vol Volume percent Degrees angular C Degrees Celsius F Degrees Fahrenheit A Ampere AC Alternative Current AI Analog Input among others among others AO Analog Output or or Approx approx CaF2 Calcium fluoride CAN Controller Area Network an asynchronous serial fieldbus system CH4 Methane Cl2 Chlorine CLD Chemiluminescence detector cm Centimeter CO Ca...

Page 178: ... Fct Function GFC Gas Filter Correlation A measuring method Possibly Possibly GND Chassis ground GSD Device master data h Hour from lat hora H2O Water vapor H2S Hydrogen sulfide HU Height unit 1 HU correspondence to 1 3 4 inch i e 44 45 millimeter hPa Hectopascal 1 hPa corresponds to one millibar mbar Hz Hertz IEC International Electrotechnical Commission IFC Interference Filter Correlation A meas...

Page 179: ...ocess Automation PA Polyamide a plastic commercial name e g nylon PE Protective Earth ppm Parts per million 10 6 0 0001 PROFIBUS Process fieldbus PTFE Polytetrafluoroethylene a plastic commercial name e g Teflon PVDF Polyvinylidene fluoride a plastic RAM Random access memory memory with random direct access RC R resistor C capacitor R H RH Relative humidity RS232 Serial interface for data communic...

Page 180: ...Lists B 1 List of abbreviations SIPROCESS UV600 180 Operating Instructions 10 2013 A5E03529375 02 Abbreviation Description Δ Difference μA Microampere μF Microfarad μm Micrometer Ω Ohm ...

Page 181: ...ing an automatic calibration 120 Setting the sample gas purging time 95 Calibration gas 28 Calibration 51 Setpoints 50 Calibration gases 100 Basic settings 100 Configure 100 Calibration procedure Sequence 112 Calibration results 81 Character input 66 Code 48 64 Configure Automatic calibration 96 Calibration gases 100 Connections Electrical connections 29 Gas connections 26 42 Contrast 46 Control p...

Page 182: ...ons 72 G Gas connections 42 Gas module Spare parts 169 Gas preparation 43 Gas sampling 43 Guidelines ESD guidelines 177 H Hardware Design 61 I Initial calibration 51 Input output module 61 Spare parts 168 Input output modules 33 88 Inputs 83 Test 125 Installation Dimensions 23 Requirements 25 IO overview 88 L Language 47 69 Line fuse 31 List of abbreviations 179 Location of use 12 Environmental co...

Page 183: ...terials 19 174 Sample gas purging time 95 Service information 91 Setting Access privileges 48 64 Contrast 46 Language 47 69 Sample gas purging time 95 Setpoints of the calibration gases 50 Waiting time for automatic logoff 159 Waiting time for display switch off 160 Shutting down 166 Signal connections 32 33 Spare parts 167 Control unit 167 Enclosure 167 Gas module 169 Input output module 168 UV m...

Page 184: ...Index SIPROCESS UV600 184 Operating Instructions 10 2013 A5E03529375 02 V Validation Implementation 115 Manual 115 Parameter 118 W Waiting time Automatic logoff 159 Display switch off 160 Y Y T trend 79 ...

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