ROPA Tiger 6 Original Operating Manual Download Page 10

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Contents

10 / 564

6.25.1

Setting fan speed.................................................................................. 353

6.25.2

Adjusting set temperature..................................................................... 353

6.26

Electrics..................................................................................................356

6.26.1

Voltage monitoring.................................................................................356

6.26.2

Battery disconnect relay........................................................................ 356

6.26.3

Battery emergency shutdown................................................................357

6.27

Printer.....................................................................................................358

6.27.1

Description of the keyboard functions...................................................358

6.27.2

Which thermally-sensitive paper suits?................................................. 358

6.28

Shutdown............................................................................................... 360

Maintenance and Service........................................ 361

7.1

Diesel engine.........................................................................................363

7.1.1

Dry air filter............................................................................................364

7.1.2

Oil change at diesel engine...................................................................369

7.1.3

Fuel supply............................................................................................ 371

7.1.3.1

Replacing/draining water of the fuel prefilter insert at the electric

pump...................................................................................................... 373

7.1.3.2

Replacing fuel prefilter cartridge and main fuel filter cartridge.............. 374

7.1.3.3

Bleeding the fuel system.......................................................................376

7.1.3.4

Refuelling with diesel fuel......................................................................377

7.1.3.5

Microorganisms in the fuel system........................................................378

7.1.4

Cooling system diesel engine............................................................... 379

7.1.4.1

Cleaning of the cooling system............................................................. 380

7.1.4.2

Checking coolant................................................................................... 383

7.1.4.3

Replacing coolant.................................................................................. 384

7.1.4.4

Remarks of ROPA on the coolant (general information)....................... 385

7.1.5

Valve clearance adjustment...................................................................385

7.1.6

SCR exhaust after-treatment with AdBlue

...........................................386

7.1.6.1

Exchanging the AdBlue

filter insert......................................................386

7.1.7

Other maintenance work on the engine................................................ 388

7.2

Pump distributor gears (PDG)...............................................................388

7.3

Hydraulic system................................................................................... 389

7.3.1

Hydraulic oil tank................................................................................... 392

7.3.1.1

Hydraulic fluid change........................................................................... 393

7.3.1.2

Exchange suction return filter element..................................................395

7.3.2

Exchange of pressure filter element......................................................397

7.3.3

Collective return pipe protective strainer...............................................399

7.4

Mechanical drive for steering axles.......................................................400

7.4.1

Cardan shafts from CVR gearbox to the steering axles........................400

7.4.2

Maintenance knuckle joints of the axles............................................... 401

7.5

CVR gearbox (Traction drive)................................................................402

7.5.1

Oil cooler CVR gearbox........................................................................ 406

7.6

Axles...................................................................................................... 407

7.6.1

Planetary gearing (applies to all 3 axles)..............................................407

7.6.2

Differential gears front axle (portal axle)............................................... 409

7.6.3

Differential gears 1nd rear axle.............................................................410

7.6.4

Differential gears 2nd rear axle.............................................................412

7.6.5

Reduction gears.....................................................................................413

7.6.5.1

Oil cooler reduction gears..................................................................... 415

7.6.6

Portal drives front axle.......................................................................... 416

7.7

Pneumatic system................................................................................. 417

7.8

Defoliator................................................................................................417

7.8.1

Defoliator service position..................................................................... 419

7.8.2

Setting the leaf sensor.......................................................................... 422

7.8.3

Depth-control wheels (not with R*SU)...................................................424

7.8.4

Defoliator shaft.......................................................................................425

Summary of Contents for Tiger 6

Page 1: ...iger 6 with RR lifting unit Software version 19T0017 Printed in Germany 07 2019 Edition 3 E901415GB Translation of the Original Operating Manual Tiger 6 with RR lifting unit Software version 19T0017 P...

Page 2: ...enbau de This operating manual may only be reprinted or otherwise reproduced even in excerpts with the express approval of ROPA GmbH Any type of reproduction distri bution or storage on data medium in...

Page 3: ...Contents 3 564 Contents...

Page 4: ...Contents 4 564...

Page 5: ...ds caused by process materials 35 2 16 Hazards caused by noise 35 2 17 Hazards caused by the hydraulic system 36 2 18 Hazards caused by pneumatic system 36 2 19 Hazards caused by hot substances surfac...

Page 6: ...machine 102 6 2 1 Working in the vicinity of power lines 104 6 2 2 Behaviour during or after contact to the power lines 104 6 3 R Concept 104 6 3 1 Colour terminal R Touch 105 6 3 1 1 Display areas on...

Page 7: ...6 Switching off cruise control in operating mode Field 178 6 7 4 7 Quick description cruise control in operating mode Field 179 6 8 Road traffic 180 6 8 1 General 180 6 8 2 Additional chassis option...

Page 8: ...pm RES only 231 6 13 2 4 Setting cleaning shaft height only with RES 232 6 13 3 Depth control wheels 233 6 13 4 Defoliator discharge activity 235 6 13 5 Additional defoliator lifter 237 6 13 6 Leaf au...

Page 9: ...ainer wheel guide grids 303 6 16 5 Offset strainer wheel tines 307 6 16 6 Spring tines option 308 6 16 7 Wiper 308 6 17 Elevator 309 6 17 1 Fold elevator out in 309 6 17 2 Setting elevator rotational...

Page 10: ...1 5 Valve clearance adjustment 385 7 1 6 SCR exhaust after treatment with AdBlue 386 7 1 6 1 Exchanging the AdBlue filter insert 386 7 1 7 Other maintenance work on the engine 388 7 2 Pump distributor...

Page 11: ...he conveyor drive shaft and cleaner roller 460 7 15 Unload elevator 462 7 15 1 Tighten the belt 464 7 16 Air conditioning and ventilation system 466 7 16 1 Condenser air conditioning system 466 7 16 2...

Page 12: ...g quality 524 9 Lists Tables Plans Diagrams Maintenance Verification 527 9 1 Lubricating and operating supplies 529 9 2 Maintenance table 531 9 3 Lubrication schedule for RR 6 row lifter 535 9 4 Lubri...

Page 13: ...Preface 13 564 1 Preface...

Page 14: ...Preface 14 564...

Page 15: ...Important information Original ROPA spare parts have been especially developed for your machine They conform to the high ROPA standards for safety and reliability We would like to point out that parts...

Page 16: ...ly ensure timely repairs Have the machine respectively main tained or repaired according to regulations Employ the decades of experience collected by ROPA in sugar beet harvesting and loading technolo...

Page 17: ...e knuckle joint between the front and rear axle on the vehicle chassis near the chassis number 1 2 1 Please enter the data of your machine in the following image of the name plate You will need this d...

Page 18: ...en 45 cm and 50 cm XL wider version 9x45 9 rows with 45 cm row distance etc 8x22 8 rows with 22 inch row distance etc In the operating manual the above designation is often shown incomplete In this ca...

Page 19: ...k Viewed from the bunker in the direction of forward movement it can be found on the right on the belt side of engine under the intake manifold The Volvo Penta chassis ID 4 the engine serial number an...

Page 20: ...ce Serial numbers and name plates 20 564 The serial number 3 of the defoliator is located on the left side or top of the defoliator side wall 3 RIS defoliator 3 RASW RASO defoliator 3 RES rubber defol...

Page 21: ...ation of Conformity belongs to separately provided documents and is handed over on the delivery of the machine The CE marking of the machine is a constituent part of the nameplate from 6 1449 from 201...

Page 22: ...Safety 22 564...

Page 23: ...Safety 23 564 2 Safety...

Page 24: ...Safety 24 564...

Page 25: ...and safety regulations to instruct the machine operators about their special obligation for safe driving of the machine These instructions must be given anew before the start of each sea son Records...

Page 26: ...This helps to facilitate work 1 Item numbers The item numbers used in drawings are put in text in parentheses 1 and marked in bold Operational activities The defined sequence of operational activitie...

Page 27: ...hazard This warning symbol stands for activities during which the crush hazards with possible deadly consequences exist 2 4 Proper use This machine is exclusively meant for lifting sugar beets and si...

Page 28: ...is deemed to be the haz ard zone As soon as a person enters this zone the machine must be immediately shut down and the person concerned must be requested to leave the hazard zone immediately The mach...

Page 29: ...resent during lift ing about the possible hazards You will find an information sheet for this purpose in the appendix When needed you should copy this sheet and hand it out to the people concerned For...

Page 30: ...Safety Safety stickers on the machine 30 564 2 6 Safety stickers on the machine The illustration shows an example of a machine with the RR 45 and RIS 45 harvesting attachment...

Page 31: ...e opening the cover stop the machine and secure it against accidental startup 355006400 52 Hazard due to the machine inadver tently rolling away Secure machine against inadvertently rolling away using...

Page 32: ...and for safe handling of self propelled processing machines must be observed in any case For safety rea sons anyone working with the machine must have read and understood the operating instructions H...

Page 33: ...oubt ask the manufacturer whether you may perform a specific activity yourself without any hazard ADVICE Forms for instruction on safety given for operating and maintenance personnel are included in t...

Page 34: ...flung away for instance detaching metal parts You can protect yourself against these hazards by maintaining a sufficient safety distance by constant attention and by wearing suitable protective clothi...

Page 35: ...fuel or oil In all cases avoid skin contact with fuel oil or grease In case of need wear suit able protective gloves Only decant fuel or oil in the open air or in well ventilated rooms ADVICE Hazard o...

Page 36: ...be regularly checked following the recognized rules of technology and the regionally applicable safety regulations and in case of need replaced Works on the hydraulic system have to be performed only...

Page 37: ...Protective cream make a skin protection plan Protective goggles Eye face protection and acid resistant gloves when working on the battery Tight fitting working protective clothing with long sleeves H...

Page 38: ...ries Batteries contain corrosive acid Wear appropriate protective clothing and acid resistant rubber gloves Do not tilt the battery because acid may emit from the ven tilation opening Comply with inst...

Page 39: ...ctive covers protective doors safety switches Safety circuits Rotating beacons Safety guard DANGER Risk of inactive safety devices Defect or overridden protective devices can not prevent from severe i...

Page 40: ...iver s cabin can generally be exited via the access doors since these doors are glazed with safety glass This type of glass can be destroyed using a forceful blow with a pointed object so that the dri...

Page 41: ...General View and Specifications 41 564 3 General View and Specifications...

Page 42: ...General View and Specifications 42 564...

Page 43: ...0 11 12 13 14 15 16 1 Bunker auger 2 Unload elevator 3 Hydraulic oil tank 4 Engine compartment 5 Climbing ladder bunker 6 Strainer wheel cleaner 7 Climbing ladder driver s cabin 8 Lifting unit 9 Leaf...

Page 44: ...General View and Specifications General view 44 564 Machine ready for driving on roads Shown here including the option additional chassis See Page 183...

Page 45: ...General View and Specifications General view 45 564 Shown here without the optional additional chassis See Page 183...

Page 46: ...gine manufacturer 1900 rpm 1800 rpm Rated speed ROPA 1600 rpm Maximum speed 1690 rpm Engine type Diesel engine 4 stroke direct fuel injection Displacement 16 120 cm Traction drive Continuous hydrostat...

Page 47: ...iving on roads 6 rows 14 980 mm Width position driving on roads with RR 45 lifting unit with RR 50 or RR V lifting unit 3000 mm 3299 mm Height position driving on roads 4000 mm Height position lifting...

Page 48: ...type min Recommendation plain slight slopes max 1 Front axle 800 70 R38 900 60 R38 1 4 2 0 2 4 2 1st rear axle 1050 50 R32 1000 55 R32 1 9 1 4 1 9 1 7 2 8 2 8 3 2nd rear axle 1050 50 R32 1000 55 R32...

Page 49: ...ort draft for low loader transport of machine without additional chassis 3000 3990 3800 906 3700 5790 14040 2060 510 570 Tyre sizes 3000 RR 45 3300 RR 50 V 2210 800 70 R38 width 3000 mm 900 60 R38 wid...

Page 50: ...draft for low loader transport of machine with additional chassis 3000 3990 3800 906 4070 4640 5790 14980 2060 510 570 30x11 5 14 5 Tyre sizes 3000 RR 45 3300 RR 50 V 1400 2210 800 70 R38 width 3000...

Page 51: ...yes are located on the right and left next to the mount point for the axle support cylinders The area of the 2nd and 3rd axles is also equipped with eyes on the right and left of the main frame Each e...

Page 52: ...eyes on the front axle Lashing eye behind the 2nd axle Lashing eye over the 3rd axle Image shows as an example euro Tiger MAN The machine has no attachment points by which it can be lifted For hoistin...

Page 53: ...General Description 53 564 4 General Description...

Page 54: ...General Description 54 564...

Page 55: ...otection The lifting depth of all rows can be individually set from the driver s cabin The contra rotating shak ing movement of the shares the speed of which can be adjusted lifts the sugar beets from...

Page 56: ...The tool box is located in the storage compartment behind the left engine house lid You can find the spare parts package in the storage compartment in bunker Storage compartment of the engine housing...

Page 57: ...Operating Components 57 564 5 Operating Components...

Page 58: ...Operating Components 58 564...

Page 59: ...machine stands still Use of ladders See Page 33 5 1 1 Ladder driver s cabin 2 1 Ladder to driver s cabin in transport respectively working position 3 4 1 Release lever driver s cabin ladder 2 Rod dri...

Page 60: ...Operating Components Ladders 60 564 ADVICE We recommend to fold up and lock this ladder during lifting Thus the forbidden climb ing on the machine is not possible while driving...

Page 61: ...the unlocking rope 4 to release the ladder pull the ladder down at the same time with the pull rope 3 2 1 Bunker ladder and platform are ready for ascend 1 Bunker door lock 2 Lower ladder part Fold do...

Page 62: ...2 Roof console storage compartment 3 Roller blind 4 Video monitor 6 10 5 12 8 11 7 9 5 Steering column 6 Operating console at driver s seat 7 Bottle holder 8 Central electrical system cover 9 Rear dr...

Page 63: ...Operating Components Driver s cabin overview 63 564 13 14 15 13 First aid box 14 Blow gun 15 USB interface...

Page 64: ...column to the desired height retighten the rotating handle turn to the right and block the steering column Check if the steering column is securely fixed in the desired position Lever 2 incline adjus...

Page 65: ...irst stop location interval operation of window wiper front S The duration of the wiping interval may be set on the R Touch in menu Basic settings submenu Others line Interval time window wiper Turnin...

Page 66: ...rds to which it is tested Functions may be impaired threatening your safety For this rea son any structural change to the driver s seat must be approved by Grammer Fasteners must be checked regularly...

Page 67: ...the seat pan can be individ ually adjusted Pull the right handle up to adjust the seat depth By moving the seat cushion back wards or forwards the desired seating position can be reached Seat pan angl...

Page 68: ...eating comfort and the performance of the driver The lumbar support is adjusted outwards by pressing and inwards by pressing on the switch If the seatback cushion no longer moves when is pressed on th...

Page 69: ...ting Components Driver s seat 69 564 Armrest The armrests can be folded up backward if required Armrest inclination The inclination of the armrest can be modified by turning the adjustment hand wheel...

Page 70: ...in driving conditions it is use ful to activate the horizontal suspension This means that shock impacting in the driving direction can be better absorbed by the driver seat Position 1 horizontal suspe...

Page 71: ...of the seat Make sure you keep your seat clean It is not necessary to remove the uphol stery from the seat frame for cleaning Avoid soaking the upholstery when clean ing the upholstered surface Check...

Page 72: ...omponents on the floor of the driver s cabin 72 564 5 5 Operating components on the floor of the driver s cabin 1 2 3 4 5 1 Opener for cleaning flap 2 Foot switch autopilot 3 Foot switch driving direc...

Page 73: ...perating fields 1 Colour terminal R Touch 2 Operating panel R Select 3 Operating panel R Direct 4 Keypad I 5 Keypad II 6 Keypad III 7 USB interface 8 Foldable armrest with storage compartment 9 Switch...

Page 74: ...fferent settings can be performed only by touching on the screen Since it is a capacitive touch screen PCAP the screen also reacts to touches with stylus or gloves Almost all functions which can be pe...

Page 75: ...ld the operating console backwards loosen the knurled screw swing the holding tube to the desired position and tighten the knurled screw Adjustment of the wing nut on R Touch holder 2 Thus R Touch col...

Page 76: ...possibili ties to operate the R Select mode When touching R Select touch field 2b in the middle of the screen the R Touch switches into R Select mode R Touch also switches into R Select mode when you...

Page 77: ...Operating Components Operating console R Concept 77 564 2b Rpm infeed conveyor 3b 4b 2 R Select mode e g rpm infeed conveyor is selected...

Page 78: ...shaft Leaf spreader fold unfold not with RIS RES Scalper height not with RES Elevator fold unfold Cleaning shaft rpm only with RES Bunker bar bunker front wall folding Cleaning shaft height only with...

Page 79: ...R Touch accepts commands as well as when turning or pressing wheel on the R Direct 5a 6 7 8 9 5a 6 RETURN Key With the RETURN key you can leave each R Direct menu gradually 7 OPT Use this key to open...

Page 80: ...left chassis cylinders drive out and the right chassis cylinders drive in See Page 222 14 Manual inclination to the left As long as this key is held the right chassis cylinders drive out and the left...

Page 81: ...e shift left See Page 281 21 Lifter side shift right See Page 281 22 Shift row distance 45 50 See Page 284 Shifts share body eccentric drives and scalper only with variable lifter RR V Lifting share c...

Page 82: ...o start the engine 28 Additional chassis coupling mode See Page 183 Required for coupling uncoupling an additional chassis option 29 Light working lights See Page 145 30 Main lifter drive reverse See...

Page 83: ...c unfolding in the lifting position See Page 320 Automatic folding for road drive See Page 320 41 Diesel engine increase rotational speed See Page 159 42 Diesel engine reduce rotational speed See Page...

Page 84: ...driving speed of the machine is limited When driving on public roads and paths the main steering switch must generally be locked It may ONLY be unlocked for driving through narrow curves and at low s...

Page 85: ...nd without distracting the attention of the operator For better orientation a transparent sticker is located on the side window of the driver s cabin containing the following schematic overview of all...

Page 86: ...f driving power cruise con trol ONLY in operating mode Field Pull joystick back ward Reduce speed of the traction drive cruise con trol ONLY in operating mode Field See Page 174 Pull joystick to the l...

Page 87: ...4 5 6 10 Ignition lock The ignition lock has three switching positions Position 0 Shut down engine ignition off the key may be removed Position I Ignition on the engine is ready for starting Position...

Page 88: ...See Page 332 48 Automatic mode bunker unloading See Page 332 49 STOP unloading conveyor 50 Raise unloading conveyor If this key is pressed for longer than 2 seconds then a beep sounds and the unloadi...

Page 89: ...above turn signal control below 65 Switch parking driving lights 66 Switch flashing warning system 67 Switch mirror heating ADVICE The mirror heating switches off to conserve battery life in few minu...

Page 90: ...dirver s cabin ceiling 75 Not used 76 Battery main switch See Page 356 77 Roof console storage compartment WARNING Hazard of objects falling down from the storage compartment in the roof con sole Duri...

Page 91: ...5 3 3 3 4 4 1 Air vents in the roof console view from below 2 Ventilation nozzles suction from the driver s cabin 3 As example air vents in the right A column of the driver s cabin 4 Air vents in the...

Page 92: ...t the same time with the battery disconnect relay After max 6 minutes this ladder lights are switched off again The following keys are ONLY active when no one is sitting in the driver s seat In additi...

Page 93: ...ssed When this key 85 is pressed then the infeed conveyor runs In addition the 1st 2nd and 3rd strainer wheels rotate In addition the elevator and the auger run for as long as the key is pressed When...

Page 94: ...nly with additional chassis option 3 Chain hoist right down only with additional chassis option 4 Chain hoist left up only with additional chassis option 5 Chain hoist left down only with additional c...

Page 95: ...nt 95 564 5 12 Engine compartment 1 1 Release lever side apron engine compartment CAUTION Falling hazard Never enter the unfolded side aprons of the engine compartment 90 91 90 Outlet 24V 8A maximum 9...

Page 96: ...External stop engine key without function There are two keys 91 92 in the engine housing which serve to switch on respec tively off engine compartment light They are active only with the ignition swit...

Page 97: ...hutdown 94 Power supply at the emergency switch turned on See Page 357 ATTENTION Danger of machine damage If this switch is tilted backward while the ignition is on it can lead to data loss It may als...

Page 98: ...Operation 98 564...

Page 99: ...Operation 99 564 6 Operation...

Page 100: ...Operation 100 564...

Page 101: ...partner solid basic agricultural knowledge and some experience with growing sugar beets and the associated work processes This chapter provides information about processes of operation and interaction...

Page 102: ...r handling of the machine Strictly prohibit all people to enter the hazard zones while the machine is running The appen dix to this operating manual contains a drawing showing the hazard zones of the...

Page 103: ...vice exhaust hoses exhaust pipe extensions etc When driving on public roads and paths in your own interest comply with the applicable laws and regulations Safe operation of the machine requires the fu...

Page 104: ...set up which will warn you using suitable signalling equipment visible or audible indications about hazardous proximity to power lines While lifting make sure that you do not violate the prescribed mi...

Page 105: ...ally and horizontally through the menu It can be seen by a blue or yellow cursor 4 In menus R Direct or R Select this cursor shows your current position in the function selection in addition the selec...

Page 106: ...can suppress the sound ing of the buzzer for a short period clicking on the display area A or pressing the key C 2 5 7 9 8 1 4 6 3 B Display area lifter defoliator 1 Defoliator depth left 2 Defoliator...

Page 107: ...tomatic speed adjustment strainer wheels 10 Load elevator drive 1 4 2 3 D Display area bunker management 1 Display bunker filling level 2 Display unloading conveyor height 3 Saved unloading conveyor h...

Page 108: ...icons please press and hold again the desired icon for approx 2 sec and draw it on the place of the icon you want to exchange with With the soft key Reset you can return the factory setting as describ...

Page 109: ...ipe from top to bottom Identical func tion also by pressing the OPT key The fast access window opens 1 6 3 5 4 2 To close the fast access window touch it and swipe from bottom to top 1 Day night displ...

Page 110: ...Each press on the R Direct switches between the possi ble display areas Already selected in the other display area field is not available for switching ADVICE You can also switch with a sideways swipe...

Page 111: ...Hydraulic oil level 8 Cooling water temperature 9 Compressed air system reservoir pressure 10 Pressure traction drive Arrow counterclockwise higher pressure forward Arrow clockwise higher pressure bac...

Page 112: ...driver to access the main menu order management and warning thresholds adjustment The display fields can be switched the same way and by pressing the HOME you can return to the main screen 6 3 2 1 HO...

Page 113: ...menu System Special functions Light control Main settings 7 9 8 5a 6 Operating data Service ADVICE The key RETURN 6 is always available in the menu area as well as on the R Direct operating panel Pre...

Page 114: ...tage defoliator rpm lifting rpm Cruise control guide grid height Pinch roller on off Share depth Scalper depth contr wh height defoliat discharge act memory teach no memory no memory memory edit no me...

Page 115: ...P2 P3 Special functions Service fuel filter Central lubrication Hand steering articulation Reverse ventilator drives Programmable keys activation Chassis control B638 fuel pressure fine filter Off Aut...

Page 116: ...confirm the selection by pressing the middle of the rotary wheel enter function Now you can change the setting rotating or pressing the rotary wheel Mode 1 without memory The setting is not changed i...

Page 117: ...only be operated manually This means that you may continue to work when a sensor malfunctions Export import Using the function Export you may comfortably store your personal machine set tings those a...

Page 118: ...c stage attachment lifter defoliator Off depth control stage 500 5 50OFF AUTO 5 AUTO lifter side shift AUTO Additional topper lifting See Page 237 Step depth guidance See Page 253 Row width mm See Pag...

Page 119: ...stage 4 Unload conveyor lag sec Leaf spreader speed by overload 2 Off 50 1300 5 850 3 Bunker auger delay sec See Page 316 Unloading engine rpm pile See Page 334 Unloading engine rpm lifting See Page 3...

Page 120: ...ge 159 Min working rpm only automotive See Page 159 Interval time windshield wiper See Page 65 Drive partial shutdown See Page 150 Drive pedal damping Field See Page 173 Drive pedal damping Road See P...

Page 121: ...Operation R Concept 121 564 6 3 2 2 4 Menu Light control Main settings Light control Main menu Special functions Autopilot For detailed information See Page 145...

Page 122: ...fuel filter Central lubrication Hand steering articulation Reverse ventilator drives Programmable keys activation Chassis control B638 fuel pressure fine filter Off Auto Off Auto Standard Active 3819...

Page 123: ...Concept 123 564 6 3 2 2 6 Menu System Autopilot Special functions Light control Main menu date time headline printer settings terminal System Main settings units System Operating data Submenu Date tim...

Page 124: ...night time display is pos sible This changeover only becomes effective when you leave the menu using the Return key In the lines Brightness day and Brightness night you can set the bright ness of the...

Page 125: ...the content of the headline for your printouts here e g your com pany s address Up to 4 rows can be input 6 3 2 2 7 Menu Operating data Autopilot Special functions Light control Main menu Statistics...

Page 126: ...nd 4 after pressing reset key on the R Touch keypad This avoids inadvertent delet ing ADVICE When the statistics for a season is deleted then all stored order data for the respec tive season are irrev...

Page 127: ...he submenus Tuning and TeachIn are only accessible after input of a code DANGER Access to these menus is locked by a specific code for safety reasons If wrong set tings are made in these menus or the...

Page 128: ...lete databases Software updates are also implemented using this submenu Submenu Empty menu Tuning teach in Master data Change of hardware Data service Service This menu only serves to inform people wo...

Page 129: ...base can be exported on a USB stick or via Wi Fi on a smartphone with ROPA app It makes comfortable orders evaluation possible With the system R Transfer Professional optional the order database can b...

Page 130: ...rea 6 Number of rows used to calculate the lifted area 7 Lifted area in actual order 8 Customer name field name 9 Engine operating hours in the current order 10 Pure lifting time 11 Pure unloading tim...

Page 131: ...ld 16 6 Number of rows used to calculate the lifted area 16 Rows number adjustment ADVICE When the lifter is raised the number of rows is automatically set again to the largest number of rows 6 3 2 3...

Page 132: ...nted with the printer option clicking on the field 22 For this purpose you should enter the following data in the fields provided before completion of an order 21 Client name 17 Field name 18 Driver n...

Page 133: ...o at standard equipment or R Transfer Basic This data will be associ ated along with the machine data to the current order Please click first on the field Client 17 then on the field New client 23 Ent...

Page 134: ...first on the field Client 17 then choose from the sidebar 25 the first letters of the last name In the left half of the screen you will see the complete contact details and the fields assigned to this...

Page 135: ...the order data base can be exported on a USB stick or a smartphone with ROPA app Insert a USB stick into the USB port confirm the message The USB stick is ready Then click on the field Data export 27...

Page 136: ...n be imported via a USB stick or a smartphone with ROPA app Insert a USB stick into the USB port confirm the message The USB stick is ready Click on the field Import data 28 Choose from the displayed...

Page 137: ...umption in mode Field Road 7 Fuel consumption per hour in mode Field Road 8 Average fuel consumption per unit area in Field mode 9 Average fuel consumption per unit distance in Road mode 10 Pure lifti...

Page 138: ...red drive by turning the wheel and confirm the selec tion by pressing the middle of the wheel Then adjust the warning threshold by turn ing the wheel and confirm the setting by pressing the middle of...

Page 139: ...gear failed Coolant level too low Hydraulic oil level too low Coolant temperature too high 1 2 1 Time until engine is automatically switched off 2 Error description In the case of some severe operatio...

Page 140: ...Emergency stop switch pressed Warning emergency steering defect Control Error memory engine Coupling pressure of multiple disc clutch CVR gearbox too low Lubrication CVR gearbox failed Drive motor 3 n...

Page 141: ...trol Strainer wheel 2 stone blockage Please synchronise articulation steering Strainer wheel 3 stone blockage Error drive pedal sensors Fuel prefilter is dirty Fuel fine filter is dirty Air filter dir...

Page 142: ...wing up climbing ladder bunker Swing up climbing ladder driver s cabin Release the start key Please switch on machine drive Please lock main steering switch Please activate offset steer 0 1 2 Please u...

Page 143: ...n Maintenance position active Hints on operation Bunker auger feed direction to the rear manually Ready to save Bunker auger feed direction to the front manually Standard coupling mode active Three po...

Page 144: ...e partial shutdown Unloading conveyor in lifting posi tion Unloading conveyor in transport position GPS location successful GPS reception is not sufficient Parking brake engaged Automatic parking brak...

Page 145: ...with the last selected setting 4 1 6 8 7 4 3 2 10 11 12 13 14 16 15 5 9 1 Switch light on off 2 Spotlight driver s cabin roof 3 Spotlight driver s cabin roof 4 Spotlight driver s cabin roof 5 Bunker l...

Page 146: ...ight The Coming Home and Leaving Home functions are integrated into the machine To activate the Leaving Home function press the Leaving Home key 80 on the ground operation over the left front wheel Se...

Page 147: ...oystick rear side 2 1 0 0 1 2 355475a Tiger 5 Press joystick forward ONLY applies in operating mode Field The set speed of cruise control is increased Press and hold the multi key 11 Then press joysti...

Page 148: ...e ously switch off depth control When you pull the mini joystick 1 backward the lifter three point suspension raises The raising process runs for as long as you pull the mini joystick 1 backward The f...

Page 149: ...ontrol stage 500 5 50OFF MANUAL 5 AUTO lifter side shift AUTO If the multi key 11 is pressed and held before the raise of the three point suspension the three point suspension is only raised as long a...

Page 150: ...is up Machine drive partial shutdown Select the option ON in the menu Main settings submenu Others line Drive par tial shutdown Min working rpm Max working rpm Interval time windshield wiper Drive pe...

Page 151: ...articulated joint bends matching the front wheels and follows all the steering movements of the front axle The rear wheels steer counteractive to the steering wheel angle Using this steering variant...

Page 152: ...agonally to the back left right Lower depth control shaft left right Roller movement is higher then This raises the shaft movement the lifting depth is reduced i e the shares are moved shallower ADVIC...

Page 153: ...ting of the machine can be saved on one of the program keys 7 8 9 by pressing and holding the key 10 for a while It enables you to save the optimum settings for specific recurrent lifting conditions o...

Page 154: ...rent fuel consumption in l h 5 Voltage vehicle power supply 8 Cooling water temperature 10 Pressure traction drive Arrow counterclockwise higher pressure forward Arrow clockwise higher pressure backwa...

Page 155: ...ine power is to be expected See Page 371 Warning stage 1 from 600 mbar is absolute Prefilter change due soon Warning stage 2 from 570 mbar is absolute Change prefilter now Warning stage 3 from 540 mba...

Page 156: ...shutdown Interval time windshield wiper Other 1500 18 15 10 2 2 On 10 Step additional drive 0 You can set the warning threshold for the spare fuel in the menu Main settings sub menu Others line Spare...

Page 157: ...d to injuries and to damage to the machine The ignition lock has three switching positions Position 0 Shut down engine ignition off the key may be removed Position I Ignition on the engine is ready fo...

Page 158: ...refore to unnecessary wear on bearings of the turbo charger running at high speed To shut down the diesel engine set ignition lock to position 0 or press STOP key ADVICE The diesel engine can be start...

Page 159: ...for engine speed The engine rotational speed increases with each press by 25 min 1 Press the key Engine speed and hold it The rotational speed increases until you release the key Decrease engine rotat...

Page 160: ...rking rpm and Max working rpm are set to the same value then automotive lifting is deactivated Automotive lifting means that the speed of the diesel engine is automatically adjusted to different loads...

Page 161: ...lue tank Violation of the permissible European or EPA limits poor AdBlue quality SCR system error short circuit faulty component etc Each of these events causes the warning lights in the R Touch to fl...

Page 162: ...0 The engine speed is limited to idling speed The ramping down takes approximately 3 minutes 4 If the engine is restarted when the AdBlue level is less than 6 the engine only operates at idling speed...

Page 163: ...peed The ramping down takes approximately 3 minutes 4 When restarted the engine has max 50 torque the speed is limited to idling speed If there are problems with AdBlue quality service tools are requi...

Page 164: ...ut the meaning for these indications is identical to the lamps described in the Volvo operating manual As soon as the STOP indication is displayed on the R Touch the engine must be IMMEDIATELY shut of...

Page 165: ...a multiple disc clutch Over 17 5 km h the 3rd drive motor in the CVR gearbox must be switched off ATTENTION Hazard of severe damage to traction drive In the operating mode Field especially when drivin...

Page 166: ...axles If you do not observe this note then the claw clutches of the differential locks may be destroyed The differential lock may ONLY be switched when the machine is at a complete standstill 0 0 km h...

Page 167: ...s on the R Touch after switching off the differen tial lock then an axle is locked and therefore the differential lock is not completely released yet The digit in the icon shows which axle is locked T...

Page 168: ...rive and the diesel engine so that the preselected speed is always driven at the lowest possible engine rotational speed independent on the fact whether you are driving uphill or downhill You control...

Page 169: ...shut off the diesel engine with the STOP key 26 or ignition key as quickly as possible See Page 87 See Page 158 DANGER Danger of severe rear end collisions with injuries hazardous to life or even dead...

Page 170: ...e release brake pedal Error of the drive pedal sensors Brake air of pressure brake reservoir too low Release pressure parking brake too low Supply pressure in hydrostatic drive is very low 12 bar Coup...

Page 171: ...is limited to approx 20 km h Once the preset from the drive pedal driving speed is over 20 km h a note appears on the R Touch Engine oil temperature too low Please wait The current engine oil tempera...

Page 172: ...until the machine comes to a complete standstill 0 0 km h Only then the foot switch Driving direction may be pushed and held in this position If the lifting unit is still lowered i e the scalper is s...

Page 173: ...erating mode The value 3 stands for a more comfortable response the value 1 means an aggres sive drive pedal response We recommend choosing a comfortable response that conserves materials Min working...

Page 174: ...is speed is not necessarily the actual speed Example The currently driven speed is 11 km h The driver quickly presses the drive pedal to the stop The drive pedal sets the machine to maximum speed The...

Page 175: ...rol in operating mode Road Before switching off cruise control you should always press down the drive pedal so far until you are assuming the speed driven by cruise control Thus you prevent sud den br...

Page 176: ...ck backward 6 7 4 4 Switching on cruise control in operating mode Field Cruise control may only be switched on in operating mode Field if the following con ditions are met Operating mode Field switche...

Page 177: ...for setting the desired speed of cruise control 1st strategy Adjusting the desired speed in steps of 0 2 km h each For this purpose Very shortly push the joystick forward to the stop and immediately...

Page 178: ...isappears on the R Touch The driving speed is again controlled by the drive pedal Thus you prevent sudden braking effect of the machine after switching off cruise control Other ways to switch off the...

Page 179: ...ol on off or Briefly press the key 10 on the joystick or Hold the multifunctional key 11 pressed while briefly pressing the joystick all the way forward The speed for cruise control may be changed at...

Page 180: ...ent and aids for securing e g warning triangle warning lights etc and that these devices are always carried in functional condition ADVICE ROPA expressly wants to point out that the driver and owner o...

Page 181: ...ne system if provided and align the machine in neutral position Further requirements for operating the machine Regardless of the time of day the yellow rotating beacons must be switched on when drivin...

Page 182: ...e The instructions given must be acknowledged by the drivers with their signature The vehicle owner must keep these acknowledgements for at least one year A form for these instructions is included in...

Page 183: ...upling To couple the additional chassis please proceed as follows Perform the coupling process preferably on an even surface Switch into the operating mode Field Move the lifting unit into the central...

Page 184: ...hree point opera tion only right Raise three point sus pension Push mini joystick forward the three point suspension lowers synchronically Push mini joystick backward the three point suspension raises...

Page 185: ...pension in the three point suspension coupling mode The coupling mode icon is shown on the R Touch After a short wait time the R Touch shows the chain hoists coupling mode selec tion window 8 Touch th...

Page 186: ...parking brake Leave diesel engine running Exit the machine If the chain hoists are not yet lowered or not lowered far enough they can be lowered with the ground operation Press and hold the deadman sw...

Page 187: ...nd 4 4 2 12 Lift the additional chassis until the safety hooks 6 and 7 lock as shown in the pictures 6 10 7 Lock them by lowering the unlocking step 10 10 Press the key The coupling mode is terminated...

Page 188: ...transport height DANGER Crushing hazard The three point suspension lowers as soon as the three point suspension transport height mode is activated Make sure that nobody is in the hazard zone Switch in...

Page 189: ...ssis to the stop Press the key on keypad III twice to activate chain hoists coupling mode The LED on the key lights the chain hoists coupling mode icon appears on the R Touch Set parking brake Leave d...

Page 190: ...eadman switch 12 Raise the two chain hoists fully up with the keys 2 and 4 4 2 12 Reverse carefully away from the uncoupled additional chassis Touch the field mode field 15 The machine moves the scalp...

Page 191: ...layed on the R Touch DANGER When a warning icon is displayed on the R Touch pointing at problems with the braking system then there is the severest hazard to life for the driver and bystanders as well...

Page 192: ...is without effect In an emergency the spring loaded actuator of the brakes may be manually mechani cally released For instructions see chapter 8 Malfunction and Remedies If the parking brake is not r...

Page 193: ...4 3 6 5 2 1 1 Display Steering rear wheels with joystick 2 Active steering 3 Position indication articulation 4 Indication of the preselected offset steer and direction 5 Indication hand potentiomete...

Page 194: ...Display in case of required synchronization See Page 197 Display with active U turn steer See Page 198 ADVICE Without the steering display field the driver often lacks the necessary information We the...

Page 195: ...y in case of active U turn steer See Page 205 Display by all wheel steer See Page 205 Display of active offset steer left Display of active offset steer right Activating offset steer See Page 204 Disp...

Page 196: ...and paths only under the conditions stated above and only for as long as indispensably required 6 10 1 1 Synchronized steering The synchronised steering always directs the articulation joint synchron...

Page 197: ...straight The icon in the display field Steering flashes and an arrow 1 in the display area shows in which direction you should steer the front axle in order to synchronize the articulation and the fr...

Page 198: ...ariant U turn is enabled the articulated joint bends always match ing the front wheels Thus it follows any movement of the front wheels At the same time the rear wheels move opposite to the front whee...

Page 199: ...reduced automatically for the safety reasons If the key 9 on the joystick is pressed and held in such a way at too high speed and with the main steering switch opened at first the speed is reduced au...

Page 200: ...e rear wheels are set straight and remain in this position Activate synchronized steering For this purpose press simultaneously the multi key 11 and the key 2 while driving steer the front axle in the...

Page 201: ...ng articulation to the right Please note that reasonable lifting is possible only in offset steer 6 10 2 1 Preselect and activate lifting through steer To preselect the lifting through steer hold the...

Page 202: ...elect off set steer right In the offset steer 2 the machine is articulated and the individual axles are steered in such a manner that the tracks of the individual tyres are offset This increases the t...

Page 203: ...tion joint articulates into the position preselected on the keypad II using the key 1 2 To the right offset steer right The articulation joint articulates into the position preselected on the keypad I...

Page 204: ...ticulation joint moves into the preselected position Simulta neously the rear axle is switched to potentiometer steering and automatically moves to the position currently set by the hand potentiometer...

Page 205: ...follows any movement of the front wheels At the same time the rear wheels move opposite to the front wheels Thus the manoeuvrability of the machine is significantly improved 6 10 2 6 All wheel steer...

Page 206: ...r activation of offset steer apply here To activate the steering variant Crab steering press the multi key 11 hold it and then press the key 2 on the joystick for 2 sec Now the rear wheels move in the...

Page 207: ...t the rear wheels are auto matically steered by the autopilot The rear wheels are steered by the autopilot Once you engage the hand potentiometer 14 the icon autopilot disappears and the rear wheels a...

Page 208: ...control articulation steering is set to active For as long as manual control is active the R Touch displays the following icon L R 2 3 When manual control is active the articulation may be moved usin...

Page 209: ...e pre selected offset steer stage The rear wheels may be corrected using the hand potentiometer 14 Articulation and rear wheels steer with the front axle smallest turning clearance circle Articulation...

Page 210: ...ilot in the line Signal from front axle the option Share is selected then the front axle is exclusively steered by the share body If in the menu Autopilot in the line Signal from front axle the option...

Page 211: ...by manual activity on the steering wheel automatic front axle steering is switched off Autopilot off Autopilot of only front axle active 6 10 3 2 Quick description activating only front axle autopilo...

Page 212: ...R Touch in the menu Autopilot line Activation rear axles the option manual is selected and additionally the front axle autopilot has been activated by pressing on the footswitch Autopilot To control...

Page 213: ...final offset steer position Step front axle Step rear axles front axle signal of Activation rear axles Autopilot Auto Row share 3 7 Autopilot of only front axle active Autopilot active for front and r...

Page 214: ...e point suspension Drive at least 1 km h Press the foot switch for autopilot once or the key 3 offset steer on the joystick The icon appears now only at the front axle only the front axle autopilot is...

Page 215: ...ffset steer Press the foot switch autopilot once or key 3 on the joystick the icon appears on the front axle Front axle autopilot is active Initiating automatic activa tion of rear wheels autopilot Th...

Page 216: ...ves for aggressive reaction and therefore very direct steering behaviour of the machine front axle signal of rear axle stage activation rear axles step front axle autopilot AUTO row share 5 5 The Spec...

Page 217: ...e wheel in level difference affects the frame only to 33 per cent roll stabilization of the chassis Thanks to the reduction of the chassis swing the row and depth control is improved simultaneously as...

Page 218: ...ine inclines automatically on the swing axles opposite to the ground profile in horizontal position Automatic incline system is turned on the ground profile can not be further compen sated by the incl...

Page 219: ...nclines actively according to the ground profile The height level of the chassis regulates itself to the set value In order to activate chassis by manual inclination system Drive faster than 5 km h or...

Page 220: ...atal injuries when raising and lowering the machine People staying in the hazard zone of the machine might be jammed or trapped Always make sure that nobody stays in the hazard zone Go around the mach...

Page 221: ...in To drive out or in the left chassis cylinders press instead of the key 14 the key 13 To drive all the chassis cylinders out and in press and hold the keys 13 and 14 With the keys 41 and 42 you can...

Page 222: ...the left chassis cylinders drive out and the right chassis cylinders drive in 14 Manual inclination to the left As long as this key is held the right chassis cylinders drive out and the left chassis...

Page 223: ...chassis can be inclined on the axles by 10 to the right or left If you press this key again the automatic inclination system is OFF LED doesn t light The LED does not light In the operating mode Road...

Page 224: ...th to the situation Ensure in doing so that the beet leaf is topped a little above the beet crown and the sugar beets are lifted from the ground completely Check the setting of the scalper in case of...

Page 225: ...to the lifting unit Connection to the lifter is performed on the left and right sides by means of a parallelogram This ensures that the defoliator follows the landscape independent of the lifting unit...

Page 226: ...Operation Defoliator 226 564 RIS defoliator RES defoliator...

Page 227: ...e defoliator unit The leaf sensor is guided by the parallelogram and sends the signal for the autopilot Leaf sensor By means of the chain on the leaf sensor the downward range of the leaf sensor is re...

Page 228: ...se frame must be pushed back so far until it touches the stop bolts Evenly strongly tighten four hexagonal bolts 4 on the left as well as on the right side Lengthen the chain 3 for so long and hang th...

Page 229: ...est from the ground are almost com pletely topped For an average field of beets after topping of the beet leaf a beet leaf rest of about 2 3 cm should remain on the beet In any case avoid the defoliat...

Page 230: ...haft rotational speed RBS 800 900 rpm RIS and RAS 850 950 rpm RES 780 750 850 rpm 6 13 2 2 Monitoring the defoliator shaft If the following icon appears on the R Touch the lifter main drive is overloa...

Page 231: ...only Rpm cleaning shaft Choose this function with R Select The rotational speed of the cleaning shaft is always slower than that of the defoliator shaft Key cleaning shaft faster Key cleaning shaft sl...

Page 232: ...4 6 13 2 4 Setting cleaning shaft height only with RES Cleaning shaft height Choose this function with R Select Do not set the cleaning shaft deeper than it is really necessary Key cleaning shaft high...

Page 233: ...re located on the left and right front of the defoliator The depth control wheels control the depth of the defoliator shaft The specified defoliator depth can be read on the R Touch 1 1 Locking lever...

Page 234: ...to the required position and held until the desired setting has been reached 4 Depth control wheel in lifting position ATTENTION Danger of machine damage In case of cramped space always make sure that...

Page 235: ...ground in case of wet soil or those with low load bearing capacity it may be hydraulically relieved so that the depth control wheels hardly bear any load This defoliator relief is performed using the...

Page 236: ...should be first set to 30 bar If the key is pressed and held for several seconds after reaching this value then the relief pressure is lowered to 0 bar The following reference values are used to set...

Page 237: ...tion in the Basic settings meu Attachment submenu Additional topper lifting line With the TOP setting the defoliator is always raised to the stop This is useful for increasing the ground clearance of...

Page 238: ...on the right side The rotating speed of the leaf auger conveyor is automatically linked to the speed of the defoliator shaft When reversing the main lifter drive the leaf auger conveyor also rotates b...

Page 239: ...foliator When lowering the flap the leaf auger conveyor and leaf spreader switch off with a slight delay Working with leaf ejection The leaf auger conveyor switches on automatically when the topper fl...

Page 240: ...G Injury hazard when swinging the leaf spreader up or down Injury hazard from foreign objects flung away Due to the high speed of the leaf spreader foreign objects getting onto it are flung away with...

Page 241: ...ion for several seconds then the leaf spreader drive is switched off 3 2 2 Volume controller with emergency pin shaking share rpm only with RBS and RAS 3 Emergency adjustment hand wheel for leaf sprea...

Page 242: ...during the overloading can be preset in the menu Main settings sub menu Bunker line Leaf spreader speed by overloading The function is activated when the unloading conveyor is lowered by more than 10...

Page 243: ...has been topped Make sure that the scalper blades are always sufficiently sharpened The scalper crown is moved up and down by the beets sticking out from the ground at various heights The scalper fla...

Page 244: ...r you the cutting depth can be read from the driver s seat on a scale at the defoliator unit and on the R Touch Key cutting depth up scalper support tube high Key cutting height down scalper bracing t...

Page 245: ...ngs Please note when doing so that the scalper bracing tube may not be lifted to a level where the scalper flail no longer reaches the ground in the lowest setting If the scalper bracing tube is lifte...

Page 246: ...adjusted up or down after loosening the three hexago nal bolts 1 SW 19 To set all combs evenly please use the setting markers 2 When tightening the setting bolts 1 the scalper comb 3 must be pushed b...

Page 247: ...skid The skid has two sickles 2 which serve to hold the flail bolts during flail change 1 4 7 2 2 Inflow sheet at adjusting mark 4 Inclination of the inflow sheet can be adjusted with the slot holes T...

Page 248: ...ted lower than the flail Thus the sheet may be set only so far low that also the deep seated beet is topped For beet in good condition with plenty of leaf mass the inflow sheet can be set higher for b...

Page 249: ...of topped by the scalper In case of very high lifting speeds on the other hand the scalper must be loaded more to move the flail into the optimum cutting position fast enough In beet crops with gaps...

Page 250: ...250 564 6 14 Lifter Lifting unit version 2017 The lifting unit is attached to the chassis of the machine with two lower guide rods and one higher guide rod forming a coupling triangle thus referred t...

Page 251: ...share depth adjustment and the distance of the lifting rollers from the ground height adjustment of the roller move ment can be conveniently set from the driver s seat Power is transferred between th...

Page 252: ...Max stage is reached The highest hydraulic drive speed is achieved in the Max stage In the stage STOP the depth control shaft freely runs on the ground without being driven In stages 1 10 the depth c...

Page 253: ...he machine is stopped during lifting then the automated system stops operation When the machine starts driving again automatic depth control restarts operation The hectare counter always records the a...

Page 254: ...s adjusted the electronic system will receive incorrect signals and will therefore no longer be func tional There are pressure springs 3 left and right beside this spindle on both sides of the lifting...

Page 255: ...d easily screened lifting should be deeper than specifically required In this way you achieve much more careful handling of the beets because then there is sufficient soil present for strainer wheel c...

Page 256: ...Operation Lifter 256 564 6 14 4 Setting rollers movement height High rollers movement High rollers movement...

Page 257: ...be guided above the soil at always the same height which is no longer ensured for differing sinking in of the depth control shaft Rollers movement height is displayed on the R Touch 5 Height adjustme...

Page 258: ...kly by turning the two adjusting spindles shorter reduce distance to lifting share or longer increase distance to lifting share After this adjustment the distance of the sieve conveyor deflector to th...

Page 259: ...5 Setting share depth Share depth flat Share depth deep The share depth adjustment sets the height of the lifting shares to the first lifting roller This setting determines the depth of movement of t...

Page 260: ...le or disable automatic share depth adjustment 6 The automatic share depth adjustment has corrected itself down from the default value 6 e g lane 7 The automatic share depth adjustment has corrected i...

Page 261: ...the lifter defoliator display area while all rows are lifting at the same share depth If different rows are at different lifting depths only the single row adjustment is shown in the display area The...

Page 262: ...12 and 13 keys on the joystick by touching the Activate ALL switch panel 9 if no adjustment is made for 5 seconds Rows are then adjusted synchronously again The height ratio of all rows is retained Se...

Page 263: ...epth adjustment without automatic share depth adjustment The share depth of the individual rows can be automatically adjusted to compensate for uneven ground within the working width An angle sensor 1...

Page 264: ...the sensitivity of the automatic share depth adjustment additional topper lifting row distance mm limit rollers lifter up multifunction single row automatic stage attachment lifter defoliator Off dep...

Page 265: ...lead to the best lifting result Open version standard Open version with Widia Closed version standard Closed version with Widia ROPA item no Lifting share right 207019810 207019800 207020010 207020000...

Page 266: ...Upper bore 5 Lower bore 6 Wear angle ATTENTION Danger of machine damage An additional wear angle 6 is fastened with the front share screw This protects the share holder piece from wear particularly w...

Page 267: ...y be completely switched off releas ing and newly pressing the key for several seconds As soon as depth control is switched off the shaking movement is also stopped It begins only when depth control w...

Page 268: ...troller with emergency pin shaking share rpm only with RBS and RAS 3 Emergency adjustment hand wheel for leaf spreader rpm only with RBS and RAS The volume controller can be actuated with an emergency...

Page 269: ...pth adjustment 2 When the share hits a stone in the ground the share body can move upwards and thereby overcome the obstacle This displaces the hydraulic fluid from the stone protection cylinder into...

Page 270: ...ATTENTION Hazard of damage to the lifter The cylinders for share depth adjustment must be monitored during lifting Should these cylinders move often on hard ground without stones then the stone prote...

Page 271: ...ground This value should not be exceeded because otherwise the lifting unit may be damaged 34 The stone protection pressure is automatically regulated during lifting in case pressure is lost without a...

Page 272: ...ent range is up to 70 mm This range is required to optimally adjust the share bodies to the beet rows The complete share body guide has an oil filling There is a transparent oil level indicator 1 on e...

Page 273: ...cord the exact position of the linear guides of all share bodies except for the outer left and right In most cases the front axle of the machine can be steered by the autopilot using the signal transm...

Page 274: ...stage 1 If when reach ing this stage the key is released and then pressed for several seconds then the lift ing rollers stop The STOP stage is then displayed on the R Touch The speed of the 7th lifti...

Page 275: ...tion Lifter 275 564 1 2 3 4 5 6 7 8 1 Lifting roller 1 2 Lifting roller 2 3 Lifting roller 3 4 Lifting roller 4 5 Lifting roller 5 6 Lifting roller 6 7 Lifting roller 7 8 Lifting roller 1 6 hydraulic...

Page 276: ...witches back to forward rotation DANGER Hazard to life when working in or below the lifting unit To remove the foreign object completely lower the lifter switch off the engine and secure it against in...

Page 277: ...and 3rd strainer wheels rotate In addition the elevator and the auger run for as long as the key is pressed This key is ONLY active when no one is sitting in the driver s seat In addition the vehicle...

Page 278: ...right and left side Loosen the two nuts 2 on the threaded rod 3 Then turn the two nuts 2 until the required distance between the last lifting roller and the short lifting roller has been reached Mini...

Page 279: ...lifting roller can also be switched with key 17 on keypad I If the key is pressed briefly the rotating direction of the smooth lifting roller is reversed 17 If the key s LED lights the lifting roller...

Page 280: ...ressed away and the soil being flung into the field ATTENTION Danger of machine damage Defoliator and lifter may only be side shifted if they have been lifted completely off the ground ATTENTION Dange...

Page 281: ...the left stop the LED in the key flashes The LED lights up as soon as the lifter side shift is at the left stop Lifter side shift right As long as this key is pressed with the lifting unit raised the...

Page 282: ...ifter remains in its position Then offset steer 2 right is preselected In this moment the lifter is side shifted to the left In specific situations for instance when starting to lift a field this func...

Page 283: ...ys for the offset steer 0 1 2 stage are pressed at the same time both off set steers are set to 0 The lifing unit and the rollers movement automatically move to the central position simultaneously Act...

Page 284: ...nt starting pull off the ignition key The row distance for the RR V lifting unit may be set to either 45 cm or 50 cm Switching is performed as follows Raise the lifter Switch off machine drive switch...

Page 285: ...r 42 automatically reduces the pressure in the clamping cylinders 1 which releases the clamping cylinders 1 1 1 1 1 When lifting with 50 cm row distance the PA rod retainer 2 must be folded up When li...

Page 286: ...key 23 Shift depth control shaft 45 50 Pressing simultaneously the key 42 you shift the chosen components together reduce row distance or Pressing simultaneously the key 41 you shift the chosen compo...

Page 287: ...nce on the R Touch in the menu Main settings submenu Attachment by turning the rotating wheel otherwise the hectare counter will give false values additional topper lifting row distance mm limit rolle...

Page 288: ...ccumulates on the right or left of the rollers movement it can be moved to the side between the depth control wheels and the lifting rollers with the Shift rollers movement rocker switch 37 This allow...

Page 289: ...w distance of 450 mm set to 45ON additional topper lifting row distance mm limit rollers lifter up multifunction single row automatic stage attachment lifter defoliator Off depth control stage 500 5 5...

Page 290: ...eyor faster Key infeed conveyor slower The transfer pipe affixed to the infeed conveyor strainer wheel transfer point is also driven by the infeed conveyor gear unit and is coupled to the infeed conve...

Page 291: ...Operation Infeed conveyor 291 564 2 1 1 Infeed conveyor control block...

Page 292: ...lt being ripped off There are no guarantee or warranty claims for such damage In case of blockages the reversing device may only be used very carefully The operating direction of the infeed conveyor m...

Page 293: ...t In addition the vehicle must be in lifting mode It means Bunker is swung out Operating mode Field is switched on ADVICE As soon as a switch ground operation is pressed the reversing buzzer sounds to...

Page 294: ...eed conveyor distance longitudinally The distance between conveyor and the last lifting roller can be set in front at the lifter on the left and right by turning the stop bolt 2 and self locking nuts...

Page 295: ...nding cable rope 2 The conveyor should generally be set as high as possible to preserve space below the conveyor for soil cleaned off 1 ADVICE But the infeed conveyor may not be raised so far that the...

Page 296: ...so large even with the lifter raised that these parts in no case touch To set the infeed conveyor height rear first loosen both nuts 2 on the threaded rod 1 Then turn the nuts 2 until neither the stra...

Page 297: ...Operation Strainer wheels turbines 297 564 6 16 Strainer wheels turbines The three strainer wheels are driven by a separate hydraulic pump pump strainer wheel drive by means of one oil motor each...

Page 298: ...s still mostly cleaned To avoid undesired damage to the beet you should set the rotation speed of the strainer wheels only so high that an even flow of beet is ensured If the rotation speed of the str...

Page 299: ...Operation Strainer wheels turbines 299 564 4 Rpm strainer wheels...

Page 300: ...bar appears on the R Touch in the selection field 4 Select with the rotary wheel at the R Select the desired strainer wheel when pressing the rotary wheel the focus jumps on the strainer wheel Press a...

Page 301: ...d in the bar graph 1 for automatic rotation speed adjustment Should the automated system adjust the speed earlier then only the warning threshold 2 is to be set to a lower level Should the speed adjus...

Page 302: ...switched on ADVICE As soon as a switch ground operation is pressed the reversing buzzer sounds to warn bystanders When this key is pressed the 3rd strainer wheel rotates In addition the elevator and...

Page 303: ...eight Choose this function with R Select Key guide grids higher Key guide girds lower The outside grids of each strainer wheel are combined at the round tube frame to a height adjustable unit Each of...

Page 304: ...all 3 strainer wheels If there is no strainer wheel separately activated in the selection field 4 no blue field you can set all the guide grids by pressing the keys or one stage by each pressing high...

Page 305: ...el one stage higher or lower respectively In order to return from this mode to the joint adjustment of all guide grids you should press the RETURN key or activate in the selection filed 4 the RETURN s...

Page 306: ...xagonal nuts 7 7 7 7 7 In order to achieve smooth low damage beet flow the guide grids must be set initially highly precise in all 3 direction During transfer of sugar beet from the outer grid to the...

Page 307: ...set strainer wheel tines To avoid damage caused by imbalance always work with 4 or 6 or another number of equally distrib uted offset strainer wheel tines Offset strainer wheel tine If a strainer whee...

Page 308: ...e spring tines ADVICE If the guide rod is set lower then the cleaning effect is less aggressive If the guide rod is removed after loosening the quick clamping device then the clean ing effect is much...

Page 309: ...is set into transport or working position from the driver s seat All side and rear bunker grids fold together with the elevator ATTENTION Danger of machine damage When folding the elevator out and in...

Page 310: ...elevator drive and always extended to the stop after switching on the drive ATTENTION Only fold the elevator out in if there are no longer any beets in the elevator If the ele vator is blocked or if f...

Page 311: ...ational speed of the diesel engine the diesel engine automatically increases its rotational speed It is possible at a high set elevator rotational speed and high power requirement of the bunker auger...

Page 312: ...arting e g by removing the ignition key and securely holding it protected against access by third parties e g by holding it in your pants pocket The safety switches may in no case be bridged or otherw...

Page 313: ...the bunker front wall folds upward ATTENTION Danger of machine damage When folding the bunker bars out and in some machine parts may collide and there fore seriously damage the machine That s why alw...

Page 314: ...R Select Key Fold unload conveyor articulation part out work ing position Key Fold unload conveyor articulation part in trans port position ADVICE If you fold in during lifting the unload conveyor wit...

Page 315: ...r some collisions of machine parts and therefore heavy damage to the machine may happen That s why always pay attention to the right order when folding the bunker out and in See Page 321 Raise and low...

Page 316: ...18 4 Switching auger rotating direction Switching of the auger is performed automatically controlled by an ultrasound sensor which is located over the rear bunker grid 1 1 1 Ultrasound sensor front 2...

Page 317: ...300 5 850 3 2 This delay period is required to completely fill up the rear part of the bunker If the auger is switched to the front filling direction then the driver is informed about this by a triple...

Page 318: ...ront part of the bunker a note appears on the R Touch but without beeping sound Then the attentive driver should switch the conveying direction before sugar beets fall out of the bunker Manual switchi...

Page 319: ...ath when the machine drive is shutdown normally It is possible that some beets fall onto the field from the bunker To avoid this the machine drive may be stopped by means of quick shutdown You may tri...

Page 320: ...ng pressing the service key 24 and simultaneously engaging the analogue rocker 40 outward for operating position or inward for trans port position 24 40 ATTENTION Before folding into the transport pos...

Page 321: ...manually step by step in operating or transport position WARNING Hazard of extremely severe injuries Make sure that nobody stands in the hazard zones when the machine is started For folding out perfo...

Page 322: ...Operation Bunker 322 564 3 Fold unloading conveyor articulation parts out See Page 314 4 Raise bunker auger front and rear See Page 315 The bunker is completely swung out in operating position...

Page 323: ...olding into the transport position the bunker must be completely emptied For folding in perform the following actions consecutively 1 Lower bunker auger front and behind See Page 315 2 Fold unloading...

Page 324: ...and rear bunker grids in See Page 309 The bunker is completely folded in transport position Check visually if the machine is really in the transport position Clean the machine so that all lighting and...

Page 325: ...Operation Bunker unloading 325 564 6 19 Bunker unloading...

Page 326: ...conveyor The cleaning roller performs additional cleaning of the beets The unload conveyor moves the beets from the bunker to a vehicle driving alongside or onto a pile The whole emptying of the bunke...

Page 327: ...Operation Bunker unloading 327 564 45 51 50 47 46 52 53 54 48 55 49 56 Key overview See Page 88...

Page 328: ...ves into operating position 1 2 56 If you press additionally to the key the multi key 56 on the unload conveyor oper ating panel the unload conveyor articulation part 2 2 is swung upwards 51 Lower unl...

Page 329: ...0 Raise unload conveyor respectively 51 Lower unload conveyor until the unload conveyor has reached the desired height You can save the current unload conveyor height on the key pressing continuously...

Page 330: ...ion The more light bars are displayed the higher the current bunker unloading speed is see the description of rotary wheel 45 B Display of the set speed for unloading stage 2 cross conveyor In this di...

Page 331: ...stage 1 only unload conveyor runs Unloading stage 2 unload conveyor runs additionally cross conveyor runs at the set speed See Page 333 Unloading stage 3 no longer available from 2018 software withou...

Page 332: ...adjusted from 0 to max with the rotary wheel 45 unload ing stage 0 flashes If the bunker unloading is started by pressing twice the key 46 then the bunker unloading starts with the saved speed of the...

Page 333: ...0 5 850 3 6 19 2 Adjustment of unloading stage 2 cross conveyor speed The speed of the cross conveyor can be adjusted in 10 steps using the rotary wheel 45 For this purpose ONLY AT unloading stage 2 p...

Page 334: ...tage 2 speed Start delay unloading stage 4 Unload conveyor lag sec Leaf spreader speed by overload 850 2 Off 50 1300 5 850 3 If the bunker is unloaded onto a driving alongside vehicle during the lifti...

Page 335: ...eaned off using ROPA cleaner loaders In case of very difficult ground conditions an optimal cleaning effect may only be achieved if the beets are deposited in piles for at least 5 7 days and are kept...

Page 336: ...ith pressure circulation lubrication If lubrication is not sufficient then a warning signal sounds The R Touch displays the warning icon ATTENTION Hazard of severe damage to the machine Immediately sw...

Page 337: ...heck the hoses of the hydraulic system for aging and damage Immediately exchange damaged or aged hoses Use only original ROPA hoses or hoses fully con forming to the technical specifications of the or...

Page 338: ...d steering articulation Reverse ventilator drives Programmable keys activation Chassis control B638 fuel pressure fine filter Off Auto Off Auto Standard Active 3819 mbar Auto The level should be kept...

Page 339: ...Fan drive oil cooler 108 Main lifter drive defoliator shaft leaf auger conveyor only RBS and RAS lifting rollers 1 6 last lifting roller short lifting rollers 2x paddles 109 Infeed conveyor 110 Gear...

Page 340: ...Operation Hydraulic system 340 564 Mounted at reduction gear 1st rear axle 115 Emergency steering pump 116 Gear box lubrication reduction gear...

Page 341: ...e ensure that the stop cock 3 of the pneumatic system is always open because otherwise a large part of the pneumatic system is out of operation The stop cock is situated behind the side cover 1 1 1 Si...

Page 342: ...rvoir The compressed air reservoir 1 is located on the bunker front wall near the wheel chocks It supplies the pneumatic system with compressed air 1 1 Compressed air reservoir Compressed air connecto...

Page 343: ...g in the grease reser voir and the R Touch displays the icon During operation the lubricating pump in basic setting is switched on for 21 minutes then makes a pause for 60 minutes If necessary this se...

Page 344: ...h a minimum effort 6 23 1 Filling up grease gun 2 1 1 Stopcock 2 Nipple for filling up the hand lever grease gun Holder for grease gun A stopcock 1 and a plug in connector 2 for filling the hand lever...

Page 345: ...s Central lubrication line from AUTO to ON Special functions Service fuel filter Central lubrication Hand steering articulation Reverse ventilator drives Programmable keys activation Chassis control B...

Page 346: ...ibutor on the chassis An indicator pin is installed there for checking the function This indicator pin moves slowly when the grease flows through the main distributor This shows whether the pump eleme...

Page 347: ...ng injures to people or damage to property and the machine The video system could either fail or work incorrectly when it rains heavily snows or is foggy the camera is exposed to very strong white lig...

Page 348: ...an be fitted with a strainer wheel camera for monitor ing strainer wheels cleaning 6 24 3 Unload conveyor camera option Unload conveyor camera Optionally your machine can be fitted with a an unload co...

Page 349: ...64 Video monitor left Video monitor left A second video monitor is installed on the left A pillar in addition to the unload con veyor camera The image of the unload conveyor camera is displayed exclus...

Page 350: ...stem The pictures of the R View camera left 2 rear view camera 3 and the R View camera right 4 are summed up to bird s eye view on the machine The picture is displayed on the video monitor at the righ...

Page 351: ...uch and not on the video display You can activate the bird s eye view function with the key 5 The video display shows the environment around the rear part of the machine approx 5 m from each side appr...

Page 352: ...omatic mode with the AUTO key 9 Now it switches between the different cameras as required It means Driving forward articulation rear axle straight Rear view camera Driving forward articulation rear ax...

Page 353: ...hen the set temperature is reached Ventilator speed Choose this function with R Select Key fan rotational speed faster Key fan rotational speed slower 6 25 2 Adjusting set temperature The set temperat...

Page 354: ...clothing or other items otherwise the air condi tioning system will not operate properly In case of cold weather open both air vents in the base of the driver s seat to heat up the footwell ADVICE Al...

Page 355: ...system ON OFF Key 31 press once LED is on no cooling only fresh air or heating Keep key pressed for several seconds LED flashes defroster function for clearing windows Fan and heating system run at m...

Page 356: ...experience has shown the machine can not be started with a battery voltage of less than 24 Volts When the generator fails the following icon appears on the R Touch 6 26 2 Battery disconnect relay 76 W...

Page 357: ...damage the exhaust gas after treatment system SCR system The switch 94 for emergency shutdown of the battery is situated right near the rota tion point of the bunker ladder This switch may be actuate...

Page 358: ...king the printer from power OFF the feed key FEED 3 is pressed for at least 3 sec 6 27 2 Which thermally sensitive paper suits The printer is designed for a paper width of 57 5 0 5 mm at 60 g m2 ROPA...

Page 359: ...ogether with the cover The lid may now be easily opened Insert the paper roll into the paper bowl in such a manner that the out side shows in direction of the printing mechanism Only this outer side m...

Page 360: ...witch off all loads for electrical power Pull off the ignition key Switch off the main battery switch Leave the machine and lock the driver s cabin Swing up or fold in both mounting ladders and in cas...

Page 361: ...Maintenance and Service 361 564 7 Maintenance and Service...

Page 362: ...Maintenance and Service 362 564...

Page 363: ...lth protection and protection of the environment Never forget when you do not comply with the applicable regulations on safety health protection or protection of the environment you needless endanger...

Page 364: ...ine is equipped with one dry air filter consisting of one main filter ele ment and one safety filter ATTENTION Hazard of engine damages During filter change make sure of utmost cleanliness In addition...

Page 365: ...is correctly fitted Damaged air filters must be exchanged immediately with new and undamaged filters We recommend keeping at least one of every type of filter element in stock The safety filter must n...

Page 366: ...blowing out make sure that no dust reaches the internal side of the main element Always blow out from the clean air side to the inlet side Blow out using a compressed air gun Then check the cartridge...

Page 367: ...ry careful so that no dirt get into the pure air side of the filter Use only original filter elements ROPA main filter element item no 304000600 ROPA safety fil ter item no 304000700 During installati...

Page 368: ...valves are to a great extent maintenance free Possible dust deposits are easily removed by multiple compressions The valve must be installed so that it is always free and does not touch anything A da...

Page 369: ...ound and secure it against rolling away ADVICE If the maximum sulphur content in the fuel is 15 ppm as specified accord EN 590 in the EU and ASTM D975 1 D and 2 D in the USA the oil can be changed eve...

Page 370: ...s with oil Install new oil filters The two fine filters 4 are tightened 1 2 3 4 revolution after positioning The bypass filter 5 is tightened 3 4 1 revolution after positioning Unscrew the oil drain h...

Page 371: ...and integrated water separator and then pumped through the fuel prefilter and the main fuel filter cartridge to the pump nozzle elements Help by diesel engine start The electric pump 4 switches on aft...

Page 372: ...VICE Before all work on the fuel system respectively the fuel filters shortly open and imme diately close again the tank cap This serves to relieve possible excess pressure in the fuel system Use only...

Page 373: ...ousing Uninstall the old filter insert and exchange it for a new one with the ROPA item no 303016700 Dispose of the old filter insert in compliance with the local disposal regulations Turn the both dr...

Page 374: ...refilter cartridge 2 1 ATTENTION Danger of machine damage Foreign objects in the fuel system may damage the pump nozzle elements and cause blockages Keep the area absolutely clean when changing filter...

Page 375: ...el Install water separator on new filter The water separator is tightened about 1 3 rev olution after installation Lightly coat the sealing ring of the new cartridge with fuel Install new filter cartr...

Page 376: ...d remains constant at about 3500 mbar Wait approxi mately another 2 minutes Thus the fuel system is vented Start diesel engine Special functions Service fuel filter Central lubrication Hand steering a...

Page 377: ...handling fuel Explosion hazard Do not use cell phones or radios while refuelling Refuel outside only Observe the applicable safety instructions of the refuelling station or tanker truck The tank spout...

Page 378: ...ature growth is more or less strong which leads to the for mation of fibrous mushroom meshes mycelium and sludge The consequences are blocks of the fuel prefilter by rust and fibres mycelium and frequ...

Page 379: ...of damage to the skin Corrosion protection and antifreeze agents contain hazardous materials There is an acute poisoning hazard when swallowing In case of contact to the skin irritation or cauterizat...

Page 380: ...c ity is assembled specifically in the area of fan hub at the cooler surface Therefore regular manual cleaning of the cooler is very useful and necessary When performing cleaning work on the air intak...

Page 381: ...advertent starting pull off the ignition key and take it with you Use for climbing up to the cooling system the provided steps 1 Secure the steps against swinging away with the securing flap 2 Lock th...

Page 382: ...gears upward For this purpose screw off two hexagonal nuts on the front part of the cooler frame Remove the coarse dirt by hand by cleaning the cooling system with the water hose or using compressed...

Page 383: ...ting the coolant level check corrosion protection antifreeze To check the coolant level slowly and carefully open the filler cap 1 of the expansion tank Slowly relieve possible excess pressure Check c...

Page 384: ...expansion tank of engine cooling system relieve excess pressure then take off the cap Screw on drain hose on the drain valve Drain coolant and catch coolant in a suitable vessel Close drain valve agai...

Page 385: ...ifreeze agents since the maximum frost protection is achieved then and greater share in the mixture reduces frost protection and worsens heat dissipation 55 vol corresponds to frost protection up to a...

Page 386: ...ue only do not fill in water or other liquids A sensor in AdBlue tank permanently measures the quality urea con centration If the quality is not sufficient the diesel engine reduces its output the mac...

Page 387: ...d in the fil ter insert with the wide side labelled Grey into the filter opening until it clicks Pull the filter insert 5 from the AdBlue pump module The filter insert should be disposed of according...

Page 388: ...rectly flanged to the diesel engine and transfers engine power to the individual hydraulic pumps The oil level of the pump distributor gears must indispensably be checked daily Check the oil level bef...

Page 389: ...412030200 Before assembly coat them with some oil Retighten the flange 6 and hose line 5 4 Unscrew the oil drain hose again and screw on the screw cap on the oil drain valve 3 again Open the oil fille...

Page 390: ...tly more economical than competitive products 1 2 1 Hydraulic oil cooler 2 Oil cooler pump distributor gears The fan drive of the hydraulic oil cooler automatically reverses at regular intervals So th...

Page 391: ...Hydraulic system 391 564 WARNING Burning hazard All coolers heat up during operation Hazard of severe burnings Wear protective gloves Let the machine cool down sufficiently before starting any work o...

Page 392: ...is located at the rear left in the engine compartment In addition to the display on R Touch oil level and oil temperature can also be read at the inspection glass 1 on the left side of the hydraulic...

Page 393: ...a vacuum pump do not set a vacuum on more than 0 2 bar 7 3 1 1 Hydraulic fluid change Drain valve hydraulic fluid ADVICE The entire machine contains more than twice as much hydraulic fluid as can be...

Page 394: ...ydraulic fluid container must be taken off Flush the intake sieves from inside to the outside using sufficient cleaning agent Reinstall the intake sieves Place the gasket and the metal lid onto them B...

Page 395: ...ilter element ROPA item no 270066500 First exchange of all filter element is required after the first 50 operating hours there after annually 2 1 ADVICE When exchanging the filter elements as well as...

Page 396: ...r on metal chips or other foreign bodies This protective strainer fil ters the hydraulic oil e g sucked from the hydraulic oil tank by a dirty filter element or at low temperatures Check the filter on...

Page 397: ...ement check if there is a metal end cap at the top If this is not the case pull off the end cap separately from the element holding pin Inspect the element sur face for dirt residue and larger particl...

Page 398: ...ont axle steering Removal of the element ROPA item no 270033600 is performed as described above in Maintenance pressure filter operating hydraulics The required tool is a ring wrench or fork wrench SW...

Page 399: ...ve strainer 2 Collective return pipe There is a protective strainer 1 in the collective return pipe 2 This protective strainer must be removed and cleaned if necessary if there is damage to the hydrau...

Page 400: ...ed into the machine Stop the machine and shut down diesel engine The machine must be secured against inadvertent starting of the engine Each simple joint bears one lubricating nipple Each double joint...

Page 401: ...he rear axles set the menu item Man ual control articulation steering in the Special functions menu to Active See Page 208 If manual control is active the two rear axles can be moved synchronously to...

Page 402: ...evel before starting diesel engine When the diesel engine has been started checking of the oil level is no longer possible To read the oil level the machine must be standing on even and level ground a...

Page 403: ...drive 403 564 4 2 3 2 Inspection glass 3 Oil drain screw 4 Oil filling screw CAUTION Hot oil The oil in CVR gearbox may become very hot Hazard of burning Therefore always wear protective gloves and su...

Page 404: ...46 Screw out the 4 bolts SW13 on the filter flange 7 and pull out the filter insert Exchange the filter element for a new one ROPA item no 181060100 For instal lation always use a new paper gasket RO...

Page 405: ...ting oil level monitoring unit 12 Only loosen the screw cap 11 In no case totally screw off this screw cap 11 To avoid splashing around of oil in the engine compartment wrap a cloth around the loosene...

Page 406: ...g Remove the coarse dirt by hand by cleaning the cooling system with the water hose or using compressed air Use a pressure cleaner only with a flat spray at reduced pressure and from at least 30 cm aw...

Page 407: ...e high quality oil Use the best quality oil rather than oil that just meets the quality requirements Economising here is saving at the wrong place Park the machine so that the respective wheel is sitt...

Page 408: ...sufficient size underneath Open the oil drain screw 2 and the oil level control screw and let the old oil drain Reinsert the oil drain screw Fill up the planetary gears using the ROPA planetary gear...

Page 409: ...warm after operation Park the machine on level ground Put an oil resistant collecting vessel of sufficient size underneath Turn off the oil drain screw of the differential gears It is located at the b...

Page 410: ...hanging the oil Change the oil only with gears warm after operation Park the machine on level ground Put an oil resistant collecting vessel of sufficient size underneath Turn off the oil drain screw o...

Page 411: ...Maintenance and Service Axles 411 564 2 2 Oil filling opening and oil level control screw Prescribed oil variants Gear oil LS API GL5 SAE 90 LS Filling volume approx 30 litres...

Page 412: ...the oil only with gears warm after operation Park the machine on level ground Put an oil resistant collecting vessel of sufficient size underneath Turn off the oil drain screw of the differential gear...

Page 413: ...ground When the oil level falls without evident reason indispensably call in a customer service mechanic The oil level can be read at the inspection glass It must be within the inspection glass range...

Page 414: ...level ground Put an oil resistant collecting vessel of sufficient size underneath Turn off the closing cap of the oil drain screw Open the oil level filling screw and wait until the oil has drained co...

Page 415: ...r reduction gears Check daily the intake grille 6 from oil cooler 7 of the reduction gears on soiling If required clean it with pressure air or spray stream from water hose Never use a high pressure c...

Page 416: ...med by trained personnel Proceed as follows for changing the oil Change the oil only with gears warm after operation Park the machine on level ground Put an oil resistant collecting vessel of sufficie...

Page 417: ...performed by trained personnel Use a stable ladder for all maintenance work on the compressed air reservoir Always wear gloves protective goggles and suitable protective clothing 1 1 Drain valve 7 8...

Page 418: ...Maintenance and Service Defoliator 418 564 Defoliator in the maintenance position...

Page 419: ...e position ATTENTION Swing up the leaf sensor and secure it using safety hooks because this may other wise cause serious damage to the driver s cabin Defoliator maintenance position Choose this functi...

Page 420: ...round Press the defoliator maintenance position key 6 and then the deadman switch 1 In order to move the lifting share or scalper to the right height without climbing up and down to the cabin the dies...

Page 421: ...left and right locking links to the defoliator locking hook 2 as shown DANGER Always attach both locking links left and right to ensure that the load can remain secured in an emergency Always ensure...

Page 422: ...must be lowered to the ground only on the lifting shares or the depth control roller 7 8 2 Setting the leaf sensor Before the start of each harvesting season adjustment of the leaf sensor must be che...

Page 423: ...ket indicated with an arrow 3 to simplify the work Keep the spring rods fixed in this position Loosen the screws 5 of the clamping lever left right for rough adjustment 5 4 Shift the bar structure out...

Page 424: ...ntrol wheels must be readjusted as follows in case of need Screw out the threaded rod 1 using a hexagonal recess wrench and keep it in a safe place Readjust the setting nut 2 so far until it axially t...

Page 425: ...Maintenance and Service Defoliator 425 564 7 8 4 Defoliator shaft Defoliator shaft on the RIS Defoliator blades and clamping shackles on the RIS on the RBS on the RAS...

Page 426: ...adjusted to the existing blades to prevent imbalance Always replace the opposite blade A the original diameter of a new defoliator shaft is 20 mm for RBS RAS and RES and 22 mm for RIS When the shaft s...

Page 427: ...ine is available at ROPA under ROPA item no 018106700 To achieve the optimal scalping we recommend to sharpen the scalper flails with this grinding machine every 20 100 ha of worked area depending on...

Page 428: ...t the weight of the scalper does not increase needlessly Inflow sheet without skid 1 The inflow sheet 1 must be checked once a week for wear The inflow sheet must be replaced once it no longer protrud...

Page 429: ...rson during work kept in possession The defoliator must be moved to maintenance position for work on the bottom of the defoliator and secured by attaching the two locking links to the side lifter arms...

Page 430: ...rvice Lifter 430 564 25 30 Inner width between shares 25 to 30mm is ideal in most cases 2 The wear angle 2 serves to protect the share holder from abrasion Replace the wear angle before it loses its p...

Page 431: ...he share plate is too thin Shares with hard metal must be replaced once the small hard metal plates break away or the share plate becomes thin Shares absolutely unsuitable for lifting Wear angle brack...

Page 432: ...r gears and lower the lifter as far as possible for the rear lifter gears and let the oil drain through the oil drain screws into a sufficiently large oil proof container Reinsert the oil drain screws...

Page 433: ...er 433 564 Lifter gears left and right rear 2 1 3 2 1 3 Left Right 1 Oil filling screw 2 Inspection glass oil level control 3 Oil drain screw Prescribed oil variants Gear oil API GL5 SAE 90 Filling vo...

Page 434: ...Paddle gears Check oil level every 50 operating hours This requires fully raising the lifting unit 2 1 3 1 Oil filling screw 2 Oil level control 3 Oil drain screw Prescribed oil variants Gear oil API...

Page 435: ...vel of the gear units 2 units of the lifting unit daily For this purpose fully lower the lifting unit Set the depth control roller to the top position 1 2 3 The illustration shows version of 2017 1 Oi...

Page 436: ...eck oil level every 50 operating hours For this purpose fully lower the lifting unit 1 2 3 1 Oil filling screw 2 Inspection glass oil level control 3 Oil drain screw Prescribed oil variants Fully synt...

Page 437: ...the flange for shifting the eccentric drive must be relubricated every 50 operating hours for the variable lifter Recommendation Keep a separate grease gun filled with copper paste for this It should...

Page 438: ...centric shaft bearings is a lifetime oil and must not be changed Check the oil level once a year For this purpose fully lower the lifting unit 1 2 1 Oil filling opening 2 Oil level control screw Presc...

Page 439: ...roove nut M 75 x 2 for this ROPA item no 018016200 ATTENTION This work may only be performed by people already having sufficient experience in adjusting tapered roller bearings Readjust the bearings s...

Page 440: ...s a transparent piece of hose 1 with bleeding filter on each share body This piece of hose must always be filled with oil If no oil is visible anymore then so much oil must be filled up until the piec...

Page 441: ...ubrication system leading to the lifting rollers bearings visual inspection Exchanging lifting rollers If a stone jutting high up from the ground bend a lifting roller or if a roller is worn out then...

Page 442: ...Mounting lifting roller Generously grease the polyamide coupling before the lifting roller is pushed in Insert the new lifting roller with screwed in polyamide coupling into the claw cou pling of the...

Page 443: ...is driven by rubber coated friction wheels So that the conveyor does not slip on the slippery drive wheels it is hydraulically ten sioned by movement of the drive shaft When the diesel engine is runni...

Page 444: ...oosen the four clamping bolts 1 Then turn the nuts on the setting bolt 2 for 1 2 revolutions Retighten the four clamping bolts 1 and let the infeed conveyor run for several minutes Check by visual ins...

Page 445: ...ime after 50 lifter operating hours then annually Change the oil after the gear oil has reached operating temperature Lower the lifter completely down Let the oil drain through the oil drain opening 1...

Page 446: ...se strainer wheel prongs must be tight ened immediately M10 72 Nm M14 135 Nm Should you find that on the already lifted spaces a larger quantity of beets is lying then either a guide grid bar or a str...

Page 447: ...y Switch on the machine drive and let the elevator run for about half a minute ADVICE The elevator belt is tensioned after first switching on the machine drive The both support cylinders drive only th...

Page 448: ...f it does not reach this dimension the elevator belt is already tensioned too tight with the two tension rollers 1 If the dimension is correct continue with section 8 1 1 5 Loosen the two clamping bol...

Page 449: ...t items 1 3 and check the dimension at the cylinders 13 again 8 Then check the cylinders of the left elevator rocker arm the cylinders 10 must be retracted to the stop 10 10 10 9 If the cylinders 10 a...

Page 450: ...nders the cylinders 12 must be extended to the stop The cylinders are extended to the stop if the cylinder length from the centre of the screw head to the centre of the screw head is 1460 mm 1460 mm 1...

Page 451: ...elt sags more when the elevator is swung out but empty then it must be retensioned 13 Elevator belt correctly tensioned Tension elevator belt 14 Loosen the two clamping bolts 2 rear and front on the c...

Page 452: ...by visual inspection whether the conveyor runs evenly straight If this is not the case then repeat the setting process for so long until the conveyor runs evenly in the centre 6 6 6 6 7 7 8 9 The pic...

Page 453: ...The lubricating nipple at the angle gear of the elevator front right at the cover ing pipe and the counter bearing of the drive shafts must be lubricated after each 100 operating hours using the greas...

Page 454: ...joint of the drive in the rear and the counter bearing in front must be lubri cated using the grease gun every 100 operating hours 7 14 2 Ultrasound sensors 1 1 Ultrasound sensor front 2 2 Ultrasound...

Page 455: ...mance of around 1200 ha or annually Cross conveyor chains After a lifting performance of around 600 ha or annually When changing the chains turn each chain as shown in the schematic drawing nearby 1 1...

Page 456: ...gitudinal conveyor and cross conveyor may not be tensioned tightly Both convey ors should be tightened so much that the conveyor chains when they have run over the drive wheel run cleanly between the...

Page 457: ...s of each conveyor are located at the front at the conveyor turn around under the bunker floor 1 2 1 Tensioning bolt 2 Lock nut For retensioning Loosen lock nuts 2 By screwing in the tensioning bolts...

Page 458: ...ning bolts of each conveyor are located at the conveyor turn around under the bunker floor 2 1 1 Tensioning bolt 2 Lock nut For retensioning Loosen lock nuts 2 of the both tensioning bolts Adjust both...

Page 459: ...ain tension after each 100 operating hours 3 3 Drive chain cross conveyor and cleaner roller 3 Tensioning blocks 3 4 Drive chain longitudinal conveyor 4 Oil motor support Do not adjust To retighten th...

Page 460: ...al conveyor drive shaft The third bearing is located on the drive shaft behind the chain wheel accessible with opened right protective cover 5 Cross conveyors The three drive shaft bearings on the lef...

Page 461: ...nveyor guide wheels The total of 8 conveyor guide wheels 4 longitudinal conveyors 4 cross conveyors must be lubricated every 100 operating hours Cleaning roller bearing The two cleaning roller bearing...

Page 462: ...loading conveyor is very easy if you completely lower the unloading conveyor in cleaning position as shown in the illustration below WARNING Crushing hazard Hazard of severe injuries if the unloading...

Page 463: ...onal section press and hold the keys for another 5 seconds then the unload conveyor folds into the cleaning position Press the key and the multi key 56 simultaneously at the unload conveyor operationa...

Page 464: ...s of the cams hit the cleaning roller at the turn around Switch off engine and secure it against inadvertent starting To retighten the belt loosen the clamping bolts 1 on the two bearing brackets and...

Page 465: ...s ATTENTION Replace drive wheels as soon as they show signs of wear do not wait until the unloading conveyor belt skips Check the drive wheels at least once each season for wear Extremely worn drive w...

Page 466: ...use is usually due to clogged filters Therefore always clean both filters 7 16 1 Condenser air conditioning system 1 2 3 3 1 Oil cooler CVR gearbox 2 Condenser air conditioning system 3 Hexagon nuts h...

Page 467: ...filter 2 This filter must be cleaned in case of need For this purpose Pull out the recirculating filter 1 upward by the flap 2 Blow out recirculating filter using com pressed air Reinsert the cleaned...

Page 468: ...head screw and take the filter from the holding frame Clean filter element using compressed air Reinsert the cleaned filter element in the holding frame and fasten it using the knurled head screw Clo...

Page 469: ...il additives Totally there is 250 ml of oil in the coolant circuit Coolant type R134a coolant filling volume approx 1680 g Maintenance once a year Have the air conditioning system checked by a qualifi...

Page 470: ...es acid resistant gloves apron Avoid skin contact with battery acid Avoid inhaling acid vapours When handling batteries make sure that there is sufficient ventilation in the work place In case of skin...

Page 471: ...longer properly printed Open paper stock lid and remove the paper roll Using a small brush remove soiling from paper sensor as well as the tearing edge Strongly blow into the paper stock recess to rem...

Page 472: ...dangerous burns on the skin and within the respiratory sys tem When handling acid batteries always wear sufficient protective clothing protective goggles acid resistant gloves apron Avoid skin contac...

Page 473: ...pacity day at 20 C To avoid deep discharge the acid density must be checked at regular intervals If the acid density is below 1 21 kg l then the batteries must be recharged The rec ommended charging c...

Page 474: ...rocess materials Cooling fluid coolant Fuel Batteries Media pressure accumulator under pressure Residual energy Moving parts Now the machine can be disassembled and disposed of by an appropriate dispo...

Page 475: ...Malfunction and Remedies 475 564 8 Malfunction and Remedies...

Page 476: ...Malfunction and Remedies 476 564...

Page 477: ...n there WARNING Hazard of extreme injuries or damage to the machine Never defeat safety installations safety locks or safety circuits This may have the consequence of extreme injuries Never perform fu...

Page 478: ...e box See Page 487 Labels inside the cover identify the fuses There are also three automatic electronic cut in the seat console The electronic automatic cut outs are not integrated into the electric c...

Page 479: ...D 1 of a fuse is lit then the fuse is overloaded and power supply to the connected component interrupted The self resetting electronic fuses are in the seat console See Page 481 in the central electri...

Page 480: ...act can be determined with the measuring device continu ity tester No Ampere Function Pos in the machine Main power supply screw in little fuse MEGA fuses F01 125 Supply central electrics at cabin X1...

Page 481: ...15 ESR colour terminal joystick operating section F44 15 Steering lock F45 10 Driver s seat suspension heating ventilation F46 7 5 G15 voltage transformer 24 V 5 V only with optional printer Pin 15 F...

Page 482: ...IV RR lifter only F12 7 5 Pin 30 A07 colour terminal Diesel engine diagnosis outlet X340 F13 3 Inside light right Pin 30 from X1 F14 15 Window wiper motor F15 15 Cabin fan F16 15 Pin 15 for generator...

Page 483: ...30 A34 I O module I F32 15 not used PR2h lifter only ASW lifter relay K13 K14 K15 RR lifter only from X2 F33 7 5 Voltage transformer 2 cool box outlet Pin 15 F34 10 Hazard warning system F35 15 Rotat...

Page 484: ...wheel angle 3st axle 24 V F74r 100 mA B42 autopilot off B175 pressure prestress chassis left 24 V F120r 100 mA B178 PS 3 point susp relief right 24 V F121r 100 mA B94 position three point susp right B...

Page 485: ...defol inclin only RES B30 rpm front lifting rollers 8 5 V F105r 100 mA B202 sensor maintenance pos height B29 rpm depth control roller 8 5 V F106r 100 mA B08 sensor lifting depth right B07 sensor lift...

Page 486: ...eft 24 V F302r 100 mA B70 PS stone protection B28 rpm defoliator 24 V F303r 100 mA B160 rpm rubber defoliator shaft only RES B203 sensor pos rollers movement sideways 24 V F304r 100 mA B193 sensor lif...

Page 487: ...from battery battery relays supply K43 F58 not used F59 15 Pin 30 A35 I O module II F60 15 Pin 30 A35 I O module II Pin 30 X1 F130 not used F131 3 Pin 15 A44 Video Control Unit Digital Pin 15 Electro...

Page 488: ...ing 8 5 V F91r 100 mA B10 sensor guide grid 2nd turbine B35 sensor unloading conveyor articulation 1 8 5 V F92r 100 mA B21 rpm turbine 1 B22 rpm turbine 2 8 5 V F93r 100 mA B23 rpm turbine 3 B34 senso...

Page 489: ...al electrical system in the dri ver s cabin switches the central lubricating pump 320015400 K13 Relay lifter working floodlights Lifter fuse box switches E56 E57 E70 E71 320015400 K14 Relay scalper wo...

Page 490: ...miscellaneous orange Control lines for all valves and solenoids all Y Feature twisted cables white twisted CAN high brown twisted CAN low twisted together CAN bus data line 8 5 Searching for malfuncti...

Page 491: ...t the driver s seat left on the arm rest with rotary wheel 320084300 A19 Air conditioning control device next to air condi tioner on the floor Temperature control in the dri ver s cabin 352041400 A34...

Page 492: ...lot Service Operating data Diagnosis Teach in Tuning Service Version Change of hardware Master data Please find below illustrations of the available diagnostics menus on the R Touch They facilitate ma...

Page 493: ...window washer S55 5 wiper interval S62 main switch steering S129 emergency stop S114 roller side shift movement right S114 roller side shift movement left S98 infeed conveyor outside button S99 turbin...

Page 494: ...B171 pressure chassis left B174 pressure prestress chassis right B175 pressure prestress chassis left B146 1st axle swing angle B148 level axle 2 right B150 level axle 3 right B149 level axle 2 left...

Page 495: ...6 B168 temp sensor CVR transmission 1 min B172 temp lubrication control reduction gears B90 analogue rocker B189 steering share bodies 1 B190 steering share bodies 2 B191 steering share bodies 3 B192...

Page 496: ...bine 3 B24 rpm elevator B118 cross conveyors rpm B119 rpm longitudinal conveyors No Name IMP Rpm inputs rpm 1 0 2704 2821 2782 2813 2815 2800 2822 2798 2778 2805 0 0 0 0 0 0 0 0 0 0 0 B74 driving spee...

Page 497: ...0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 Y151 SV unloading conveyor angle 2 1 min Y158 SV chassis right up Y159 SV chassis left up Y168 SV prestress chassis right Y169 SV prestress chassis left Y170 SV connect...

Page 498: ...0 0 0 0 0 0 1 1 1 1 1 1 1 1 Y116 SV pressure stone protection plus 1 min Y29 PV leaf spreader rpm Y02 PV shaking share rpm Y193 SV pressure stone protection minus Y192 SV clamping cylinder pressure Y...

Page 499: ...SV lifting depth deeper row 4 K14 WL RR lifter scalper No Name mA outputs PWM SW 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 8 5 1 5 CAN bus Analogue inputs Rpm inputs Outputs PWM SW Diagn...

Page 500: ...d rpm B377 fuel pressure pre filter B638 fuel pressure after fine filter Engine power engine torque 78 36 1600 99 3880 1165 1150 799 4240 94 rpm mbar C C mbar C mbar rpm mbar B605 engine oil temp 108...

Page 501: ...error memory joystick A10 Climate control A19 Outputs PWM SW Diagnosis CAN bus Diesel engine Error memory Error memory Machine error memory Engine error memory Error memory Engine Service figure Plea...

Page 502: ...19 Outputs PWM SW Diagnosis CAN bus Diesel engine Error memory Error memory Machine error memory Engine error memory Engine error memory DM1 error info DM2 error info Information DM2 request new DM2 d...

Page 503: ...ng set temp C B37 blow out temp C B41 inside temp C B53 outside temp C S51 cab door contact S53 air condition pressure switch Set fan step OK On 3 65 65 54 21 13 20 15 Y71 actual climate clutch OK S51...

Page 504: ...1 Operating Components Operating sections Functions GPS data Diagnosis Error memory joystick A10 Climate control A19 R Select Direct A40 bunker unloading A18 Operating sections Keypad I A41 Keypad II...

Page 505: ...ine speed reduction Engine power B47 drive speed Y13 traction motor 1 Y11 drive pump backward 207 189 0 180 0 0 0 0 0 22 Y12 traction motor 3 0 mA mA mA mA IO sec m h B152 PS couplings CVR transmissio...

Page 506: ...68 5372 1 min Steering Y26 PV artic steering R Y27 PV artic steering L Y22 PV 2rd axle R Y23 PV 2rd axle L Y20 PV 1st axle R Y21 PV 1rd axle L safety cutoff automatic steering rear automatic steering...

Page 507: ...point up R result left Y115 PV 3 point up L 0 0 0 0 0 0 99 163 100 163 result right 0 mA mA mA mA Y114 PV 3 point up R depth guide Y115 PV 3 point up L Y14 lower right depth guide stop lifter applied...

Page 508: ...167 26 3 B69 PS defoliator relief left B70 PS stone protection B68 PS defoliator relief right 161 161 161 229 323 326 41 0 0 1 min Pressure sensors B68 PS defoliator relief right B56 PS turbine motor...

Page 509: ...batteries with a bat tery voltage of 24V and sufficient capacity may be used for jump starting ADVICE Danger of machine damage We would expressly like to point out that quick charge devices and mains...

Page 510: ...nal 2 must be disconnected and the main battery switch must be switched off Do not remove the plus terminal of the battery bridge 1 Only normal battery charging devices may be used for charging the ba...

Page 511: ...o vehicles do not touch at any point First connect the negative terminal of the battery of the assisting vehicle to the neg ative terminal of the battery of the ROPA machine Alternatively a blank meta...

Page 512: ...the respective work under the regional regulations Welding on structural parts or parts with a safety function may only be performed after enquiry with ROPA to the extent as it is admissible under th...

Page 513: ...the machine itself If it should be necessary to tow the machine then always observe the regional regula tions on the towing vehicle and on securing of the vehicle combination on public roads and paths...

Page 514: ...atic and must be carried out by qualified versed personnel only in an extreme emergency In case of need contact ROPA customer service ADVICE Always make sure of sufficient rigidity of the salvaging ai...

Page 515: ...rking brake and using the wheel chocks For jacking up the front axle 1 you will need the ROPA hoist for portal axles ROPA item no 018078600 the contour plate ROPA item no 018078800 To jack up the rear...

Page 516: ...king on pre stressed spring piles DANGER Hazard to life due to the machine inadvertently rolling away Before loosening the spring loaded actuator secure the machine against rolling away using all wedg...

Page 517: ...e vehicle unsecured with the spring loaded actuator 1 released Secure the vehicle against rolling away using sufficiently large wedges Put in the driver s field of vision a distinctive sign with the i...

Page 518: ...is 25 10 bar 3 2 4 Switch off engine and secure it against inadvertent starting Secure the vehicle against rolling away using the two wedges Take off screw on cover 2 Screw the emergency release nut...

Page 519: ...be connected to the solenoid valves by trained and instructed spe cialist personnel Should an electrically controlled valve malfunction then in any case without excep tion call in a specialist Never...

Page 520: ...ll be pressed out at the safety valve 1 directly at the pipe output of the pump To remove this block proceed as follows 1 1 1 1 Safety valve Search for the blocked spot in the pipe system Go along the...

Page 521: ...check valve in the outlet of the main distributor There is no check valve between the lubrication pump and the main distributor The main distributors can be recognised by the integrated lifting pin i...

Page 522: ...labelled Y136 from the reversing valve on the oil motor of the fan Pull the plug 1 labelled Y16 from the oil motor of the fan The fan should then operate at maximum speed and can no longer reverse 1...

Page 523: ...or better access to the bottom side of the hydraulic pumps in the engine compart ment it is possible to swing away the fuel tank as follows Screw out the holding bolt 1 left beside the tank fuel feed...

Page 524: ...scalper combs change basic setting Scalper bar set lower with Micro Topper set higher with standard topper Topped too flat Enlarge scalper cutting gap Scalper bar set lower with Micro Topper set highe...

Page 525: ...stead of sliding grids Lost beets On lifting unit Increase share distance Set share angle flatter Set roller position lower Check the guide rods on the share body lost broken Install larger lifting sh...

Page 526: ...ed Set roller position higher Increase the distance between guide grids and strainer wheels Increase strainer wheel rpm Set sliding ring on pig tails upwards Install pig tails instead of sliding grids...

Page 527: ...Lists Tables Plans Diagrams Maintenance Verification 527 564 9 Lists Tables Plans Diagrams Maintenance Verification...

Page 528: ...Lists Tables Plans Diagrams Maintenance Verification 528 564...

Page 529: ...6a 1320 litres when needed AdBlue tank RT6c only AdBlue DIN 70070 ISO 22241 130 litres when needed Axles Reduction gears at 1st rear axle Fully synthetic gear oil API GL5 SAE 75W 90 approx 3 litres Di...

Page 530: ...raulic fluid HVLP 46 containing zinc ISO VG 46 as per DIN51524 part 3 approx 220 litres annually Steel roller chains Gear oil or grease when needed Lubricating points Grease as per DIN 51825 NLGI clas...

Page 531: ...diator fins X Replacing fuel prefilter insert on the elec tric pump Draining water from the water collecting vessel X X Replace main fuel filter cartridge every 1000 operating hours but at least once...

Page 532: ...level X X Change oil X X X Planetary gears X X See Page 407 Hydraulic system Clean hydraulic fluid cooler X X X Check oil level X Change hydraulic fluid X X Clean intake sieves inside the fluid tank...

Page 533: ...ed once daily to once weekly Retighten flail fastening defoliator shaft after the first 10 lifting hours Lifter Check oil level at all lifter gears X X Change oil at all lifter gears X X X Check depth...

Page 534: ...r hrs Unload elevator Tighten the belt X Bunker floor all conveyors elevator shafts remaining machine Remove soiling and sticking dirt X X Others Refill grease container X X Grease lubricating points...

Page 535: ...Cylinder shaft movement height adjustment 2 200 Rollers movement adjusting spindles 2 200 Lifter side shift rod ends cylinder 2 200 Rollers movement side shift rod ends cylinder 2 200 Depth control ro...

Page 536: ...rigid over strainer wheel 1 1 500 Cardan shaft from intermediate cardan bearing to rear 2 200 Intermediate cardan shaft to front reduction gears 1 200 Cardan shaft from reduction gears to CVR gearbox...

Page 537: ...2030 208 l 435006200 18 kg 435002300 25 kg Designation of manufacturer Aral No approval for this manufacturer s products No zinc containing oils Mega Turboral 10W 40 Aralub HLP 2 Agip Eni Agip ARNICA...

Page 538: ...E 85W 90 No approval for this man ufacturer s products Agip DEXRON II Agip ATF IID Avia AVIA HYPOID 90 EP AVIA HYPOID 90 LS SAE 85W 90 No approval for this man ufacturer s products AVIA FLUID ATF 86 B...

Page 539: ...016700 Air filter main element 1 unit 304000600 Air filter safety filter 1 unit 304000700 AdBlue System RT6c only AdBlue filter insert 1 pc 304004100 AdBlue bleeding and ventilation filter at the tank...

Page 540: ...2 62 NBR70 412059500 Pressure filter element CVR gear incl O ring 46 3 270044200 Reduction gears at 1st rear axle Intake filter in reduction gears 181005400 Driver s cabin ventilation Fresh air intake...

Page 541: ...72 85 125 145 M14 115 135 200 235 M16 180 210 310 365 M18 245 300 430 500 M20 345 425 610 710 M22 465 580 820 960 M24 600 730 1050 1220 M27 890 1100 1550 1800 M30 1200 1450 2100 2450 Metric fine threa...

Page 542: ...eft Distributor 1st rear axle ROPA item no 360018700 45 Steering rod right Steering rod left 75 Steer knuckle right bottom Steering knuckle left bottom 75 Steering knuckle right top Steering knuckle l...

Page 543: ...ipe infeed conveyor Radial articulation bearing bottom Articulation distributor ROPA item no 360017900 105 I 105 I 105 I 75 I 25 I Main distributor ROPA item no 360020400 Lubricating circuit 1 Distrib...

Page 544: ...oller arm pivot Maintenance position cylinder Defoliator relief cylinder rear Defoliator support arm front Defoliator lower guide rod bottom 45 45 25 25 25 25 105 Rotate lifter down Depth guide roller...

Page 545: ...an for RASW defoliator 45 Leaf auger I 25 Depth control wheel right Leaf sensor 25 Depth control wheel hub right Depth control wheel left 25 Scalper bracing tube height adjustment right Depth control...

Page 546: ...V 25 Depth control wheel left Leaf sensor left 25 Depth control wheel hub left Depth control wheel right 25 Leaf sensor right Depth control wheel hub right 105 Defoliator shaft left Defoliator shaft r...

Page 547: ...oolant circuit to damage thermostats and temperature sensors Operating materials which contain traces of AdBlue must not be used Handling AdBlue contaminated by foreign substances Some components of t...

Page 548: ...0 C Viscosity dynamic approx 1 4 mPa s at 25 C Protection of electrical and electronic components when handling AdBlue AdBlue leads to corrosion of electrical and electronic components For this reason...

Page 549: ...be carried out in compliance with applica ble recovery and disposal regulations The applicable waste treatment classification is location dependent and is to be car ried out in accordance with the Eu...

Page 550: ...ngine Engine oil Engine oil filter Fuel filter cartridge prefilter engine Fuel filter cartridge main filter engine Fuel prefilter at the electric pump Main air filter Safety air filter Antifreeze chec...

Page 551: ...Oper hrs ok ok ok ok ok Lifter gears left front left rear right rear Paddle gears Shaking share gears Depth control shaft gears Infeed conveyor gears Pump distributor gears Gear oil PDG oil filter CV...

Page 552: ...________________________ Plan 50 oper hrs Maintenance after _____ performed by Signature ______________________________________________ Plan 500 oper hrs 1st customer service ROPA machine The 1st dies...

Page 553: ...uctions by last name and first name on date about the specific obligation of safe driving of the machine and the associated requirements Subjects of these instructions were The chapter driving on road...

Page 554: ...instructions of the machine operator Never enter the hazard zones Should you have entered a hazard zone by mistake then immediately and speedily leave this hazard zone but without excessive haste Kee...

Page 555: ...r of the ROPA sugar beet harvester I have completely received this information and under stood it I agree not to enter the hazard zones as long as the machine is running in lifting operation I have be...

Page 556: ...Phone Mobile phone Handover confirmation First use date No deficiencies were found during the test run The safe operation and maintenance were explained to me The following items were handed to me to...

Page 557: ...a an Internet entry page as well as for any other advertising consult ing and information purposes written by phone or e mail about products and services can be received by the ROPA support point and...

Page 558: ...558 564...

Page 559: ...Index 559 564 10 Index...

Page 560: ...Index 560 564...

Page 561: ...the cooling system 380 Cleaning scraper 102 Cleaning shaft 231 Collective return pipe protective strainer 399 Colour terminal R Touch 74 Coming Home 146 Compressed air reservoir 342 Compressed air sys...

Page 562: ...r 389 Hydraulic oil tank 392 Hydraulic system 337 389 Hydraulic valves 519 I Infeed conveyor 290 443 444 Infeed conveyor gears 445 infeed conveyor tension 443 Inflow sheet 247 instructions given to th...

Page 563: ...reduction 161 Preface 15 pressure filter element 397 Printer 358 471 Proper use 27 Protective equipment 39 Pump distributor gears 336 388 R R Concept 104 R Direct 79 105 Readjusting warning thresholds...

Page 564: ...Swinging away the fuel tank 523 Switch ground operation via front wheels 92 Synchronise 197 Synchronise articulation steering 197 T Tanker truck 377 Technical data 46 Thermal paper 358 Tool box 102 To...

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ROPA Tiger 6, Original Operating Manual

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