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7-2

Corrective Maintenance

Corrective maintenance covers all actions to correct problems that cause downtime.

WARNING

Do not attempt to disassemble, repair, or modify the product in any
way. Doing so may result in malfunction or fire.

Contact your local OMRON representative if the corrective maintenance actions did not solve the
problem.

7-2-1

Warning and Error Messages

Warning and Error messages are provided by the IPC Application Controller when there is a potential
problem that may cause downtime. This section provides details about these messages.
Warning messages inform you about a situation that will lead to downtime of the IPC Application Con-
troller.
Error messages inform you about what caused the downtime of the IPC Application Controller.

The following message channels are available.

LED Indicators

The ERR LED indicator provides information on warnings and errors.

Industrial PC Support Utility

The Industrial PC Support Utility provides information on warnings and errors.

The Industrial PC Support Utility indicates:
• Internal temperature above setting

Check the status of the Fan Unit and check the ambient conditions.

• Low revolution speed of the Fan Unit

• Check for excessive dust on the fans and in the Fan Unit.
• If required replace the Fan Unit.

• Low battery status

Replace the battery.

7 Maintenance

7-15

IPC Application Controller User's Manual (I632)

7-2
 Corrective Maintenance

7

7-2-1

 W
arning and Error Messages

Summary of Contents for AC1-152000

Page 1: ...IPC Application Controller User s Manual I632 E 03...

Page 2: ...f this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publica tion...

Page 3: ...rsonnel who must also have knowledge of electrical sys tems an electrical engineer or the equivalent Personnel in charge of introducing Factory Automation systems Personnel in charge of designing Fact...

Page 4: ...Introduction 2 IPC Application Controller User s Manual I632...

Page 5: ...is Manual Operating Procedures Specifications Installation Software Hardware Overview 1 2 3 4 5 6 1 2 3 4 6 5 1 7 7 Appendices Maintenance A A Sections in this Manual 3 IPC Application Controller User...

Page 6: ...Actual Operation 19 Operation 19 General Communications 20 Battery Replacement 20 Cleaning Maintenance and Disposal 20 Precautions for Correct Use 21 Storage Installation and Mounting 21 Wiring 21 Ac...

Page 7: ...onnector Optional 2 12 2 4 7 PCIe PoE Connectors 2 12 2 5 SD Memory Card Slot 2 13 2 6 Drive Bays 2 14 2 7 PCIe PoE Card Slot 2 15 2 8 Spare Parts 2 16 2 8 1 Battery 2 16 2 8 2 Fan Unit 2 16 2 8 3 Acc...

Page 8: ...s 4 20 4 2 7 PCIe PoE Connectors Specifications 4 21 4 3 Software Specifications 4 22 4 3 1 Available Windows Operating Systems 4 22 4 3 2 Supported Languages 4 22 4 4 Environmental Specifications 4 2...

Page 9: ...orced Power OFF Using the Power Button 6 4 6 3 Unified Write Filter 6 5 6 3 1 Enable Unified Write Filter 6 6 6 3 2 Disable Unified Write Filter 6 7 6 3 3 Determine Status Unified Write Filter 6 8 6 4...

Page 10: ...or 7th generation CPUs A 4 A 2 Customize Windows A 7 A 2 1 Trusted Platform Module A 7 A 3 RS 232C Connector Pin Details A 8 A 4 DVI Connector Pin Details A 9 A 4 1 DVI I Connector Pin Details A 9 Ind...

Page 11: ...photos of the package and save them Inform your supplier immediately 2 Open the package Ensure not to damage the contents 3 Ensure that all items are present Additional Information Refer to 5 1 2 Item...

Page 12: ...Precautions on what to do and what not to do to ensure proper operation and performance Additional Information Additional information to read as required This information is provided to increase unde...

Page 13: ...labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying P...

Page 14: ...not sufficient for a complete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible for dete...

Page 15: ...It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed wi...

Page 16: ...y or property damage Symbols The circle and slash symbol indicates operations that you must not do The specific operation is shown in the circle and explained in text This example indicates prohibitin...

Page 17: ...serious accidents due to incorrect operation Emergency stop circuits interlock circuit limit circuits and similar safety measures must be provided in external control circuits Unintended behavior may...

Page 18: ...he security settings Selecting non recommend ed security settings can put your system at risk Changing BIOS information is only allowed for the engineer in charge that possesses a thorough understandi...

Page 19: ...rcuit ground 0 VDC and frame ground are connected together When connecting a non isolated device or a non isolated interface to the product take appropriate actions to avoid communication fail ures or...

Page 20: ...r wiring and insertion Double check all wiring and connector insertion before turning ON the power supply Always ensure connectors cables PCIe Cards and Storage devices are completely locked in place...

Page 21: ...Remember the OS user name and password The product is inaccessible without it Before operating the system please make sure the appropriate software is installed and config ured Doing so may prevent un...

Page 22: ...standards require that only an experienced engineer replace the Battery Make sure that an ex perienced engineer is in charge of Battery replacement The Battery may leak rupture heat or ignite Never s...

Page 23: ...ouch a grounded piece of metal to discharge static electricity from your body before starting an installation or maintenance procedure Insert USB devices and PCIe devices correctly to avoid the burnin...

Page 24: ...the system time will be lost If the product experiences a sudden loss of power or disconnecting the cable while saving a setting or transfer of data is underway the changes may not be stored and unexp...

Page 25: ...dio interference occurs the user may be required to take appropriate meas ures Applicable Directive EMC Directive EMC Directive OMRON devices that comply with EU Directives also conform to the related...

Page 26: ...standards and must apply those standards to your machinery or devices refer to this manual This manual provides the application conditions for complying with the standards If the product is used in a...

Page 27: ...onitor test and control the UPS and to configure all settings An introduction to the software is provided along with the following information Overviews Connection and Installation The Simple Usage an...

Page 28: ...ion about the Indus trial Monitor This in cludes introductory in formation with features hardware overview specifications mount ing wiring connecting operating and maintain ing the Industrial Moni tor...

Page 29: ...computer program DVI Digital Visual Interface DVI D A Digital Visual Interface with only Digital signals DVI I A Digital Visual Interface with Analog and Digital signals Ethernet A network communicati...

Page 30: ...er Boot Record Merge module A module providing a standard method by which developers deliver shared Win dows installer components and setup logic to their applications MSDN Microsoft Developer Network...

Page 31: ...I632 E 03 Cat No Revision code Revision code Date Revised content 03 November 2019 Replaced model ID NYB45 313K1 with AC1 152000 Updated bracket details Minor modifications 02 July 2019 Updated Confo...

Page 32: ...Revision History 30 IPC Application Controller User s Manual I632...

Page 33: ...neral information about the IPC Application Controller 1 1 Intended Use 1 2 1 2 Hardware Features 1 3 1 3 ID Information Label Application Controller 1 4 1 4 Product Configuration 1 5 1 1 IPC Applicat...

Page 34: ...em and programs as well as third party software to serve as a powerful PC platform The IPC Application Controller can easily be integrated in manufacturing innovations like big data NUI and IIoT The I...

Page 35: ...operational status of the IPC DVI visual interface The video interface for the IPC is provided with a DVI connector for connection to a monitor An extra optional DVI interface is available for connec...

Page 36: ...E Custom ID A custom product ID Only applicable for customized IPC platform products F LOT number and serial number Production details consisting of The lot number of the IPC Application Controller in...

Page 37: ...n Series name AC for Application Controller Processor Intel Core i5 7440EQ 7th generation CPU with active cooling Main memory 8 GB non ECC Expansion slots 1 PCIe slot Operating system Windows 10 IoT E...

Page 38: ...1 Overview 1 6 IPC Application Controller User s Manual I632...

Page 39: ...4 4 Ethernet Connectors 2 11 2 4 5 DVI Connector 2 11 2 4 6 RS 232C Connector Optional 2 12 2 4 7 PCIe PoE Connectors 2 12 2 5 SD Memory Card Slot 2 13 2 6 Drive Bays 2 14 2 7 PCIe PoE Card Slot 2 15...

Page 40: ...guration fans can be present and the thick ness can vary B Base layer The layer with the CPU and the main interfaces The connector layout and the installed option board depend on the product configura...

Page 41: ...ls of the cooling layer can vary depending on the product configuration Cooling layer with re movable cover and ac tive cooling The cover provides access to The battery The battery replacement date Th...

Page 42: ...IPC C LED indicators Visual indicators for the operating state of the IPC D I O connector 2 inputs Power ON OFF Input and UPS Mode Input and 1 output Power Status Output E USB 3 0 connectors 2 USB 3...

Page 43: ...n on page 1 5 for model details A B C Backside Frontside D IP C Pr og ra m m ab le M ul ti Ax is Co nt ro lle r lic en se nu m be r Item Name Description A Drive bays 1 Two 2 5 inch drive bays for HDD...

Page 44: ...troller B ERR Error Indicates the presence and type of an error C HDD Hard Disk Drive Indicates HDD SSD activity D RUN Run Indicates the status of a user defined function 1 1 Not for products NY512 A...

Page 45: ...lso be defined by users using the Industrial PC System API Refer to 7 2 Corrective Maintenance on page 7 15 for actions to solve errors 2 2 3 HDD LED Indicator The Hard Disk Drive LED HDD indicates ac...

Page 46: ...e layer The power button is used to manually switch the IPC ON and OFF Additional Information Refer to 6 1 Power ON on page 6 2 for ON details Refer to 6 2 Power OFF on page 6 3 for OFF details 2 Hard...

Page 47: ...er Connector on page 5 28 for wiring details Refer to 5 5 Connect on page 5 34 for connection details 2 4 2 I O Connector The I O connector on the IPC Application Controller provides discrete signals...

Page 48: ...on details 2 4 3 USB Connectors Two USB connectors support USB 2 0 and two USB connectors support USB 3 0 specifications All USB interfaces are protected against overcurrent and support Wake on USB Ad...

Page 49: ...on page 5 34 for connection details 2 4 5 DVI Connector The DVI interfaces supported on this connector are dependent on the configuration of the IPC Applica tion Controller Additional Information Ref...

Page 50: ...tions Refer to 5 5 Connect on page 5 34 for connection details 2 4 7 PCIe PoE Connectors The PCI Express PCIe Card in the Expansion layer contains a pre installed PoE Card with Ethernet connectors The...

Page 51: ...plication Controller accepts SD Memory Cards with the fol lowing specifications SDHC type SD 2 0 specification Up to 32 GB capacity Additional Information Refer to 2 9 2 SD Memory Cards on page 2 18 f...

Page 52: ...ves are supported Additional Information Refer to 4 1 5 CPU Specifications on page 4 6 for the number of supported drives Refer to 4 1 7 Storage Device Specifications on page 4 7 for storage device sp...

Page 53: ...aced For replacement contact your local OM RON representative The PCIe PoE Ethernet connectors are available behind the cover A and the PCIe Card is mounted in the PCIe drawer B A B Additional Informa...

Page 54: ...ications CJ1W BAT01 Service life 5 years at 25 C Additional Information Refer to 7 2 4 Replace the Battery on page 7 20 for the replacement procedure 2 8 2 Fan Unit The Fan Unit is available for the I...

Page 55: ...ssories sup plied with the IPC Power connector I O connector Drive bracket for drive installation 4 mounting screws for drive installation PCIe Card support for PCIe Card installa tion PCIe Card clip...

Page 56: ...details Bracket details per model ID Model Bracket ID and appearance Model ID Model details Book mount details Wall mount details AC1 152000 With Expansion layer With Cooling layer with re movable co...

Page 57: ...not responsible for the operation performance or write life of any other brand of USB Flash Drives Model Appearance Capacity FZ MEM2G F Z M E M 2 G 2 GB FZ MEM8G 8 GB 2 Hardware 2 19 IPC Application C...

Page 58: ...Refer to 4 1 7 Storage Device Specifications on page 4 7 for storage device specifications Storage Device Considerations For a storage device that is not an OMRON NY000 A consider the following OMRON...

Page 59: ...mm 2 9 6 USB Type A to USB Type B Cables USB Type A to USB Type B cable details are provided below OMRON is not responsible for the operation or performance of any other brand of USB Type A to USB Typ...

Page 60: ...Refer to the OMRON website for specifications and manuals 2 9 8 Power Supply Details for the recommended power supply are provided below OMRON is not responsible for the operation or performance of an...

Page 61: ...Additional Information Refer to 2 9 8 Power Supply on page 2 22 for power supply details Refer to 4 1 3 Power Consumption Specifications on page 4 4 for power consumption de tails Refer to the OMRON...

Page 62: ...2 Hardware 2 24 IPC Application Controller User s Manual I632...

Page 63: ...indows Operating Systems 3 2 3 2 ACE 3 3 3 3 Support Software 3 4 3 3 1 Overview IPC Support Software for Windows 3 4 3 3 2 Installed IPC Support Software 3 5 3 3 3 Industrial PC Support Utility 3 6 3...

Page 64: ...version details of your Windows Operating System Windows 10 To determine your version of the Windows Operating System 1 Select the Search Button 2 Enter System Information in the search box 3 Select S...

Page 65: ...on the IPC and is ready to use after completing the Initial Power ON procedure Additional Information Refer to Related Application Controller Manuals on page 25 for ACE details 3 Software 3 3 IPC App...

Page 66: ...C Industrial PC Support Utility Industrial PC Tray Utility 1 2 3 Rescue Disk Creator Industrial Panel PC Industrial Monitor Utility Industrial Monitor Brightness Utility 1 Industrial PC Support Utilit...

Page 67: ...m API For the Industrial PC Support Utility Industrial Monitor API For the optional OMRON Industrial Monitor congatec CGOS API For the Industrial PC Support Utility Microsoft NET Framework 4 6 For the...

Page 68: ...Information Tab on page 3 7 for details B System Status Tab Select to display System Status details in the Tab details area C D Refer to System Status Tab on page 3 8 for details C Machine Controller...

Page 69: ...S version BMC version and software ver sions Industrial PC Support Utility and Industrial PC System API Model Name is the configuration code of this model Refer to 1 4 Product Configuration on page 1...

Page 70: ...olution speed indicates one or both fans do not reach the target speed Clean the fans and replace the Fan Unit if the problem persists Battery Status The battery status OK indicates the battery is ful...

Page 71: ...Utility is pre installed on the Industrial PC if it comes with a Windows oper ating system installed Download the Industrial PC Support Utility from the OMRON website if reinstallation is required Add...

Page 72: ...ility and the Industrial PC Support Utility record the operation history in the Windows event log Refer to 7 2 8 Windows Event Viewer on page 7 38 for the logged messages 3 Software 3 10 IPC Applicati...

Page 73: ...ill become the Rescue Disk C Create Rescue Disk Button Start the Rescue Disk creation D Show non removable disks Check the box to display not only the removable storage devices but also the non remova...

Page 74: ...ws Explorer to open the Rescue Disk folder This PC Local Disk C Program Files x86 OMRON Industrial PC Rescue Disk 2 Activate the installer file setup exe A progress bar will visualize the extraction p...

Page 75: ...ow the on screen instructions to complete the rescue disk Use a USB storage device with a capacity of at least the Windows partition size 16 GB The recommended minimum read write speed is 190 MB s A R...

Page 76: ...sk Reason Unable to revoke access to the disk Unable to revoke access to the drive Disk write failed Unable to dismount the drive Invalid drive Unable to obtain exclusive access to the drive The disk...

Page 77: ...e operation with a different target disk 10 Restart the IPC and then retry the operation 11 If the issue persists contact your OMRON representative 3 Software 3 15 IPC Application Controller User s Ma...

Page 78: ...ts 20 Cannot mount the partition for storing backup data There may be a problem with the target USB device Create the Rescue Disk utility on another USB device and try again 21 Failed creating 1partit...

Page 79: ...nd formatting failed 40 Unable to identify a suitable disk to format as AI database disk Please ensure there is one SSD or HDD that has no Windows OS 41 Multiple disks detected suitable to format as A...

Page 80: ...overall state of all installed OMRON utilities in the icon in the system tray area Display a menu that can start all installed utilities and show the state of each installed utility Display notificat...

Page 81: ...dustrial PC Tray Utility and copyright information Status Indicators on Icons The following table provides the indicator details of the Industrial PC Tray Utility Overlay type Icon Description None No...

Page 82: ...the option Run as administrator to activate the Industrial PC Tray Utility Additional Information The procedure to use Run as administrator is For Windows 10 using the Start menu Rightclick the Indust...

Page 83: ...tdown conditions when a power interruption is detected Display the state of the connected UPS using the icon in the system tray area Icon Description Normal operation Power Attendant Lite service stop...

Page 84: ...Configuration Configure the Power Attendant Lite Utility before using the IPC with a UPS connected using USB To configure the Power Attendant Lite Utility 1 Activate the icon of the Power Attendant Li...

Page 85: ...s Con trol Set this parameter to Turn On to restart automatically after a power down from the Power At tendant Lite Utility 10Test the UPS shutdown behavior 1 Start the IPC 2 Start applications 3 Crea...

Page 86: ...3 Software 3 24 IPC Application Controller User s Manual I632...

Page 87: ...4 11 4 2 1 Power Connector Specifications 4 11 4 2 2 I O Connector Specifications 4 12 4 2 3 USB Connector Specifications 4 16 4 2 4 Ethernet Connector Specifications 4 17 4 2 5 DVI Connector Specifi...

Page 88: ...ing layer with re movable cover Not mounted 282 mm 200 mm 89 mm 3 8 kg Book mount 319 mm 4 211 mm 96 mm 4 4 2 kg Wall mount 282 mm 245 mm 4 92 mm 3 9 kg 1 Refer to 1 4 Product Configuration on page 1...

Page 89: ...I EMC immunity level IEC 61131 2 Zone B RTC accuracy At ambient temperature of 55 C 3 5 to 0 5 min error per month At ambient temperature of 25 C 1 5 to 1 5 min error per month At ambient temperature...

Page 90: ...pansions Power consumption USB Refer to the power consumption specifications of your connected USB devices Re fer to 4 2 3 USB Connector Specifications on page 4 16 for maximum power con sumption deta...

Page 91: ...tails With a UPS installed the minimum power requirements are Model Minimum power requirements Power supply 1 UPS 2 AC1 152000 240 W 120 W 1 Refer to 2 9 8 Power Supply on page 2 22 for power supply p...

Page 92: ...mory Specifications This section provides the memory specifications of the IPC Application Controller DDR4 Non ECC The following table provides specification details of the DDR4 memory Item Model Spec...

Page 93: ...rance Approximately 5 years or 20 000 powered ON hours whichever comes first under the following conditions 25 C at 101 3 kPa Less than 333 powered ON hours month 4 Less than 20 operation while powere...

Page 94: ...s 200 MB s Operating tempera ture 0 to 70 C 3 Max operating hu midity with no condensa tion 10 to 95 RH 10 to 95 RH 10 to 85 RH 10 to 95 RH 10 to 95 RH 10 to 95 RH Storage tempera ture 40 to 100 C 40...

Page 95: ...Z A Additional Information Refer to 2 9 1 Mounting Brackets on page 2 18 for bracket IDs Refer to 5 3 8 Book Mount Procedure on page 5 19 for book mount details Bracket Details Drill Specifications P...

Page 96: ...r to 5 3 9 Wall Mount Procedure on page 5 20 for wall mount details Bracket Details Drill Specifications Product Dimensions Bracket ID Hole Dis tance X Hole Distance Y Distance Z Bracket Width Bracket...

Page 97: ...5 2 STCL 7 62 BK 1711708 The IPC provides protection against reverse polarity 2 1 The pin layout represents the power connector on the IPC Pin Description 1 24 VDC 2 0 VDC Item Specifications Conducto...

Page 98: ...nector 4 2 2 I O Connector Specifications Details of the I O connector are provided below The I O connector is locked when inserted to prevent unintentional disconnection The connector can only be ins...

Page 99: ...to I O Connector Power Status Output Details on page 4 14 for details 2 3 Power ON OFF In put 2 Isolated tran sistor input sinking or sourcing ON 8 8 VDC min 5 mA min OFF 1 1 VDC max 0 5 mA max Conne...

Page 100: ...r supply The Power Status Output is OFF B when the IPC has been disconnected from the power supply Power up start Power supply has been disconnected Open OFF Closed ON Relay Open OFF Closed ON Relay A...

Page 101: ...ector on page 5 31 for I O connector wiring details Lock and Remove the I O Connector The I O connector locks into place when the black part of the connector is held and pushed in B A Tilting both lev...

Page 102: ...t at 5 VDC equals 4 5 W maximum power consumption 1 3 m maximum cable length Blue color 2 3 USB 2 0 500 mA maximum current at 5 VDC equals 2 5 W maximum power consumption 1 5 m maximum cable length Bl...

Page 103: ...fications Number of available ports 3 1 extra port is optional Physical layer 10BASE T 100BASE TX or 1000BASE T Frame length 1 514 bytes max Media access method CSMA CD Modulation Baseband Topology St...

Page 104: ...ED indicators for speed link and activity B A Item Indicator Color Status Description A Link Act Yellow Not lit No link Lit Link Flashing Link and activity B Speed Not lit Not lit 10 Mbps or no link G...

Page 105: ...ector Pin Details on page A 9 for pin details The DVI Card specifications depend on the CPU and thus on the product configuration Item Specifications Video interface NY 45 Digital or Analog Resolution...

Page 106: ...connector The RS 232C interface is not isolated from the internal IPC s components Additional Information Refer to 5 4 2 Ground on page 5 21 for grounding details Refer to A 3 RS 232C Connector Pin D...

Page 107: ...he table below provides PCIe PoE Card slot details for IPC Application Controllers with an Intel Core i5 7440EQ CPU Item Specifications Number of available ports 4 Physical layer 10BASE T 100BASE TX o...

Page 108: ...Windows excludes most of the bundled applications including Microsoft Edge Note In the software the name LTSB might still be displayed NY 45 Windows 10 Windows 10 IoT Enterprise 2016 LTSB 64 bit The L...

Page 109: ...and 8 4 to 150 Hz with 9 8 m s for 10 times each in X Y and Z directions For a IPC with a HDD the vibration resistance depends on the mounting orientation 2 Shock resistance during operation Conforms...

Page 110: ...nt temperature and humidity details per storage device type and the conditions for storage Operate the IPC with a SSD within the general environmental specifications Operate the IPC with a HDD within...

Page 111: ...cations for model AC1 152000 This IPC has an Intel Core i5 7440EQ CPU Additional Information Refer to 1 4 Product Configuration on page 1 5 for model details Mounting Orientation Storage device type 1...

Page 112: ...ation Controller Part Recycle specifications Battery Chemical waste PCIe Card and other electrical components Electrical waste Precautions for Safe Use Dispose of the product and batteries according t...

Page 113: ...edure 5 20 5 4 Wire 5 21 5 4 1 Wiring Warnings and Cautions 5 21 5 4 2 Ground 5 21 5 4 3 Wire the Power Connector 5 28 5 4 4 Wire the I O Connector 5 31 5 5 Connect 5 34 5 5 1 Connector Identification...

Page 114: ...to damage the contents 3 Ensure that all items are present Additional Information Refer to 5 1 2 Items Supplied on page 5 2 for the items supplied 5 1 2 Items Supplied The IPC Application Controller i...

Page 115: ...English and Japanese EU Compliance sheet Standards and Certifications sheet Bag with Power connector I O connector Models with an Expansion Layer will have inside the bag also Drive bracket for drive...

Page 116: ...edure on page 5 20 for wall mount installation Book Mount Check if the content is complete Supplied items 1 Book mount bracket 6 Mounting screws 1 Nut for the functional ground terminal connection 2 W...

Page 117: ...ations on page 4 6 for the number of supported drives Refer to 2 9 4 HDD and SSD Storage Devices on page 2 20 for the recommended drive models Refer to 4 1 7 Storage Device Specifications on page 4 7...

Page 118: ...from the drive bracket 1 2 5 Align the connectors of the drive as shown A on the bracket Then insert the replacement drive 1 in the bracket and insert the 4 mounting screws 2 Tighten these screws with...

Page 119: ...page 2 5 for bay details Ensure the bracket is completely in the IPC with an extra push The drive bracket will lock into place when it is fully inserted 7 Insert the metal shielding cover 5 Installat...

Page 120: ...ional and confirm normal operation 2 For a IPC with a Windows operating system If the storage drive should be visible in Windows but it is not visible then that drive needs to be allocated Refer to 2...

Page 121: ...lowing locations Operation may stop or malfunc tions may occur Locations subject to direct sunlight Locations subject to temperatures or humidity outside the range specified in the specifica tions Loc...

Page 122: ...e panel Im plement the following measures against overheating at the installation site and in the control panel and allow a sufficient margin for the temperature Distance for Cooling Adequate airflow...

Page 123: ...or portrait B orientation X X X X Y Y Y Y A B B A Z Item Minimum distance 1 X 50 mm Y 100 mm Z 50 mm 1 Measure the minimum distances X and Y at the air openings in the sides of the IPC Check the requ...

Page 124: ...ufficient distance from other devi ces wiring ducts etc Do not mount the IPC in the wrong direction e g vertically or upside down Doing so may cause abnormal heating in the IPC Do not install the IPC...

Page 125: ...ture changes can cause condensation to occur resulting in malfunctioning due to short circuiting When there is a possibility of this occurring take measures against condensation such as leaving the IP...

Page 126: ...or organic solvents use a panel with an airtight structure Be careful of temperature increases inside the panel In locations exposed to corrosive gas purge the air inside the panel to clear the gas an...

Page 127: ...e an isolating transformer to significantly reduce noise between the IPC and the ground Install the isolating transformer between the IPC power supply and the noise filter and do not ground the second...

Page 128: ...ielded cable Connect the shield to the ground terminal at the IPC and leave it unconnected at the input device Wire the lines so that common impedance does not occur Such wiring will increase the numb...

Page 129: ...voided then construct a partition between them in the duct and ground the partition Partitioning Methods for Signal and Power Supply Cables a b c d Signal cables Signal cables Signal cables Power supp...

Page 130: ...lines Power lines Ground of 100 or less OMRON product OMRON product Wiring Ducts Whenever possible route the cables and wires through wiring ducts Install the wiring ducts so that it is easy to route...

Page 131: ...to the IPC C with the 6 Phillips screws B supplied with the bracket First tighten the 3 screws at the side of the contact areas with a torque of 0 6 N m Then tighten the 3 screws at the opposite side...

Page 132: ...5 The IPC can differ depending on the product configuration 2 Mount the IPC with the brackets in position Arrange four holes at the location where the IPC with brackets will be mounted Refer to 4 1 8...

Page 133: ...RNING Unintended behavior may occur when an error occurs in internal mem ory of the product As a countermeasure for such problems external safety measures must be provided to ensure safe operation of...

Page 134: ...a communication cable should be terminated to ground at both ends of the cable with a low impedance connection A large surface area surrounding the entire cable shield ensures a low im pedance connect...

Page 135: ...ntial bonding system Star earthing Daisy chain The cable shield connect ed to the connector hood at both ends of the com munications cable Recommended Not recommended Not recommended Additional Inform...

Page 136: ...e of an equipotential bonding system Connect the main earthing terminal and building structures together with equipotential bonding con ductors and embed the mesh ground line in each floor Connect the...

Page 137: ...ctrode is separated by a minimum of 10 m from any other earth electrode of a device that could be a noise source Hub Control panel Other device A device that could be a noise source NY series Industri...

Page 138: ...to a common earth electrode This earthing method is not recommended because the device that could be a noise source may inter fere electromagnetically with other devices Hub Control panel Other device...

Page 139: ...ground connection wire B to the functional ground terminal A using the washers and nut C Tighten the nut with a torque of 1 2 N m max Refer to 5 3 8 Book Mount Procedure on page 5 19 for book mounting...

Page 140: ...es caused by incorrect operation Additional Information The selected conductor size must match with the used maximum power supply capacity or an overcurrent protection device must be used The used wir...

Page 141: ...conductor 0 5 to 10 mm2 Flexible conductor 0 5 to 6 mm2 Flexible conductor with ferrule and no plastic sleeve 0 5 to 6 mm2 Flexible conductor with ferrule and plastic sleeve 0 5 to 4 mm2 Minimum AWG a...

Page 142: ...ot to damage the conductor Connect the conductor without twisting the wires Do not weld the conductors Doing so may cause the wires to break with vibration 3 Insert a screwdriver in the small opening...

Page 143: ...exible conductor with ferrule and no plastic sleeve 0 25 to 1 5 mm2 Flexible conductor with ferrule and plastic sleeve 0 25 to 0 75 mm2 Minimum AWG according to UL cUL 24 Maximum AWG according to UL c...

Page 144: ...cording to the output device connected to the inputs 4 5 UPS Mode Input 6 Additional Information Refer to 4 2 2 I O Connector Specifications on page 4 12 for I O connector specifications Refer to I O...

Page 145: ...nect the conductor without twisting the wires Do not weld the conductors Doing so may cause the wires to break with vibration 3 Remove the I O connector from the IPC 4 Insert a screwdriver in the smal...

Page 146: ...l and 1 output power state C USB 3 0 connector 2 USB 3 0 connectors D USB 2 0 connector 2 USB 2 0 connectors E 10BASE T 100BASE TX 1000BASE T Ethernet con nectors 3 RJ45 Gb Ethernet connectors F DVI c...

Page 147: ...on page 2 21 2 9 6 USB Type A to USB Type B Cables on page 2 21 individual cable specifications for cable bending requirements and connector clearance Use the following procedure to connect the IPC 1...

Page 148: ...n the fastening screws or use the optional NYML connector For an Industrial Panel PC this is optional because a monitor is integrated 5 Connect a device to the optional interface DVI RS 232C or NYML i...

Page 149: ...because it has touch function ality Do not connect additional storage devices before the installation of the operating system completed Adding storage devices like a USB flash drive an SD memory card...

Page 150: ...ns for Safe Use Always use the SMART monitoring feature for storage devices that do not comply to the Omron Storage Device Specifications Monitor the operating temperature and vibrations to ensure the...

Page 151: ...t separately for Windows and for the OMRON utilities Settings Windows 10 Select Customize instead of Use Express settings Set the settings according to your application environment Windows 7 Select Us...

Page 152: ...er touches on the touchscreen of the product 5 Install any third party software and drivers that may be required for your applications Precautions for Safe Use Before operating the system please make...

Page 153: ...onment the IPC Application Controller will operate in 5 7 2 Anti virus Software The Windows operating system is vulnerable for viruses Anti virus software should be installed on the Windows operating...

Page 154: ...cation 2 Install third party software that is required for the application Follow the installation instructions as supplied with the driver or software Precautions for Safe Use Before operating the sy...

Page 155: ...bly re sulting in the reception of an erroneous signal from an external device affected by the momentary power failure Take external fail safe meas ures Where necessary monitor the power supply voltag...

Page 156: ...dows only from this OMRON web site Precautions for Safe Use Always use an uninterruptible power supply UPS to prevent data loss and other system file integrity issues caused by unexpected power interr...

Page 157: ...ity on page 3 21 for Power Attendant Lite Utility details 9 Configure the UPS using the Power Attendant Lite Utility Refer to 3 3 6 Power Attendant Lite Utility on page 3 21 for Power Attendant Lite U...

Page 158: ...he IPC does not react automatically to the UPS Mode Input A custom software program is required to shut down the IPC when needed UPS Drivers and the required software is available For IPCs with Window...

Page 159: ...S using the UPS Settings Utility Refer to UPS Setting Utility Instruction Manual for S8BA BU 2RWL for details 3 Remove the USB cable between the UPS and the IPC 6 Configure the IPC to auto start after...

Page 160: ...se of a power supply interruption and restart automatically when the power is restored Additional Information The default Input sensitivity setting is Standard voltage sensitivity and this is correct...

Page 161: ...itations Additional Information Note that you can select more than one methods to create your recover restore or repair me dia 1 Refer to Overview of Recover Restore and Repair Methods on page 7 4 and...

Page 162: ...5 Installation 5 50 IPC Application Controller User s Manual I632...

Page 163: ...the Power Button 6 3 6 2 2 Power OFF Using Windows Shut Down 6 3 6 2 3 Power OFF Using the Power ON OFF Input 6 4 6 2 4 Forced Power OFF Using the Power Button 6 4 6 3 Unified Write Filter 6 5 6 3 1 E...

Page 164: ...t remain ON for a minimum of 60 ms and a maximum of 750 ms to be correctly detected by the IPC The IPC starts and the PWR LED will turn ON 2 Wait until the PWR LED is ON and verify that the ERR LED is...

Page 165: ...il the PWR LED is OFF The IPC is powered OFF Additional Information The IPC will restart automatically if a UPS is connected to the I O connector of the IPC Use the Power button of the UPS or remove t...

Page 166: ...onnector on page 5 31 for wiring details 6 2 4 Forced Power OFF Using the Power Button Precautions for Safe Use Press the power button for several seconds to force the product shutdown Always back up...

Page 167: ...ensures the integrity of the disk at system startup All changes made to the system will be lost at the next reboot This includes installation of new soft ware Windows updates and other software update...

Page 168: ...details To enable the Unified Write Filter 1 Right click the icon uwf enable located on the desktop and then select Run as administrator A command prompt window displays the message File based write f...

Page 169: ...reboot Press any key to continue 2 Press any key to close the command prompt window 3 Reboot the IPC Application Controller During reboot the write filter is de activated After the reboot the desktop...

Page 170: ...round has the subtitle Write Filter Disabled under the white let ters OMRON To confirm the status of the write filter 1 Right click the icon uwf info and then select Run as administrator A command pro...

Page 171: ...pdates 3 Reboot the IPC Application Controller to ensure the installation is finalized Recheck for new updates manually when installing Windows updates to ensure all updates are installed 4 Enable the...

Page 172: ...ay Utility icon indicates a product mes sage To react to a product message 1 Select the Industrial PC Tray Utility icon A pop up window will appear 2 Read the message available in the pop up 3 Refer t...

Page 173: ...tion Center icon indicates a Windows mes sage To react to a Windows message 1 Open the Windows Action Center For Windows 10 Click the Windows Action Center icon A pop up window will appear Windows 10...

Page 174: ...6 Operating Procedures 6 12 IPC Application Controller User s Manual I632...

Page 175: ...Data 7 4 7 1 5 Check the Backup and Repair Media 7 14 7 2 Corrective Maintenance 7 15 7 2 1 Warning and Error Messages 7 15 7 2 2 Remove the Cover 7 17 7 2 3 Replace the Fan Unit 7 18 7 2 4 Replace t...

Page 176: ...r to 7 1 4 Create Backup and Repair Data on page 7 4 for backup details Periodically but at least every 6 months Reference Check the ambient environment Temperature and humidity within specifications...

Page 177: ...in the failure or malfunction 7 1 3 Keep Software Updated Always keep software at the latest released version to ensure stable operation This is specifically important for Anti virus software Firewall...

Page 178: ...epair Windows and custom files Tool Goal Preparation in advance Restore details Refer to Omron Rescue Disk Restore the Windows par tition Boot partition MBR GPT Create a Res cue Disk A partial recover...

Page 179: ...MRON representative when the IPC needs to be restored and you do not have any restore or recover possibility Create a New Rescue Disk with the Rescue Disk Creator A Rescue Disk is a disk with the Resc...

Page 180: ...Wait until the progress bar shows the Rescue Disk creation finished Refer to Messages on page 3 13 for message details if required 7 Select Close to close the Rescue Disk Creator The Rescue Disk is av...

Page 181: ...7 5 for Rescue Disk creation Refer to Messages Using the Rescue Disk on page 3 16 for Rescue Disk error messages To create a system backup 1 Ensure the IPC is powered OFF 2 Ensure a keyboard is connec...

Page 182: ...add an extra remark to the created backup Select No to exit without an optional comment Select Yes to add the optional comment Add the comment and press Enter to finalize the backup creation 9 Select...

Page 183: ...owing procedure to create a Windows recovery drive 1 Insert the USB storage device in a USB 3 0 connector 2 Select the Windows Start Button 3 In the search field input recovery drive 4 Select Create a...

Page 184: ...inished and the message The recovery drive is ready appears 9 Remove the USB storage device and store it in a safe place The Windows recovery drive is ready Additional Information Refer to http window...

Page 185: ...ld input Backup 3 Select Backup and Restore The Backup and Restore window opens 4 Select Set up backup The Set up backup window opens 5 Select the backup destination A network location can be added wi...

Page 186: ...dow will appear 7 Select Let me choose and then select Next The following window will appear 8 Select all directories you want to include in the backup 9 Select Next 7 Maintenance 7 12 IPC Application...

Page 187: ...backup to create the first backup Precautions for Correct Use Create backups according to the preventive maintenance schedule to prevent data loss and system integrity issues Refer to 7 1 1 Preventiv...

Page 188: ...nual your content will be different Current System Model name NY Serial number 0123 Lot number 01234N Unit version V1 16 00 OSB version 0000 0016 OK 3 Check the content If there is no content then the...

Page 189: ...to downtime of the IPC Application Con troller Error messages inform you about what caused the downtime of the IPC Application Controller The following message channels are available LED Indicators T...

Page 190: ...r Windows Update Important windows Update is not set up for this computer Set up backup Your files are not being backed up Additional Information Refer to 6 6 React to Windows Messages on page 6 11 fo...

Page 191: ...e Cover of the IPC 1 Power OFF your IPC if it has active cooling Precautions for Safe Use Do not remove the fan cover while the power is ON Contact with the rotating fan may result in injury 2 Remove...

Page 192: ...then check the performance of the Fan Unit after replacement Additional Information Refer to 2 8 2 Fan Unit on page 2 16 for the model 1 Power OFF the IPC 2 Remove the Cover of the IPC Additional Inf...

Page 193: ...C Ensure the end of the Fan Unit A is positioned under the fan guide B B A 6 Connect the Fan Connectors to the board 7 Mount the Cover 8 Power ON the system Confirm both fans rotate immediately after...

Page 194: ...ance procedure Make sure to use a battery of the correct type and install the battery properly Apply power for at least five minutes before changing the battery Mount a new battery within five minutes...

Page 195: ...ifficult 7 Write the next date of replacement on the label at the inside of the cover Additional Information Refer to 2 8 1 Battery on page 2 16 for lifetime of the battery 8 Mount the cover 9 Remove...

Page 196: ...age 4 7 for drive specifications To replace a drive 1 Power OFF the IPC 2 Remove the drive cover 1 3 2 1 Push the lock lever 1 2 Tilt the cover 2 3 Remove the drive cover 3 Additional Information Refe...

Page 197: ...f the IPC 4 Insert the drive cover in the drive bracket bay 1 and move it down 2 so that it locks in the drive bracket 2 1 7 Maintenance 7 23 IPC Application Controller User s Manual I632 7 2 Correcti...

Page 198: ...e the drive bracket from the IPC using the drive cover 6 Remove the 4 mounting screws 1 and then remove the drive 2 from the drive bracket 1 2 7 Maintenance 7 24 IPC Application Controller User s Manu...

Page 199: ...hese screws with a torque of 0 35 N m A 0 1 5 8 Insert the bracket with the replacement drive into the correct bay of the IPC Ensure the bracket is completely in the IPC with an extra push The drive b...

Page 200: ...he metal shielding cover 10Mount the drive cover The lock lever will click when closed correctly 11 Restore the drive data The drive is replaced 7 Maintenance 7 26 IPC Application Controller User s Ma...

Page 201: ...can be selected Use the Overview of Recover Restore and Repair Methods on page 7 4 to determine the method that is applicable to your situation Refer to the mentioned procedure to perform the restore...

Page 202: ...sk with the Rescue Disk Creator on page 7 5 for Rescue Disk creation details Refer to Create a System Backup with the Rescue Disk on page 7 7 for system backup de tails Refer to Messages Using the Res...

Page 203: ...he system The overwrite confirmation window opens 8 Select Yes to start the system restore process Wait until the message Restore finished appears 9 Select OK to return to the main menu 10Select Exit...

Page 204: ...display the Boot Selection Popup menu 3 Select your boot device and then select Enter The IPC will reboot 4 When requested choose your keyboard layout The window Choose an option will appear 5 Select...

Page 205: ...formation This partition is hidden from Windows To use WinRE a login for an account with Administrator priviliges is required Use the following procedure to recover Windows 10 1 Select the Windows Sta...

Page 206: ...login window will appear 6 Login with an administrator account 7 In the command prompt console type cd e and then Enterto change to hidden drive e 8 Type dir to display the content of drive e and veri...

Page 207: ...d prompt console The window to choose an option will appear 11 Select the option Turn off your PC to power down the IPC 12Power ON the IPC and follow the steps on the screen The Windows 10 operating s...

Page 208: ...kup with Windows Backup on page 7 11 for Custom Backup details Ensure The IPC Application Controller is ON You are logged in A backup is created earlier and it is available To restore a backup 1 Selec...

Page 209: ...olders to be restored and then select Next Additional Information With this Windows Restore procedure it is not possible to restore files that are in use This means system files and files of the logge...

Page 210: ...ion and then select Next The progress window will appear 8 Wait until the message Your files have been restored appears and then select Finish The files are restored 7 Maintenance 7 36 IPC Application...

Page 211: ...ocated 5 Right click on the unallocated space and select New Simple Volume The New Simple Volume Wizard opens 6 Follow the steps in the New Simple Volume Wizard The drive is installed and ready for us...

Page 212: ...Event details D Action list 4 In the Selection tree expand Windows Logs and select Application The Event list will display the Events 5 Select the heading Source to sort the event messages per applica...

Page 213: ...r Current Log The Filter Current Log page opens 3 Input the desired filters and select OK 4 The filtered events will appear in Event list of the Event Viewer Select an event in the Event list to displ...

Page 214: ...tem settings The Advanced tab page in the Windows System properties will appear 4 In the group Performance select the Settings Button The Performance options window will appear 5 Select the Advanced t...

Page 215: ...tem were made Undo recent hardware changes undo recent driver up dates and then roll back system to latest working state Additional Information For troubleshooting an external boot device might be han...

Page 216: ...7 Maintenance 7 42 IPC Application Controller User s Manual I632...

Page 217: ...BIOS for 7th generation CPUs A 4 A 2 Customize Windows A 7 A 2 1 Trusted Platform Module A 7 A 3 RS 232C Connector Pin Details A 8 A 4 DVI Connector Pin Details A 9 A 4 1 DVI I Connector Pin Details...

Page 218: ...e Esc key can be used Boot Selection Popup Menu Press the F11 key repeatedly directly after Power ON to display the Boot Selection Popup menu The popup menu allows selection of the boot device and the...

Page 219: ...e main pages this exits the BIOS BIOS Password Write Protection A BIOS password protects the BIOS setup program from unauthorized access This ensures that users cannot change the system configuration...

Page 220: ...eld BIOS Security Provides security information like BIOS Password and HDD information WARNING Security setting adjustments should only be performed by the engineer in charge that possesses a thorough...

Page 221: ...evice Disabled 8th Boot Device Disabled Battery Support Auto Battery Manager System Off Mode G3 Mech Off UEFI Fast Boot Disabled UEFI Screenshot Capability Disabled 1 Power Loss Control settings are R...

Page 222: ...et Changed settings are saved and the IPC restarts using the changed settings Discard Changes and Reset Changed settings are not saved and the IPC restarts with the unchanged settings Save Changes Cha...

Page 223: ...and other uses of encryption The TPM provides encryption key management Additional Information Refer to the Microsoft Developer Network MSDN for best practice information Usage To enable the TPM see t...

Page 224: ...ector on the IPC Pin Signal Name 1 CD 2 RXD 3 TXD 4 DTR 5 0 VDC 1 6 DSR 7 RTS 8 CTS 9 RI 1 The 0 VDC pin is internally connected to the ground connection Additional Information Refer to 5 4 2 Ground o...

Page 225: ...nnected 5 Not connected 6 DDC clock DDC clock 7 DDC data DDC data 8 Analog vertical sync Depending on the product configuration 1 9 TMDS data 1 Digital green link 1 10 TMDS data 1 Digital green link 1...

Page 226: ...3 Analog blue Depending on the product configuration 1 C4 Analog horizontal sync Depending on the product configuration 1 C5 0 VDC Depending on the product configuration 2 1 For models NY 17 and NY 1E...

Page 227: ...I Index I 1 IPC Application Controller User s Manual I632 I...

Page 228: ...ifications 4 19 DVI Pin details A 9 E Electrical Specifications 4 3 Err LED 2 7 Ethernet connectors 2 11 LED indicators 4 18 Link Act indicator 4 18 Specifications 4 17 Speed indicator 4 18 Event view...

Page 229: ...7 27 Rescue Disk Creator Installation 3 12 Rescue Disk Utility 3 11 Rescue Disk 7 5 Backup 7 7 Restore 7 28 Restore 7 4 7 27 7 30 7 34 RS 232C connector 2 12 Specifications 4 20 RUN LED 2 7 S Scope of...

Page 230: ...TERS Chicago IL USA 847 843 7900 800 556 6766 automation omron com Controllers I O Machine Automation Controllers MAC Motion Controllers Programmable Logic Controllers PLC Temperature Controllers Remo...

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