Krone 870 HDP Original Operating Instructions Download Page 105 | Manualshive

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Krone 870 HDP Original Operating Instructions Download Page 105

Start-up

105

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9.6

Compressed Air Connections for the Compressed Air Brake

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The machine features a dual-line compressed-air braking system.

• The coupling heads are connected to the machine for attachment of the reservoir (red) and

brake line (yellow) of the tractor.

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• Shut down and safeguard the machine, see chapter Safety -> Safety routines, "Shutting

down and safeguarding the machine".

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ZX400003

Figure 63
Insert the coloured compressed air hose couplings (1) into the correspondingly coloured

couplings on the tractor.

Note

Always connect the yellow coupling head first, then the red one. Detach the couplings in

reverse order.

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Summary of Contents for 870 HDP

Page 1: ...Original operating instructions BiG Pack Baler BiG Pack 870 HDP BiG Pack 870 HDP XC from serial no 940 085 Order no 150 000 170 03 en 03 05 2016 ...

Page 2: ... BiG PACK Baler Type BiG Pack 870 BiG Pack 870 XC to which this declaration refers is in compliance with the following relevant provisions of EC Directive 2006 42 EC machines EU Directive 2014 30 EU EMC Within the meaning of the Directive the harmonised standard EN ISO 14982 2009 was taken as a basis The signing Managing Director is authorised to compile the technical documents Spelle 20 04 2016 D...

Page 3: ...e 20 3 4 6 Additional equipment and spare parts 20 3 4 7 Workstations and passengers 20 3 4 8 Operational safety Technically perfect condition 21 3 4 9 Danger zones 22 3 4 10 Keeping safety devices functional 24 3 4 11 Personal protective equipment 24 3 4 12 Safety signs on the machine 25 3 4 13 Traffic safety 25 3 4 14 Parking the machine safely 26 3 4 15 Consumables 26 3 4 16 Dangers associated ...

Page 4: ...iption of the Baling Process 54 5 5 Compacting the BiG Bale 55 5 6 MultiBale Design 56 5 7 Drives 58 5 7 1 Main drive 58 5 8 Overload Protections on the Machine 60 5 8 1 Main drive 60 5 8 2 Feeder Packer 60 5 8 3 Cutting System Drive for the Design with XC Cutting System 61 5 8 4 Pick up Drive 61 5 8 5 Needle Yoke 62 5 9 Pick up 62 5 10 Roller crop guide 63 5 11 Cutting system 63 5 11 1 General 63...

Page 5: ... 94 8 7 1 With Bale Scale Design 94 8 7 1 1 Bale Brake 95 9 Start up 96 9 1 Connect the machine to the tractor 97 9 1 1 Install the PTO shaft 98 9 2 Hydraulics 100 9 2 1 Connecting the hydraulic lines 101 9 3 Putting Down ISO Plug 103 9 4 Hydraulic brake Export 103 9 5 Hydraulic Brake Export France 104 9 6 Compressed Air Connections for the Compressed Air Brake 105 9 7 Connecting KRONE ISOBUS Term...

Page 6: ...de 146 14 6 Changing to manual mode 146 14 7 Selecting road travel screen 147 14 8 Switching the warning beacon on off 148 14 9 Selecting other functions 148 14 10 Switching Working Floodlights On and Off 148 14 11 Locking Releasing Steering Axle 149 14 12 Switching the starting aid on off 149 14 13 Opening closing the bale channel flaps 149 14 14 Lower the bale chute 150 14 15 Automatic bale ejec...

Page 7: ... Menu 13 2 Total counter 186 16 13 Menu 14 ISOBUS settings 188 16 13 1 Menu 14 1 Diagnostics Auxiliary AUX 188 16 13 2 Menu 14 2 Diagnostics for driving speed direction indicator 189 16 13 3 Menu 14 8 Configuring main window 190 16 13 4 Menu 14 9 Switching Between the Terminals 193 16 14 Menu 15 Settings 194 16 14 1 Menu 15 1 Sensor Test 195 16 14 1 1 Checking adjusting sensor B22 Bale on chute 20...

Page 8: ...ight of the needle yoke brake 258 19 5 4 Setting the locking frame 259 19 5 5 Setting the lockings of the needle yoke 259 19 5 6 Setting the rubber pad between the needle yokes 260 19 5 7 Possible setting errors and their elimination MultiBale 260 19 6 Checking adjusting position of needles baling ram 261 19 7 Checking Setting Upper Needle 262 19 8 Checking Setting Twine Bar 263 19 8 1 Checking Se...

Page 9: ... mechanism 293 19 17 Default Setting of Belt Brake Flywheel 294 19 18 Adjusting the chop length 295 20 Maintenance 299 20 1 Spare Parts 299 20 2 Maintenance table 300 20 3 Tightening torques 302 20 3 1 Metric Thread Screws with Control Thread 302 20 3 2 Metric Thread Screws with Fine Thread 303 20 3 3 Metric Thread Screws with Countersunk Head and Hexagonal Socket 303 20 4 Blade Changing 304 20 5 ...

Page 10: ... Lubrication 342 26 1 1 Automatic centralised lubrication system optional 342 27 Maintenance electrical system 344 27 1 Position of sensors right side of the machine 344 27 2 Position of sensors left side of machine 346 27 2 1 Adjusting the Sensors 348 27 2 1 1 Namur sensor d 8 mm 348 27 2 1 2 Namur sensor d 30 mm 349 28 Malfunctions Causes and Remedies 350 28 1 General malfunctions 351 28 2 Malfu...

Page 11: ...Table of Contents 11 31 5 Work Hydraulics Comfort Version Electronics 378 31 6 Circuit Diagram Medium Comfort Version Electronics 379 Pos 5 Layout Modul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 12: ...t Pos 6 4 Ü berschriften Ü berschriften 2 K O M Mitg eltende Dokumente 187 mod_1380113031071_78 docx 1609664 2 1 2 3 Further applicable documents Pos 6 5 BA Zu di esem D okument Mitg eltende Dokumente_Ei nführ ungssatz_alle Maschi nen 187 mod_1380113940483_78 docx 1609940 1 To ensure that the machine is used safely and as intended observe the following further applicable documents Pos 6 6 BA Zu di...

Page 13: ...all screws on the machine are tight refer to chapter Maintenance Tightening Torques The subchapter or the section can be found via an entry in the table of contents and in the index directory Pos 6 10 4 BA Zu diesem D okument Richtungsangaben_mit Ü berschrift 3 Ebene 311 mod_1418209262291_78 docx 2405467 3 1 2 5 2 Direction Information Direction information in this document such as front rear righ...

Page 14: ...os 6 10 13 Ü berschriften Zwischenüberschriften P T Symbole i m Text 336 mod_1430121354111_78 docx 2557539 1 Icons in the text Pos 6 10 14 BA Zu diesem D okument D arstellungsmittel_ohne Hi nweis und War nung_BA 339 mod_1431002650179_78 docx 2570965 1 In this document the following means of representation are used Action step A bullet point designates an action step you have to perform as for exam...

Page 15: ...rt e g move from pos I to pos II X Dimensions e g B width H height L length Action step Tighten screws with torque key with specified tightening torque Direction of motion Direction of travel opened closed enlargement of display detail Framings dimension line dimension line limitation reference line for visible parts or visible mounting material Framings dimension line dimension line limitation re...

Page 16: ...ntion Caution CAUTION Type and source of hazard Effect Damage to property Measures for risk prevention Pos 6 10 21 Ü berschriften Zwischenüberschriften F J Hi nweise mi t Infor mati onen und Empfehl ung en_Zu di esem D okument 337 mod_1430721734582_78 docx 2563548 1 Notes with information and recommendations Pos 6 10 22 BA Zu diesem D okument Hi nweise mi t Infor mationen und Empfehl ung en_Text 3...

Page 17: ...7 Pos 9 Layout Modul e Diese Sei te i st bewusst fr eigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 10 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 18: ...by persons who meet the requirements listed in the chapter on safety Personnel Qualifications and Training These operating instructions are part of the machine The machine is designed exclusively for use in accordance with these operating instructions Using the machine for work or applications that are not described in these operating instructions can lead to severe injuries or death of persons an...

Page 19: ... time read and follow all the Basic safety instructions in the chapter Safety Before working also read and observe the respective sections in the operating instructions Retain the operating instructions and ensure that they are always available Hand over the operating instructions to subsequent users Pos 19 5 Überschriften Überschriften 3 P T PPersonalqualifi kation 187 mod_1380011550253_78 docx 1...

Page 20: ...ctionality and operational safety of the machine As a result people may be seriously injured or killed Have structural changes and enhancements performed by an authorised service centre only Pos 19 14 Ü berschriften Ü berschriften 3 U Z Zusatzausrüstungen und Ersatzteile 187 mod_1380012000801_78 docx 1606819 3 1 3 4 6 Additional equipment and spare parts Pos 19 15 BA Sicherheit 1 Grundlegende Sich...

Page 21: ...nance or adjustment work shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 19 23 BA Sicherheit 1 Grundlegende Sicherheitshinweise Betriebssicherheit Gefahr durch Schäden an der M aschine 176 mod_1372856430313_78 docx 1506618 1 Danger resulting from damage to the machine Damage to the machine may impair the operational safety of the machine and ca...

Page 22: ...lectric shocks Defective or insecurely attached hydraulic or pneumatic lines may become detached and flail around Hydraulic oil may escape under high pressure and cause serious injuries to the skin or face Clothing may become caught and wrapped around an exposed PTO shaft or a damaged or incorrectly installed universal shaft When the drive is switched on machine parts may rotate or swivel Hydrauli...

Page 23: ...cherheitshinweise Gefahr enbereich Zapfwell e 274 mod_1404279102405_78 docx 2061635 1 Danger zone of the P T O shaft People may be caught pulled in and seriously injured by the PTO shaft and the driven components Before engaging the PTO shaft Make sure that all safety devices are fitted and in the protection position Ensure that the selected speed and direction of rotation of the PTO shaft match t...

Page 24: ...d by moving machine parts Replace damaged safety devices Re install all removed safety devices and all other parts and move them into protective position before starting up the machine If it is doubtful whether all safety devices have been correctly installed and are functional have a service centre check them Pos 19 38 Ü berschriften Ü berschriften 3 P T PPersönliche Schutzei nrichtung 187 mod_13...

Page 25: ... Ver kehrssicher heit 187 mod_1380021550886_78 docx 1607192 3 1 3 4 13 Traffic safety Pos 19 45 BA Sicherheit 1 Grundlegende Sicherheitshinweise Ver kehrssicher heit Gefahren bei m Fahren auf Straße und Fel d ang hängte Geräte 176 mod_1373012859846_78 docx 1508442 1 Dangers when driving on roads and in fields The attached or coupled work machine changes the handling characteristics of the tractor ...

Page 26: ...ts Use only consumables which comply with the requirements For the requirements of fuels see chapter Description of machine Consumables Pos 19 54 BA Sicherheit 1 Grundlegende Sicherheitshinweise Betriebsstoffe U mweltschutz und Entsorgung 177 mod_1373269285239_78 docx 1509460 1 Protection of the environment and disposal Consumables such as diesel fuel brake fluid antifreeze and lubricants may dama...

Page 27: ...ries If a damaged pressure system is suspected immediately contact a qualified service centre Never search for leaks with bare hands Even a pin sized hole may cause serious injuries Keep body and face away from leaks If liquids penetrate the body immediately consult a doctor The liquid must be removed from the body as quickly as possible Danger of infection Pos 19 62 BA Sicherheit 1 Grundlegende S...

Page 28: ... stillgestzten M aschine 177 mod_1373284611057_78 docx 1510164 1 Work on the machine only when it has been shut down If the machine has not been shut down and safeguarded parts may move unintentionally or the machine may start moving As a result people may be seriously injured or killed Before performing any work on the machine such as making adjustments cleaning preparing for road travel preparin...

Page 29: ...ires adequate knowledge and approved tools If there is a lack of knowledge have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service When fitting tyres on the wheel rims never exceed the maximum permitted pressure specified by the tyre manufacturers otherwise the tyre or even the wheel rim may explode When fitting the wheels tighten the wheel nuts to the stipulated torque...

Page 30: ...e und M aschinenteile si cher unter bauen 190 mod_1381323662799_78 docx 1624809 2 1 3 5 2 Supporting lifted machine and machine parts securely Pos 21 5 BA Sicher heit 3 Sicherheitsr outinen Angehobene M aschine und M aschinenteile sicher unterbauen_ALTE FORM 277 mod_1404810762702_78 docx 2077603 1 WARNING Risk of injury due to movement of the machine or machine parts If the machine is not supporte...

Page 31: ...cable Connect the terminal Pos 21 9 Überschriften Überschriften 3 K O MMaschi ne sicher abkuppel n 274 mod_1404282542952_78 docx 2062072 3 1 3 5 4 Uncoupling the machine safely Pos 21 10 BA Sicherheit 3 Sicher hei tsrouti nen M aschine vom Tr aktor abkuppeln mit Elektroni k mi t Br emsen 273 mod_1404106986183_78 docx 2058054 1 WARNING Risk of injury when uncoupling the machine The machine or machi...

Page 32: ...44_78 docx 2062230 3 1 3 5 6 Starting the machine safely Pos 21 15 BA Sicherheit 3 Sicher hei tsrouti nen M aschine sicher in Betrieb nehmen 1000 1 min mit Elektroni k mit Br emsen mit Schwungradbr emse 273 mod_1404115308383_78 docx 2058503 1 WARNING Risk of injury when starting up the machine If the machine is not started safely the machine or machine parts may move unintentionally As a result pe...

Page 33: ...d or repaired components Never clean areas carrying an adhesive safety label using a high pressure cleaner Familiarise yourself with the statement of the warning pictograms The adjacent text and the selected location on the machine provide information on the special danger spots on the machine Pos 25 BA Sicher heit Gr oßpackenpr essen Sicher hei t Ei nführung BiG Pack 273 mod_1403690043254_78 docx...

Page 34: ...K 870 HDP 870 HDP XC Sicherheitsaufkleber BiG Pack 870 HDP Bil d linke Seite 274 mod_1404299581149_78 docx 2063834 1 L 2 8 BPHS0270 1 3 4 7 7 6 6 6 6 10 6 9 9 5 9 Fig 1 left hand side of the machine Pos 27 2 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 35: ...ine parts may be destroyed or flung out If the maximum permissible operating pressure is exceeded hydraulic components may be damaged As a result people may be seriously or fatally injured Observe the permissible PTO speed Observe the permissible operating pressure Pos 27 7 BA Sicher heit 4 Sicherheitsaufkleber EU ISO 939 939 520 1 1x Bestell Nr 200 mod_1385457758221_78 docx 1683506 1 3 Order no 9...

Page 36: ... 870 HD P 870 HDP XC Sicher heitsaufkl eber BiG Pack 870 HD P Bild linke Seite 274 mod_1404299581149_78 docx 2063834 1 L 2 8 BPHS0270 1 3 4 7 7 6 6 6 6 10 6 9 9 5 9 Fig 2 left hand side of the machine Pos 27 13 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 37: ... EU ISO 942 942 196 1 1x Bestell Nr 203 mod_1386061414722_78 docx 1698171 1 7 Order no 942 196 1 1x Pos 27 19 Ü berschriften Zwischenüberschriften A EBei Ausführ ung mit Schnei dwer k 157 mod_1364379388830_78 docx 1387653 1 Design with cutting system Pos 27 20 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 942 942 196 1 Bild Text 203 mod_1386061378150_78 docx 1698142 1 942 196 1 Danger due to crus...

Page 38: ... 870 HD P 870 HDP XC Sicher heitsaufkl eber BiG Pack 870 HD P Bild linke Seite 274 mod_1404299581149_78 docx 2063834 1 L 2 8 BPHS0270 1 3 4 7 7 6 6 6 6 10 6 9 9 5 9 Fig 3 left hand side of the machine Pos 27 26 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 39: ...er EU ISO 939 939 529 0 1x Bestell Nr 190 mod_1381300558727_78 docx 1623897 1 10 Order no 939 529 0 1x Pos 27 30 Abkürzungen N ur für Fr ankr eich 274 mod_1404300705996_78 docx 2063892 1 For France only Pos 27 31 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 939 939 529 0 Bild Text 190 mod_1381300572720_78 docx 1623926 1 Danger due to high pressure liquid The accumulator is under gas and oil pres...

Page 40: ...70 HDP 870 HDP XC Sicherheitsaufkleber BiG Pack 870 HDP Bil d rechte Seite 274 mod_1404300881280_78 docx 2063949 1 L 16 16 BPHS0271 15 15 13 15 13 14 11 12 13 13 17 Fig 4 Right hand side of the machine Pos 29 2 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 41: ...he engine Pos 29 7 BA Sicher heit 4 Sicherheitsaufkleber EU ISO 942 942 002 4 4x Bestell Nr 219 mod_1391076364640_78 docx 1775553 1 13 Order no 942 002 4 4x Pos 29 8 BA Sicher heit 4 Sicherheitsaufkleber EU ISO 942 942 002 4 Bild Text 189 mod_1381212442497_78 docx 1621655 1 Danger due to rotating machine parts When the machine is running there is a risk of injury due to rotating machine parts Befo...

Page 42: ...0 HD P 870 HDP XC Sicher heitsaufkl eber BiG Pack 870 HD P Bild rechte Seite 274 mod_1404300881280_78 docx 2063949 1 L 16 16 BPHS0271 15 15 13 15 13 14 11 12 13 13 17 Fig 5 Right hand side of the machine Pos 29 14 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 43: ...sign with knotter blower Pos 29 21 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 942 942 002 4 Bild Text 189 mod_1381212442497_78 docx 1621655 1 Danger due to rotating machine parts When the machine is running there is a risk of injury due to rotating machine parts Before starting up move the guards into their protective position Pos 45 BA Sicher heit 6 Ü ber arbeitete War nhi nweise Hi nweis N a...

Page 44: ...BA Sicher heit Feuerlöscher Feuerlöscher Big Pack Bil d H S Baurei he 62 mod_1299480241001_78 docx 571585 1 1 BPHS0008 Fig 7 Pos 51 7 BA Sicher heit Feuerlöscher Feuerlöscher Text BiG Pack 62 mod_1299479944306_78 docx 571558 1 The machine is equipped with a fire distinguisher 1 ex works The fire extinguisher 1 is at the front of the drawbar on the left when facing in the direction of travel Pos 51...

Page 45: ...eststell bremse Feststellbremse Bild Bi G Pack 890_1270_1290 H S Baurei he 92 mod_1326881975736_78 docx 782991 1 1 BPHS0009_1 Fig 9 Pos 51 15 BA Inbetri ebnahme Feststell bremseFeststell bremse Anbringungsort Bi G Pack 331 mod_1427803128940_78 docx 2532355 1 The crank handle 1 of the parking brake is located at the left rear side of the large square baler under the bale channel Pos 51 16 BA Inbetr...

Page 46: ...from position a unbraked to position b braked The flywheel is now braked When the electronics of the machine is turned on a hoot will sound Pos 51 22 Ü berschriften Ü berschriften 2 P T SStützfuß 175 mod_1372676754261_78 docx 1502329 2 1 3 10 Parking Jack Pos 51 23 BA Erstinbetriebnahme Großpackenpressen Abstellstütze Abstellstütze Standfläche vergrößer n_Hi nweis 302 mod_1413968281921_78 docx 235...

Page 47: ...uß bei M edi um el ektr oni k allgemein 1290 HDP II Baur eihe T2 171 mod_1370421411357_78 docx 1477222 1 The hydraulic parking jack is retracted and extended via lever 2 Pos 51 31 BA Maschi nenbeschr eibung Maschi nenübersicht Gr oßpackenpr essen Komfort El ektr oni k 61 mod_1299223046976_78 docx 570919 1 Comfort Electronic Pos 51 32 BA Erstinbetriebnahme Großpackenpressen Abstellstütze H ydraulis...

Page 48: ...hine or when working under the baler The shut off valve is located on the left front machine side on the drawbar Pos 51 37 Ü berschriften Ü berschriften 3 K O M Mechanische Stütze Garnkasten 401 mod_1447680572600_78 docx 2837209 3 1 3 11 1 Mechanical Support Twine Box Pos 51 38 BA Erstinbetriebnahme Großpackenpressen M echanische Stütze für Garnkästen_Bild 401 mod_1447676648579_78 docx 2836831 1 1...

Page 49: ...re used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are occupied e g repair services service processes warranty cases quality assurance this technical information can be read by employees of service network including manufacturer from the event and error data memory by means of s...

Page 50: ...1 Machine overview Pos 55 3 BA M aschinenbeschrei bung M aschi nenübersicht Großpackenpressen M aschinenübersicht linke Seite mi t Tandemachse Bild BP 890_127 0_1290 H S Baurei he 190 mod_1381732621836_78 docx 1628834 3 1 5 1 1 Left Side of the BiG Pack Baler with Tandem Axle BPHS0002_2 25 5 6 7 11 8 13 12 14 15 16 17 18 19 20 21 23 22 33 32 3 2 4 31 28 27 24 26 9 10 1 29 30 Fig 15 Pos 55 4 Layout...

Page 51: ...l chock 13 Moisture measurement optional 14 Bale chute optionally fitted with bale scale 15 Mechanical lock of bale chute 16 12V socket 17 Crank handle for parking brake 18 Manual operation Comfort version electronics Bale chute and bale ejector Medium version electronics Bale chute bale ejector and support jack 19 Tandem unit self steering axle 20 Twine control and tensioning device lower twine 2...

Page 52: ..._1417589907632_78 docx 2397319 1 BPHS0003_3 7 8 9 10 6 11 1 2 5 3 4 Fig 16 Pos 55 9 BA M aschinenbeschrei bung M aschi nenübersicht Großpackenpressen M aschinenübersicht rechte Seite N achlauf Lenkachse Text BP 890_1270_1290 H S 7 4x4 191 mod_1381736499559_78 docx 1629074 1 1 Moisture measurement optional 2 Central lubrication grease 3 Twine brake 4 Twine box right 5 Compressed air reservoir knott...

Page 53: ...ation Required for Questions and Orders Type Year of manufacture Vehicle ID number Note The entire identification plate represents a legal document and should not be altered or rendered illegible When asking questions concerning the machine or ordering spare parts be sure to provide type designation vehicle ID number and the year of manufacture To ensure that these data are always available we rec...

Page 54: ...ffering moisture content of materials on the same field you should then switch into Automatic mode In automatic mode the target force of pressure must be set to a high enough level so that the bale has the desired bale firmness The contact pressure of the bale channel flaps in the bale channel is controlled automatically by the job computer so that the pre selected baling force is reached As the m...

Page 55: ...th cutting system The integrated feed drive roller conveys the crop to the cutting rotor and then further to the packer drum 3 The packer drum fills the packer channel as well as the conveyor channel 4 When a determined filling level has been reached the feeler rocker is swung back and the bale channel is filled via the feeder packer with the crop 5 The crop is pressed in the bale channel to a hig...

Page 56: ...tal length 270 cm of the big bale is at a maximum Therefore the set number of small bales depends on the bale length and the minimum length of the small bales If you want to increase the number of small bales to max 9 units please contact your KRONE dealer In case of 9 small bales the variable length of the small bales is 30 cm to 135 cm If you have set more than 6 small bales problems with the kn...

Page 57: ...e determined layer thickness must be maintained during the entire baling process The length of the small bale is determined by the length of the big bale a divided by the number of small bales Example The desired bale length is 240 cm 94 inch The number of the desired small bales is 5 units Determining the length of the small bales b a 5 a 240 cm 5 48 cm b a 6 a 94 inch 6 19 inch Determining the l...

Page 58: ...diate bearing transmits the force further to the intermediate universal shaft 3 The intermediate universal shaft drives the flywheel 4 The flywheel drives the main gearbox 5 The main gearbox The main gearbox distributes the force further to the right and left and drives the following gearboxes Pos 55 25 Ü berschriften Zwischenüberschriften K Olinke M aschinensei te 60 mod_1297934981687_78 docx 562...

Page 59: ...termediate shaft 2 The intermediate shaft transmits the torque via overload coupling 3 onto the cutting system gearbox 4 The cutting system gear drives the cutting system Pos 55 31 Ü berschriften Zwischenüberschriften A EBei Ausführ ung ohne Schneidwer k 157 mod_1364379318831_78 docx 1387595 1 Design without cutting system Pos 55 32 BA Bedienung Großpackenpresse Antriebe H auptantrieb allgemei n 1...

Page 60: ... 39 BA Bedienung Großpackenpresse Antriebe H auptantrieb N ockenschaltkuppl ung Hi nweis 20 mod_1238753739308_78 docx 225139 1 Note As soon as the coupling responds stop the tractor disengage the P T O shaft without delay and brake the flywheel After the fault is rectified the cam type clutch engages again automatically Pos 55 40 Ü berschriften Ü berschriften 3 P T RR afferantrieb 155 mod_13636767...

Page 61: ...che Scherschr aube Ü berl astsicher ung der Pick up bei Ausführung mit Schneidwer k 155 mod_1363675037552_78 docx 1373392 1 For design with cutting system A cam type clutch star ratchet 1 design can be found on the chain drive of the pick up The cam type clutch protects the chain drive of the pick up against load peaks Pos 55 50 BA Bedienung Großpackenpresse Überlastsicherungen Kuppl ungen Sternr ...

Page 62: ...up Funktionsbeschrei bung Bild 1290 HD P II ohne XC 157 mod_1364315127180_78 docx 1385997 1 Fig 29 1 Pick up 2 Guide wheel 3 Spring 4 Depth limiter Pos 55 58 BA Maschi nenbeschr eibung Maschi nenübersicht Funktionsweise Gr oßpackenpr essen Pick up Funktionsbeschrei bung T1 bei Ausführung ohne Schnei dwer k 168 mod_1367991064915_78 docx 1452404 1 The pick up is used to pick up the crop The pick up ...

Page 63: ...tem Pos 55 65 BA Maschi nenbeschr eibung Schnei dwer k Allgemeines Schneidwer k BigPack ohne Blindmesser 91 mod_1326705764014_78 docx 780502 3 1 5 11 1 General The Big Pack XC has a cutting system with a cutting cylinder and fixed blades Cutting allows for improved further processing of the big pack and makes it possible to increase the density of baled material The blades can be swivelled out of ...

Page 64: ...tained from the operating instructions provided by the manufacturer of the tractor When operating the machine via the Load Sensing system the message line must be connected between message connection LS on the control valve block of the machine and the message line of the tractor Moreover the system screw 1 must be screwed in until the stop is reached Pos 55 73 BA War tung Load Sensi ng Großpacken...

Page 65: ...he baling force in the bale channel is controlled by an electronic hydraulic system The baling force is set directly by the terminal from the tractor The pressure can be ordered directly via the display of the terminal You can find a further pressure gauge 1 to read off the baling pressure on the pressure limiting valve block Pos 55 77 BA Info Center CCI ISOBU S Ter minal Ein Ausschalten des Ter m...

Page 66: ...nrichtung 5 D oppel knoter 870 HD P Bindeei nrichtung allgemein 5 Doppel knoter 16 R ollen 230 mod_1393332538174_78 docx 1843800 1 The large square baler is equipped with twine boxes on both sides of the machine Each is capable of holding 16 rolls of tying twine Of these the twine rolls identified with an R are spare rolls Each of the five knotters is fed with an upper twine and a lower twine The ...

Page 67: ...d of the lower twine is reached or has been torn the stretching twine tensioners 1 come to rest on the pivoting angle 2 An acoustic warning signal sounds on the terminal An error message will appear in the display Note The acoustic warning signal can be switched off while the twine is threaded in see chapter KRONE ISOBUS Terminal Alarm message Pos 55 88 Layout Module Seitenumbr uch 0 mod_119617531...

Page 68: ... not caught the upper strand of twine twine will not be cut through The knot has been left hanging on the knotter hook after the tying is complete one twine motion indicator remains down longer than the other The twine motion indicators are staying down Twine tension is too low The upper twine strand is torn The knotter hook has not tied a knot Pos 55 90 Ü berschriften Ü berschriften 3 A E E Elekt...

Page 69: ...presses the trigger roller out of the recess and continues to rotate until the trigger roller slides into the recess again While the cam disc rotates the first knot closing knot is tied at first and immediately after that the second knot starting knot is tied First knot closing knot ties the pressed bale Second knot starting knot ties the starting knot for the next bale Initiating the tying proces...

Page 70: ...tion Operating the Bale Chute Pos 55 96 BA Maschi nenbeschr eibung Maschi nenübersicht Funktionsweise Gr oßpackenpr essen Ballenausschi eber Roll enschurre betätigen bei Ausführ ung M edium El ektr oni k 152 mod_1362724438588_78 docx 1357153 3 1 5 16 1 Medium Version Electronics Design Fig 40 The operating control device is located on the rear left machine side on the yoke The control levers 3 4 a...

Page 71: ...however manually actuated via the buttons 5 6 Actuating the bale ejector The bale ejector is moved to the front via button 3 Button 4 has several functions If the bale channel flaps have not been released then they can be released now by pressing the button If the bale channel flaps have been released 10 bale ejection processes are carried out by pressing the button The bale ejector moves backward...

Page 72: ... air storage tank 1x compressed air storage tank 2 for the compressed air brake 1x compressed air storage tank 4 for knotter cleaning Big pack square balers equipped with a hydraulic brake have one compressed air storage tank 4 1x for knotter cleaning For big pack square balers equipped with a pressurized air brake the compressed air storage tank 2 for the brake system is on the right hand side of...

Page 73: ...C K 870 233 mod_1393925742360_78 docx 1857323 1 Weight Tandem axle without cutting system 9050 kg Tandem axle with cutting system 9600 kg depending on how the machine is fitted Pos 59 3 BA Einl eitung Technische D aten Gr osspackenpr esse BiG PAC K 870_890_1270_1290 H S_1290 HDP H S BiG PACK 870 HDP Technische Daten Spur breite BiG PACK 870 HDP 270 mod_1402587192496_78 docx 2042329 1 Track width T...

Page 74: ... mod_1393334954972_78 docx 1843949 1 Baling ram Stroke length 750 mm Strokes per minute 49 Bearing rollers 4 units Blade on the plunger 6 units Setting the baling density Electronic hydraulic force control can be set from the tractor Pos 59 10 BA Ei nlei tung Technische Daten Grosspackenpresse Bi G PAC K 870_890_1270_1290 H S_1290 HD P H S BiG PAC K 870 HD P Technische D aten Preßkanal BiG PACK 87...

Page 75: ...es 1 3 8 Z 6 1 3 8 Z 21 Wide angle mount on tractor side optional 1 3 4 Z 6 1 3 4 Z 20 Pos 59 15 BA Ei nlei tung Technische Daten Grosspackenpresse Bi G PAC K 870_890_1270_1290 H S_1290 HD P H S Technische D aten Anhängungen Stützlasten 870 890 1270 1290 1290 HDP 4x4 190 mod_1381417622769_78 docx 1627248 1 Hitch Permissible supported load Towing eye Ø 40 mm ISO 5692 2 like DIN 11026 2000 kg Ball h...

Page 76: ...spackenpresse Bi G PAC K 870_890_1270_1290 H S_1290 HD P H S Technische D aten H ydraulikanschlüsse M edium El ektr oni k 870 890 HS 1270 H S 1290 H S 192 mod_1382342499575_78 docx 1639613 1 Hydraulic connections for medium version electronics Control valve block 1x double action control unit Pick up lifting 1x single action control unit With coaster steering axle 1x single action control unit Pos...

Page 77: ... 3 5 3 5 550 45 22 5 16 PR 1 2 2 8 2 8 620 40 R 22 5 148 D 1 0 3 2 2 0 Pos 59 26 BA War tung Rei fen R eifen Luftdruck Empfehl ung Big Pack 24 mod_1241509590008_78 docx 245611 1 This recommendation applies especially to the typical mixture of operation field road at the maximum permitted machine speed If necessary the tyre air pressure can be reduced to the minimum air pressure However the associa...

Page 78: ...tal damage Keep consumables in suitable containers according to statutory provisions Dispose of used consumables according to statutory provisions Pos 65 4 BA Einl eitung Technische D aten Gr osspackenpr esse BiG PAC K 870_890_1270_1290 H S_1290 HDP H STechnische D aten Betri ebsstoffe Getriebe Bi G Pack 870 HD P 354 mod_1438088693420_78 docx 2643551 1 Designation Filling quantity Specification In...

Page 79: ...tervals because of the ageing of the oils Pos 65 9 BA Wartung GroßpackenpressenTechnische Daten Füll menge und Öl bezeichnung der Bordhydr aulik 353 mod_1437977550025_78 docx 2642111 1 Designation Filling quantity Specification Initial filling ex works Oil Tank 15 l HVLP 46 ISO VG 46 DIN 51524 SRS Wiolan HS 46 AZOLLA ZS 46 Total Biological consumables on request Pos 65 10 Ü berschriften Ü berschri...

Page 80: ...ctronics Pos 70 BA Inbetriebnahme Großpackenpresse H ydraulik H ydrauli kanschluss Tabelle Medium Elektr oni kBi G Pack H S Baurei he 354 mod_1438320827310_78 docx 2647544 1 Symbol Designation Connection for control block Raise the blade bar Raise lower the support jack Raise lower the bale chute Move bale ejector in out Lower the blade bar Single acting control unit Pressure Raise the pick up Flo...

Page 81: ...d sensing line For more detailed information see operating instructions of the tractor manufacturer Single acting control unit Pressure Raise the pick up Float position Lower the pick up Double acting control unit Raise the support jack Lower the support jack Pos 74 Ü berschriften Überschriften 2 A E B Bedientermi nal 368 mod_1441699393550_78 docx 2700796 2 1 7 2 Operation Terminal Pos 75 BA Info ...

Page 82: ...er abstell en ohne Traktor_Feststellbr emse U nterleg keil e und Schwungradbremse 274 mod_1404214703082_78 docx 2060841 1 WARNING Risk of injury due to the unsecured machine rolling away If the machine is not secured against rolling away when it has been switched off there is a risk of people being injured by the machine rolling away in an uncontrolled manner Secure the machine against rolling awa...

Page 83: ... crane to the suspension point I on the drawbar To raise the support jack 2 slightly raise the drawbar shift support jack entirely upward and secure with socket pin 3 To lower the drawbar on the ground place sufficiently dimensioned square blocks under the front drawbar beam 4 and lower the drawbar Lay the hydraulic hoses 5 to the outside To remove the support jack screw out the four screws 6 remo...

Page 84: ...s screwed on connection a The lower line is screwed on connection b For medium version electronics design The hydraulic line marked with S1 on the hydraulic block is screwed on connection a The hydraulic line marked with S2 on the hydraulic block is screwed on connection a Screw the hydraulic hoses 5 on the unions 8 Connect the hydraulic hoses on tractor side Checking the Lifting lowering drawbar ...

Page 85: ...he machine requires a voltage source for the power supplyof the on board computer control unit A socket 12V DIN 9680 for installation on the tractor is part of the scope of supply The socket has to be attached in order to provide the machine with the required electricity for start up Connect the socket included with delivery 1 directly to the 12V battery of the tractor Connect the connector termin...

Page 86: ... to the tractor used Always couple the machine horizontally to ensure that the pick up collects the crop evenly The cross member is used as a reference edge to align the machine 6 Before making the setting Place the machine on the parking support Secure the machine against the possibility of rolling back Uncouple the machine from the tractor Using a spirit level align the machine horizontally Sett...

Page 87: ...ing Torques Pos 77 23 BA Erstinbetriebnahme Großpackenpressen H öhenanpassung des Antriebsstrangs 32 mod_1253688399975_78 docx 316233 2 1 8 4 Adjusting the height of the drive train Fig 47 The universally jointed drive shaft 1 between the intermediate bearing 2 and the tractor transfuses the power of the tractor to the intermediate bearing In order to have an ideal power transmission the articulat...

Page 88: ... in this process In this process the displacement path overlapping must at least be 220 mm both in straight ahead driving and when cornering Fig 48 Inner PTO shaft half Outer PTO shaft half 1 Section tube inside 2 Raceway inside 3 Fastening screw 4 Guard tube inside 5 Guard tube outside 6 Protective sleeve 7 Section tube outside 8 Raceway outside 9 Slide ring 10 Retaining spring Disassemble the PT...

Page 89: ...lap X Determine the dimension X The determined dimension X 2cm must be transferred to the protective tubes and to the section tubes of the PTO shaft halves CAUTION The carry over dimension X 2cm must not pass the grease emersion bore holes a at the section tube inside as the end piece is destroyed when shortening Increase the dimension x 2cm by 2cm if it passes the grease emersion bore holes Short...

Page 90: ...l pins 6 Lubrication line II 7 End piece Screw out the grease nipple and pull the lubrication line I out of the section tube Shorten the lubrication line I by a 5 cm From the separated section tube Tap out the roll pins to the inside Pull the lubrication line II out of the section tube and remove the end piece Attach the end piece onto the shortened lubrication line I Drill a bore hole Ø 4 mm with...

Page 91: ...ide ring 10 Retaining spring Inner PTO shaft half Grease the raceway seat Insert the raceway inside into the groove Slide on the protective tube inside and secure with fastening screws Outer PTO shaft half Grease the raceway seat and the slide ring seat Insert the raceway outside into the groove Position the slide ring and hook the retaining spring in place in the both bore holes of the slide ring...

Page 92: ... to the farthest position straight ahead driving Determine dimension X2 Calculating the displacement path V overlapping V X1 X2 The displacement path overlapping must be at least V 220 mm Check the shortened universal shaft when driving around curves Perform the right and left turn slowly with the tractor In this process mind the marking 2 The protective tube outside must not touch the marking 2 i...

Page 93: ... ng Systemschr aube 1 g anz herausdrehen 63 mod_1299739012796_78 docx 575371 1 Unscrew the system screw 1 as far as it will go for Tractor with an open constant current hydraulic system for additional information please refer to the tractor manufacturer s operating instructions Tractors with LS pump and non activated load sensing system Pos 77 42 BA War tung Load Sensi ng Hinweis Einstellung ist v...

Page 94: ...tellen bei Ausführung Ballenwaage 309 mod_1417596361061_78 docx 2397461 3 1 8 7 1 With Bale Scale Design The setting of the inclination of the normal chute to the bale scale is different In case of the normal chute the bale should leave the chute quickly In case of bale scale optional the bale should remain on the chute for weighing for a short time Reduce the inclination of the bale chute to the ...

Page 95: ... Only in combination with bale scale b a 1 BPHS0068 Fig 55 The first two rolls of the bale chute are locked via bale brake 1 This is necessary to reach an exact weight control of the bales Lever in position a rolls blocked Lever in position b rolls can be freely rotated Note To ensure that the last bale can be put down properly the bale brake must be released for the last bale Pos 78 Layout M odul...

Page 96: ...cx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 79 4 BA Inbetriebnahme Großpackenpresse Folg ende Ar bei tsschritte werden in diesem Kapi tel beschrieben BiG PAC K 1290 HD P II 152 mod_1362992347688_78 docx 1358414 1 ...

Page 97: ... machine is adapted to the hitching device of the tractor refer to chapter Initial Operation Height Adaption of the Drawbar The height of the drive train of the machine to the tractor is adapted refer to chapter Initial Operation Height Adaption of the Drive Train The universal shaft is adapted to the tractor refer to chapter Initial Operation Universal Shaft The hydraulic system is adapted to the...

Page 98: ...age to the machine When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length If the length of the PTO shaft does not match the tractor always observe the chapter entitled Adjusting the length of the PTO shaft Pos 79 14 BA Sicherheit Gel enkwell e Achtung Gel enkwelle nicht richtig aufgesteckt 17 mod_1236260255331_78 docx 204283 1 CAUTION The...

Page 99: ...nge of the universal shaft in all operating states Contact with parts of the tractor or device may result in destruction Pos 79 19 BA Sicherheit Gel enkwell e Achtung Schwenkber eich Freir aum über prüfen 9 mod_1220536308930_78 docx 126898 1 Caution Swivel range of the PTO shaft Effect Damage to the tractor or the machine Check the swivel range and clearance of the PTO shaft Pos 79 20 Layout Modul...

Page 100: ...draulic hoses to and from the tractor hydraulics take care that the hydraulics are pressureless both on the tractor side and the machine side Pos 79 23 BA Sicherheit H ydr auli k Achtung Verschmutzung der H ydrauli kanlag e 2 mod_1202393336803_78 docx 59155 1 Caution Soiling of the hydraulic system Effect Damages to the machine When connecting the quick couplings ensure that these are clean and dr...

Page 101: ...H ydr auli kkuppl ung en anschließen rot_BP 890 1270 1290 HS 356 mod_1438676000076_78 docx 2651642 1 Connect the hydraulic couplings on the machine to a double acting control unit on the tractor Pos 79 31 BA Inbetri ebnahme H ydrauli kkupplungen anschließen all e Maschi nen H ydr auli kkuppl ung en anschließen gel b 355 mod_1438673899775_78 docx 2651580 1 Connect the hydraulic coupling on the mach...

Page 102: ... the pressure line to a single acting control unit on the tractor Connect the return flow line to the depressurised return flow on the tractor Alternatively the pressure line and the return flow line can be connected to a double acting control unit Unscrew the system screw on the control valve block all the way Place the signal line in the holder on the machine Pos 79 39 BA Inbetri ebnahme H ydrau...

Page 103: ... the nut 8 Mount ISO plug 3 Pos 79 44 Ü berschriften Ü berschriften 2 F J HH ydr aulische Bremse Export 17 mod_1236332990291_78 docx 204927 2 1 9 4 Hydraulic brake Export Pos 79 45 BA Inbetri ebnahme H ydraulische Br emse H ydr aulische Bremse Export Bild Bi G Pack 870 271 mod_1402645961427_78 docx 2042698 1 Fig 61 Pos 79 46 BA Sicherheit 8 Voraussetzungen Handlungsanweisung für all e M aschinen H...

Page 104: ... brake pedal of the service brake must be actuated completely once before starting to drive The pressure accumulator on the safety valve is pressurised by actuating the service brake Pos 79 52 BA Inbetri ebnahme H ydraulische Br emse H ydr aulische Bremse Export Fr ankr eich Bil d BiG PAC K 129 mod_1346768208301_78 docx 1155841 1 Fig 62 Pos 79 53 BA Sicherheit 8 Voraussetzungen Handlungsanweisung ...

Page 105: ...erheit 8 Voraussetzungen Handlungsanweisung für all e M aschinen Handlungsanweisung M aschine stillsetzen und sichern 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 79 59 BA Inbetri ebnahme Dr uckluftbremse Dr uckluftanschl üsse bei Dr uckl uftbremse 0 mod_1199781319294_78 docx 34484 1 ZX...

Page 106: ...nter Iso Bedienung Big Pack Hinweis_Ausfall des Ter mi nals durch nicht korr ekte Verl egung der Kabel 362 mod_1439543958744_78 docx 2669616 1 Note Failure of terminal If the connection cables of the terminal are tensioned or if they touch the tractor wheels then they could tear off Therefore the terminal may fail and the machine can no longer be operated Lay the connection cables so that they are...

Page 107: ...l Connect the plug 4 of the cable set 5 with the socket 3 CAN1 out of the terminal Connect ISOBUS plug 6 9 pole of cable set 5 with the ISOBUS socket 7 9 pole located in the tractor cabin Pos 79 61 10 BA Info C enter CCI ISOBUS Termi nal Ter mi nal anschließen vorger üsteteter ISO Schlepper _Text2 Ver bindung Traktor zur Maschi ne 391 mod_1445846351788_78 docx 2799649 1 Connecting tractor to machi...

Page 108: ...ding the machine Pos 79 61 14 Layout M odul e Leerzeil e 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 79 61 15 BA Info C enter CCI ISOBUS Termi nalTer minal anschli eßen ohne ISO Schlepper 2016 02 15 10 04 55 363 mod_1439899219173_78 docx 2673082 1 Fig 65 Connection terminal to machine Note The connection of terminal to machine takes place via a provided cable set 5 article no 20 081 224 0 Conn...

Page 109: ...s place via a provided power cable 8 article no 20 080 601 0 Connect plug 9 of power cable 8 with continuous current socket 10 of the tractor Connect plug 11 2 pole of power cable 8 with socket 12 2 pole of the machine Pos 79 62 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 110: ...Safety Shutting down and safeguarding the machine Pos 79 63 5 Layout Module Leerzeile 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 79 63 6 Ü berschriften Zwischenüberschriften U Z Ver bindung Ter minal zum Traktor 363 mod_1439968975874_78 docx 2673635 1 Connection terminal to tractor Pos 79 63 7 BA Info Center Iso Bedienung Big Pack ISOBUS Ter minal anbauen_Termi nal mit dem Traktor ver binden_...

Page 111: ...4434170_78 docx 1979947 1 Prerequisite Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 79 65 5 Layout Module Leerzeile 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 79 65 6 BA Info Center CCI ISOBUS Ter minalJoystick an CC I Termi nal anschließen Traktor mit integriertem ISOBU S System 2016 04 22 10 43 45 366 mod_1441171654174_78 docx 2691395...

Page 112: ...os 79 65 11 BA Sicher hei t 8 Vor aussetzungen H andl ungsanweisung für alle Maschi nen Vor aussetzung Die M aschine ist stillgesetzt und g esichert 259 mod_1398674434170_78 docx 1979947 1 Prerequisite Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 79 65 12 Layout M odul e Leerzeil e 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 79 65 13 BA ...

Page 113: ...or aussetzungen H andl ungsanweisung für alle Maschi nen Vor aussetzung Die M aschine ist stillgesetzt und g esichert 259 mod_1398674434170_78 docx 1979947 1 Prerequisite Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 79 65 19 Layout M odul e Leerzeil e 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 79 65 20 BA Info C enter CCI ISOBUS Termi n...

Page 114: ... Dirt and moisture may result in short circuits Pos 79 72 1 Ü berschriften Ü berschriften 2 P T SSicher ungskette ver wenden 6 mod_1214542336632_78 docx 94799 2 1 9 11 Using the safety chain Pos 79 72 2 BA Inbetri ebnahme Sicherungskette U SA WARNUN G Falsch dimensionierte Sicher ungskette ver wendet mit Variante 180 mod_1376576652355_78 docx 1547873 1 WARNING When using a wrongly dimensioned safe...

Page 115: ...presse montier en Text 149 mod_1361521338690_78 docx 1332633 1 Install safety chain 1 with shackle 2 on the big pack baler Pos 79 72 8 BA Bei packs Sonstige Sicherungskette 178 kN Sicher ungskette an den Traktor montier en Bild 147 mod_1361181563288_78 docx 1319688 1 b a Fig 72 Pos 79 72 9 Beipacks Sonstige Beipacks_maschi nenuebergreifend Sicherungskette 89kN Sicher ungskette am Tr aktor montiere...

Page 116: ...read and followed see chapter Safety Safety routines Pos 81 4 BA Sicher heit Fahren und Transport Warnung Straßenfahrt U nfallgefahr durch nicht verriegelte Steuer ventil e des Traktors 274 mod_1404213302399_78 docx 2060724 1 WARNING There is a risk of accidents if the control valves on the tractor are not locked If the control valves are not locked machine components may be activated unintentiona...

Page 117: ... Lowering Bale Chute the support jack is retracted refer to chapter Operation Hydraulic Support Jack the parking brake is released refer to chapter Driving and Transport Parking Brake the control valves on the tractor are in neutral position and locked the brake is working properly the lighting works properly refer to chapter Driving and Transport Checking Lighting System the tyres do not show any...

Page 118: ...eH ydraulisch betätigte Ballenschurre Text 312 mod_1420638282241_78 docx 2410032 1 Fold in hydraulically the hydraulically actuated bale chute 1 After folding in make sure that the mechanical locking 2 has engaged Pos 81 14 BA Fahr en und Transpor t Gr oßpackenpr esse Ball enschurre i n Tr ansportstellung opti onal 17 mod_1236588178980_78 docx 205465 3 1 10 1 2 Bale chute in transport position opt...

Page 119: ...ghts 2 and rear reflectors 1 and clean them The same applies to the yellow reflectors located on the sides of the machine and the front white side lights Pos 81 19 Ü berschriften Ü berschriften 3 F J FFeststellbr emse 322 mod_1424873704700_78 docx 2482657 3 1 10 1 4 Parking Brake Pos 81 20 BA Inbetri ebnahme Feststell bremse Feststellbremse Bild Bi G Pack 890_1270_1290 H S Baurei he 92 mod_1326881...

Page 120: ...mod_1297781900981_78 docx 561023 1 Before reversing move coaster steering axle to a straight position and lock Pos 81 26 BA Fahr en und Transpor t Nachl auf Lenkachse N achlaufl enkachse AX und MX Ladewagen Hinweis Bei kritischen Fahrsi tuati onen das ei nlenken der R äder unter binden 60 mod_1297786543427_78 docx 561373 1 Note On the coaster steering axle the rear wheels are turned in by friction...

Page 121: ...tand wird in der Statuszeil e 1 i m Displ ay angezeigt 62 mod_1299586402629_78 docx 573154 1 Note The current status is shown in the status line I of the display Axle locked Axle released Pos 81 33 BA Fahr en und Transpor t Nachl auf Lenkachse N achlaufl enkachse AX und MX Ladewagen Entri egeln der N achl auf Lenkachse bei ei nachwir kendem H ydrauli k Anschluss 60 mod_1297785948415_78 docx 561242...

Page 122: ...hl auf Lenkachse N achlauf Lenkachse Big Pack Nachl auf Lenkachse verriegel n Komfort Elektroni k ohne Load Sensing 91 mod_1326702885195_78 docx 780451 1 Pressurise the pressure line Press the function key for and drive the tractor a short distance straight forward until the steered wheels are straight Leave the pressure on the pressure line until the icon appears in the display coaster steering a...

Page 123: ...he locking cylinder of the coaster steering axle must be supplied with pressure before disconnection and the steered wheels aligned by driving straight ahead Pos 81 50 BA Fahr en und Transpor t Nachl auf Lenkachse N achlauf Lenkachse Big Pack Rangieren bei Medi um Elektroni k 64 mod_1300285419164_78 docx 583009 1 1 BPHS0043 I II Fig 78 In addition for the Medium Electronics version the shut off va...

Page 124: ...is not easy to move the machine if the hoses of the compressed air brake are not connected to a brake system Pos 81 52 5 BA Wartung Br emsanl age R angi eren R angier en Bil d Bi G PAck 208 mod_1386934470292_78 docx 1720778 1 BPHS0265 3 2 1 a b Fig 79 Pos 81 52 6 BA Wartung Br emsanl age R angi eren Löseventil befi ndet sich Bi G Pack 17 mod_1236589219870_78 docx 205591 1 The release valve is on t...

Page 125: ...rom rolling away Wait until all moving parts stop Apply the flywheel brake Apply the parking brake Fit the wheel chock Parking jack has to be lowered until the towing eye of the ball attachment Ø80 does not rest on the hitch of the tractor any more Loosen safety chains of the universal shaft on tractor side Disconnect the universal shaft on tractor side and put it down on the holder provided for t...

Page 126: ...e wheel chocks in addition to the parking brake Pos 81 62 Ü berschriften Ü berschriften 3 U Z U nterleg keile 33 mod_1254202555660_78 docx 318451 3 1 10 4 2 Wheel chocks Pos 81 63 BA Fahr en und Transpor t Gr oßpackenpr esse U nterleg keil e Bild BP 870 Baurei he 338 mod_1430738987003_78 docx 2564623 1 BPHS0267_1 1 Fig 81 Pos 81 64 BA Fahr en und Transpor t Gr oßpackenpr esse U nterleg keil e Text...

Page 127: ...os 81 67 BA Inbetri ebnahme Dr uckluftbremse Dr uckluftschläuche abl egen Bil d BiG Pack 279 mod_1405071878377_78 docx 2147992 1 Fig 82 Pos 81 68 BA Inbetri ebnahme Dr uckluftbremse Dr uckluftschläuc he abl egen Text BiG Pack 279 mod_1405073904536_78 docx 2148151 1 Hang the compressed air hose 1 onto the holder 2 Pos 81 69 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 128: ...amage it Carry out the following measures to secure moving machine parts Pos 81 70 3 Ü berschriften Ü berschriften 3 P T SSeitenschutze sichern 382 mod_1444194239996_78 docx 2753186 3 1 10 5 1 Securing side guard Pos 81 70 4 BA Fahr en und Transport Gr oßpackenpr esse Transport Seitenschutze sichern_Bild_BP 382 mod_1444195263444_78 docx 2753471 1 1 3 2 4 BPHS0323 Fig 83 Pos 81 70 5 BA Fahr en und ...

Page 129: ... n_Bild_BP 382 mod_1444211627010_78 docx 2753988 1 BPHS0324 4 3 2 1 Fig 84 Pos 81 70 9 BA Fahr en und Transport Gr oßpackenpr esse Transport Tastr äder sicher n_Text_BP 382 mod_1444211627701_78 docx 2754019 1 On the right and left sides of the machine Raise the pick up 1 Feed a cable tie 4 through the borehole 2 and through the frame of the guide wheel 3 Tighten the cable tie 4 Pos 82 Layout M odu...

Page 130: ...d communication system for agricultural machines and systems The designation of the related series of standards is ISO 11783 The agricultural ISOBUS system makes an information and data exchange between tractor and device of different manufacturers possible To this end both the necessary plug connections and the signals are standardized which are necessary for the communication and command transmi...

Page 131: ...mi nal M odul e für Bei pack ISOBU S Short C ut Button ISOBUS Shortcut Button_wird betätigt_C ompri ma_Forti ma_Ulti ma 364 mod_1440576607502_78 docx 2680358 1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC IBT000055 1 ISB Fig 86 When actuating the ISOBUS Shortcut Button 1 of the terminal which is of the pushbutton design a stop command is sent to the ISOBUS This instruction is evaluated by the co...

Page 132: ...751918864_78 docx 2656175 2 1 11 2 Touch Sensitive Display Pos 85 9 BA Info C enter ALLE Termi nals in ei nem ISOBUS D elta BETA II ab BJ 15 16 N ur KRON E ISOBU S Ü bergreifend über alle Maschi nen Touch fähiges Displ ay_Text_nur ISOBU S 377 mod_1443184376159_78 docx 2737027 1 IBT000061 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC 1 2 Fig 88 The terminal is equipped with a touch screen 2 for me...

Page 133: ...r ALLE Ter mi nals in einem ISOBU S Delta BETA II ab BJ 15 16 N ur KR ONE ISOBUS BiG Pack Ter minal ein ausschalten_Doppel bild Ergebnis_mit ohne angeschl ossene M aschine_nurKR ONE ISOBU S_BiG P 378 mod_1443438756352_78 docx 2738536 1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC IBT000058 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC IBT000060 When machine connected When machine not connected ...

Page 134: ...ctions Status line 1 The status line shows the current states of the machine depending on how it is equipped Keys 2 The machine is operated by actuating the keys 2 or by tipping on the adjacent icons Main window 3 In the main window blue displayed values numbers can be selected by using the touch function The main window contains the following screens Road travel screen Working screen see chapter ...

Page 135: ...8 docx 2968425 1 1 12 KRONE ISOBUS Terminal Medium Plus Comfort Plus Version Electronics Pos 85 22 Ü berschriften Ü berschriften 1 P T Infos hierzu si ehe Ergänzung zur BA hinter dem Index 429 mod_1455523509357_78 docx 2967169 1 For information on this matter refer to Supplement to operating instructions behind the index directory Pos 85 23 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4...

Page 136: ...el describes compatibility levels of different software versions are compatible with each other condition IL equal or greater Pos 85 24 4 BA Info Center Iso Bedienung Allgemei nes zu ISOBUS Systemen_Hi nweis Kompati bilitätstest 364 mod_1440082770116_78 docx 2676446 1 Note KRONE ISOBUS systems are regularly subject to ISOBUS COMPATIBILITY TEST AEF Conformance Test The operation of this machine at ...

Page 137: ...inal The operation with an external ISOBUS terminal is similar to the KRONE ISOBUS terminal Before start up the functionality of KRONE ISOBUS terminal is to be read in the operating instructions A significant difference to the KRONE ISOBUS terminal is the arrangement of icons and the number of keys which are determined by the selected external ISOBUS terminal The functions which deviate from KRONE...

Page 138: ...ot remedied personal injuries and or serious damage to the machine could result When alarm message is displayed remedy the malfunction For possible causes and how to remedy them refer to chapter entitled Alarm Messages In case the malfunction cannot be remedied contact KRONE customer service Pos 85 28 Ü berschriften Ü berschriften 2 P T S Statuszeil e 167 mod_1367914020218_78 docx 1450853 2 1 14 1...

Page 139: ...CK Statuszeile I oberste Zeile H S und 1290 HD P II Baur eihe 350 mod_1436790936114_78 docx 2628676 1 Symbol Designation Explanation Alarm message is pending Bale chute up Bale chute down Blades are active Cutting in progress Blades are inactive No cutting in progress Axle locked Axle released Bale ejector out Bale ejector in Machine duty Flashing low load Black background max load If the depresse...

Page 140: ...ented icons are not always available Pos 85 38 BA Info Center CCI ISOBU S Ter minal CCI BiG Pack Funkti onstasten F1 bis F 12 Beschreibung all er Funktionstasten Big PAC K T1 351 mod_1436862593145_78 docx 2629845 1 Symbol Designation Explanation Switch off warning beacon Switch on warning beacon 1 2 Scroll onto the second page Selects the second page of the keys When the PTO shaft is running at a ...

Page 141: ... aid is reached the system switches off the starting aid Select the machine menu level Lower the bale chute Automatic bale ejection If bale channel flaps opened Implements ten bale ejections If bale channel flaps closed Press once Opens the bale channel flaps Press twice Implements ten bale ejections Open the customer counter menu Switch to automatic mode The machine switches from manual mode to a...

Page 142: ...OBU S Ter minal Di e folgenden dargestellten Symbole sind nicht i mmer verfügbar für die Funkti onstasten 365 mod_1441031771590_78 docx 2687853 1 Note Which icons are available depends on the equipment of the machine The following represented icons are not always available Pos 85 45 BA Info Center CCI ISOBU S Ter minal CCI BiG Pack Grundbild Handbetrieb Anzeig en i m Hauptfenster Anzeigen im Haupt...

Page 143: ...on selected system of units Current number of layers of the last compressed bale Current degree of moisture of the crops Bale weight Weight of the bale last weighed Ø Current average weight of the weighed bales Current total weight of all bales Pos 85 48 BA Info Center CCI ISOBU S Ter minal CCI BiG Pack Grundbild Handbetrieb Anzeig en i m Hauptfenster Anzeigen im Hauptfenster III linke Spalte H S ...

Page 144: ... BA Info Center CCI ISOBU S Ter minal CCI BiG Pack Grundbild Handbetrieb Anzeig en i m Hauptfenster Hauptfenster III Bild Bi G PAC K 376 mod_1442991621787_78 docx 2733386 1 CC000073_2 1 2 A 3 5 6 4 Fig 96 Pos 85 51 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 145: ...derably The control only functions when the packer is supplying crops to the piston The bale channel flap pressure is automatically set by the system based on the measured plunger force The value 2 is touch sensitive Direction indicator The arrows have three different sizes numbered from 1 to 3 The arrows left right indicate to the driver the side he she should correct towards and by how much when...

Page 146: ...s Arbeitsbilder aufrufen_Aus Menüs_Aus Straßenfahrtbild_Text Zusatz BiG Packs 386 mod_1445244105353_78 docx 2773868 1 When the terminal is switched on the machine starts in manual mode with a target bale channel flap pressure of 50 bar Pos 85 58 BA Info Center CCI ISOBU S Ter minal CCI BiG Pack Arbeitsbild H andbetrieb Arbeitsbild Automati kbetrieb _Bild Bi G PAC K 351 mod_1437115679289_78 docx 26...

Page 147: ...ufrufen_Bild Text 352 mod_1437551073992_78 docx 2637207 1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC CC000011 Fig 99 To select the Start screen the following conditions must be met The bale chute must be raised and locked Do not actuate any hydraulic functions via the keys of the terminal The PTO shaft must be switched off When the above conditions have been met the system automatically switch...

Page 148: ...I ISOBUS Ter minal CCI Ladewag en Grundbil d Ladevorgang Zweite Seite Erste Seite der Funkti onstasten aufrufen 351 mod_1437124038919_78 docx 2633177 1 Selecting second page To select other functions for the machine press The display switches from to Selecting first page To select the previous functions for the machine press The display switches from to Pos 85 64 5 Ü berschriften Ü berschriften 2 ...

Page 149: ...erzeil e 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 85 64 13 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack Funktionstasten F1 bis F 12 Anl aufhilfe zuschalten 351 mod_1437126397078_78 docx 2633270 1 Switching on The starting aid is released To switch on the starting aid press The symbol flashes When the speed of the starting aid is reached the system switches off the starting aid Pos 85 ...

Page 150: ...omatic bale ejection is actuated differently depending on whether the bale channel flaps are opened closed If the bale channel flaps are opened ten bale ejections are executed immediately If the bale channel flaps are closed the bale channel flaps are opened To execute bale ejections press once If the bale channel flaps are opened ten bale ejections are executed immediately If the bale channel fla...

Page 151: ...ben senken 381 mod_1444045096391_78 docx 2749636 2 1 14 21 Raising lowering the blade bar Pos 85 64 32 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack Funktionstasten F1 bis F 12 M esserbal ken fr eischal ten 352 mod_1437392672909_78 docx 2634130 1 Release To release the blade bar press The symbols are shown on the display Pos 85 64 33 Layout M odul e Leerzeil e 5 Pt 120 mod_1342592918145_0 doc...

Page 152: ...1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 1 2 Fig 100 Pos 85 66 4 BA Info Center Gr oßpackenpr esse Grundbild Handbetrieb Soll Pr esskl appendrucks einstell en Einführung 352 mod_1437546034532_78 docx 2637142 1 The pressure is specified by the user in manual mode The pressure is built up immediately if the PTO shaft is running and the machine is stopped The pressure display barely fluctuates in...

Page 153: ...sskr aft Automati kbetri eb _Ei nführ ung 352 mod_1437558554173_78 docx 2637448 1 Force of pressure as In Automatic mode the pressure is automatically set based on the measured plunger force The pressure indication on the display may fluctuate considerably The control only functions when the packer is supplying forage to the piston Value 1 and the bar display actual force of pressure as Value 2 an...

Page 154: ...2 Pos 85 66 14 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack Gr undbild H andbetrieb Ball enl äng e ei nstellen H and und Automati kbetri eb 381 mod_1444048499984_78 docx 2750083 1 Note BP 890 1270 1290 The bale length can be set in the range from 1000 2700 mm 39 106 inches BP 1290 HDP BP 4x4 The bale length can be set in the range from 1000 3200 mm 39 126 inches Note The bale length can be c...

Page 155: ... tibaleanzahl H andbetrieb 282 mod_1406529245316_78 docx 2171682 1 CAUTION Mixture of total bale and MultiBale The MultiBale number should only be changed at the beginning of a bale Doing so could result in a mixture of total bale and MultiBale Note First set the bale length Minimum length of the MultiBale 45 cm 17 7 inches Pos 85 66 19 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack Gr undbild...

Page 156: ...s If key assignments are saved the display shows corresponding menus when switching on the terminal Pos 85 68 4 BA Info Center Iso Bedienung Je nach Ausstattung folgende Auxili ar yzur Verfügung 117 mod_1341220429561_78 docx 1021464 1 Depending on how the machine is fitted the following functions are available in the Auxiliary menu AUX Pos 85 68 5 BA Info Center Iso Bedienung Big Pack Folgende Fun...

Page 157: ...Info Center Iso Bedienung Hinweis Für weitere Vorgaben bitte die Betriebsanl eitung des verwendeten Termi nals beachten 87 mod_1321000865882_78 docx 750002 1 Note For further guidelines please refer to the operating instructions of the terminal being used Pos 85 68 10 BA Info C enter Iso Bedi enung BigPack Joystick Bel egung bei Fendt D efaul t Einstellung Bild BiG PACK 117 mod_1341216452057_78 do...

Page 158: ... BA Info C enter Iso Bedi enung Hinweis Für weiter e Vorgaben bitte di e Betriebsanlei tung des ver wendeten Ter minals beachten 87 mod_1321000865882_78 docx 750002 1 Note For further guidelines please refer to the operating instructions of the terminal being used Pos 85 68 14 BA Info C enter Iso Bedi enung BigPack Joystick Bel egung WTK Bild BiG PACK 117 mod_1341221992568_78 docx 1021611 1 1 2 BP...

Page 159: ...55_78 docx 2968456 1 1 15 Terminal Machine Functions Medium Plus Comfort Plus Version Electronics Pos 85 71 Ü berschriften Ü berschriften 1 P T Infos hierzu si ehe Ergänzung zur BA hinter dem Index 429 mod_1455523509357_78 docx 2967169 1 For information on this matter refer to Supplement to operating instructions behind the index directory Pos 85 72 Layout Module Seitenumbr uch 0 mod_1196175311226...

Page 160: ...BA Info Center CCI ISOBU S Ter minal CCI BiG Pack M enüebene KurzüberblickM aschine H S Baurei he 353 mod_1437725386814_78 docx 2641207 1 Main menu Sub menu Designation 1 Knotter 1 1 Bale length correction value 1 2 Knotter signal 1 3 Knotter monitoring 1 4 Blow interval 1 5 Blowing time 2 Sensitivity of direction indicator 3 Central lubrication system 4 Bale scales 5 Moisture measurement 5 1 Set ...

Page 161: ... Auxiliary diagnostics AUX 14 2 Diagnostics for driving speed direction indicator 14 8 A B C Configure main window 14 9 Switching between terminals 15 Settings 15 1 Sensor test 15 2 Actuator test 15 5 Software info 15 6 Technician level Pos 85 76 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 162: ...w Move down to select something Right arrow Move right to select something Left arrow Move left to select something OK Save the setting ESC Leave the menu without saving The previously selected work screen is selected by holding down the key DEF Reset to factory setting Plus Increase the value Display next mode Minus Reduce the value Display previous mode Sensor test Quick access to the sensor tes...

Page 163: ... is divided into the following menus Pos 85 83 BA Info Center CCI ISOBU S Ter minal CCI BiG Pack H auptmenüs Hauptmenü 1 Einstell ung en M enüebene Tabelle der H auptmenüs 354 mod_1438235051448_78 docx 2645575 1 Symbol Designation Menu 1 Knotter settings Menu 2 Sensitivity of direction indicator Menu 3 Central lubrication Menu 4 Bale scales Menu 5 Moisture measurement Menu 6 Silage additive system...

Page 164: ... required value using the scroll wheel The value is highlighted in colour Press the scroll wheel An input mask opens To increase or reduce the value turn the scroll wheel To save the value press the scroll wheel The setting is saved and the input mask closes Pos 85 89 BA Info Center CCI ISOBU S Ter minal M enüs bedi enen Wer t änder n_Bsp über Pl us Minus 354 mod_1438085192278_78 docx 2643227 1 Us...

Page 165: ... mod_1438090569459_78 docx 2643517 1 It is possible to select between different modes in individual menus The symbol in the upper line indicates that the displayed mode is saved To open the next mode press To open the previous mode press The symbol in the upper line disappears To save the mode press The set mode is saved and the symbol is displayed in the upper line To leave the menu press Pos 85 ...

Page 166: ... 381 mod_1444116131024_78 docx 2751803 1 The menu level has been selected see chapter Terminal Menus Selecting menu level To open the menu press The display shows the Knotter menu Pos 85 98 BA Info Center CCI ISOBU S Ter minal CCI BiG Pack H auptmenüs Hauptmenü 1 Einstell ung en M enü 1 Knoter Tabelle Gr afi ken 354 mod_1438237341578_78 docx 2645602 1 The main menu Knotter settings is divided into...

Page 167: ...nü 1 1 Korrektur wert Ballenlänge M enü aufr ufen 381 mod_1444119074203_78 docx 2751927 1 Menu 1 Knotter has been selected see chapter Terminal Menus Menu 1 Knotter To open the menu press The display shows the Correction value for bale length menu Pos 85 104 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 1 Ei nstellungen M enü 1 1 Korrektur wert Ballenlänge Tabell e Graf...

Page 168: ...1499 1 Menu 1 Knotter has been selected see chapter Terminal Menus Menu 1 Knotter To open the menu press The display shows the Knotter signal menu Pos 85 112 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 1 Ei nstellungen M enü 1 2 Knotersignal Tabell e Gr afi ken 381 mod_1444113865880_78 docx 2751530 1 These modes can be selected Symbol Designation Explanation Mode 1 2 ...

Page 169: ...8856 1 CC000097 CC000078_2 1 3 1 2 Fig 110 Pos 85 120 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 1 Ei nstellungen M enü 1 3 Knoter kontrolle Menü aufr ufen 366 mod_1441265389861_78 docx 2694225 1 Menu 1 Knotter has been selected see chapter Terminal Menus Menu 1 Knotter To open the menu press The display shows the Knotter monitoring menu Pos 85 121 BA Info C enter CC...

Page 170: ...ü aufr ufen 381 mod_1444112318970_78 docx 2751215 1 Menu 1 Knotter has been selected see chapter Terminal Menus Menu 1 Knotter To open the menu press The display shows the Blow interval menu Pos 85 129 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 1 Ei nstellungen M enü 1 4 Blasinter vall Tabell e Grafi ken 366 mod_1441270247522_78 docx 2694555 1 Display area Item Desig...

Page 171: ...aufr ufen 382 mod_1444119812318_78 docx 2752051 1 Menu 1 Knotter has been selected see chapter Terminal Menus Menu 1 Knotter To open the menu press The display shows the Blowing time menu Pos 85 137 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 1 Ei nstellungen M enü 1 5 Blaszei t Tabelle Grafi ken 382 mod_1444119949972_78 docx 2752082 1 Display area Item Designation Ex...

Page 172: ...e form of arrows in the working screen Pos 85 143 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 2 Menü 2 Empfi ndlichkeit Richtungsanzeiger Bild 382 mod_1444121040193_78 docx 2752154 1 CC000095 Fig 113 Pos 85 144 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 2 Menü 2 Empfi ndlichkeit Richtungsanzeiger M enü aufrufen 367 mod_1441285103515_78 d...

Page 173: ...he Central lubrication menu Pos 85 153 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 3 Menü 3 Zentr alschmierung Tabelle Grafi ken 386 mod_1444838765525_78 docx 2766681 1 Display area Graphic Designation Explanation 1 Lubrication duration Adjustable Factory setting 20 min 2 Lubrication pause Not adjustable Factory setting 5 min Manually actuate central lubrication The c...

Page 174: ...31 kg 100 0 1 2 Fig 115 Pos 85 162 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 1 Ei nstellungen M enü 4 Ball enwaag e Menü aufrufen 367 mod_1441362335401_78 docx 2697942 1 The menu level has been selected see chapter Terminal Menus Selecting menu level To open the menu press The display shows the Bale scales menu Pos 85 163 BA Info C enter CCI ISOBUS Termi nal CCI Bi ...

Page 175: ...le scales Press or until the value 2 corresponds to the weight of the test weight The symbol goes out To save the value press The symbol is displayed The value is saved Note If the limit range is not reached to adjust the bale scales contact KRONE customer service Pos 85 167 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 1 Ei nstellungen M enü 4 Ball enwaag e T3_Ball enw...

Page 176: ...000099 Fig 116 The menu level has been selected see chapter Terminal Menus Selecting menu level To open the menu press The display shows the Moisture measurement menu The Moisture measurement menu is divided into the following sub menus depending on the machine configuration Symbol Designation Menu 5 1 Alarm message for moisture measurement Menu 5 2 Correction value for moisture measurement Pos 85...

Page 177: ...eldung für Feuchtemessung Menü aufr ufen 386 mod_1444839684095_78 docx 2766805 1 Menu 5 Moisture measurement has been selected see chapter Terminal Menus Menu 5 Moisture measurement To open the menu press The display shows the Alarm message for moisture measurement menu Pos 85 175 BA Info C enter CCI ISOBUS Termi nal Menüs bedienen Wert ändern_Ver weis 367 mod_1441282809440_78 docx 2694885 1 Chang...

Page 178: ...or moisture measurement menu Display area Graphic Designation Explanation 1 Value Measured moisture 2 Correction value Adjustable value range 10 to 10 Determining the moisture Use an external system to determine the moisture If the measured value matches the value 1 on the display everything is correct If the measured value does not match the value 1 on the display correct the value on the display...

Page 179: ...em OFF Mode 2 3 Silage additive system ON Continuous operation Mode 3 3 Silage additive system automatic mode The silage additive system is switched on as soon as the pick up is in the float position Pos 85 183 BA Info C enter CCI ISOBUS Termi nal Menüs bedienenM odus änder n_Ver weis 355 mod_1438325375182_78 docx 2648211 1 Changing mode Select and save the mode see chapter Terminal Menus Changing...

Page 180: ...Counters CC000095 CC000944 Fig 120 The menu level has been selected see chapter Terminal Menus Selecting menu level To open the menu press The display shows the Counter menu The Counter menu is divided into the following sub menus depending on the machine configuration Symbol Designation Menu 13 1 Customer counter Menu 13 2 Total counter Pos 85 187 Layout M odul e Seitenumbruch 0 mod_1196175311226...

Page 181: ...hler Menü 13 1 Kundenzähler Beschreibung Anzeigeber eich BiG PACK 372 mod_1442232569812_78 docx 2713660 1 Display area Symbol Designation Explanation Customer counter Customer counter 1 to 20 The activated customer counter is highlighted in grey The selected customer counter is the one between the lines The selected customer counter does not have to be activated The name next to the customer count...

Page 182: ...e ändern 387 mod_1445264370261_78 docx 2774636 1 Changing the name of a customer counter Press on Name An input mask opens Enter the name via the keypad To save the name press To leave the input mask without saving press Pos 85 194 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 2 Kundenzähler Menü 13 1 Kundenzähler zur ücksetzen akti vier en_Text 387 mod_1445265131575_78...

Page 183: ...eturn to the customer counter press Pos 85 199 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 2 Detailzähler M enü 13 1 D etailzähler Beschrei bung Anzeigeber eich Bi G PAC K 372 mod_1442237454049_78 docx 2714345 1 Display range of detail counter Symbol Designation Explanation Selected customer counter Here customer counter 2 Further information see chapter ISOBUS termin...

Page 184: ...ck H auptmenüs H auptmenü 2 Kundenzähler Kundenzähler akti vi eren aus M enü 13 1 her aus 372 mod_1442297111774_78 docx 2714816 1 Activating customer counter The detail counter has been selected To select the customer counter press or To activate the customer counter press The new activated customer counter is highlighted in grey Pos 85 204 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H aupt...

Page 185: ... press At the same time the following counters are changed the season counter the day counter the Bale length counter the knot counter for the bale scales version the Total weight counter for the bale scales version the Average weight counter Changing the Cut bales counter Press To increase the number of bales press To reduce the number of bales press At the same time the following counters are ch...

Page 186: ... For machines equipped with a cutting unit Operating hours counter Counts only when PTO shaft is running Bale counter Cannot be deleted 1 Season counter 1 Can be deleted 2 Season counter 2 Can be deleted Pos 85 209 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 2 Symbolbedeutung Sei te 2 bei Ausführung Ballenwaag e Gesamtball enzähler 372 mod_1442304442730_78 docx 271532...

Page 187: ...enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 2 Saisonzähler zurücksetzen 372 mod_1442304881886_78 docx 2715356 1 Resetting season counter 1 Press 1 Season counter 1 is set to zero Resetting season counter 2 Press 2 Season counter 2 is set to zero Pos 85 212 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 188: ...208537768_78 docx 2662836 3 1 16 13 1 Menu 14 1 Diagnostics Auxiliary AUX Pos 85 216 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs M enü 14 ISOBU S Einstellungen Menü 14 1 Diag nose Auxili ar y AU X _Bild 372 mod_1442311726836_78 docx 2715713 1 CC000945 A B C CC000156 14 1 Fig 124 Pos 85 217 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs M enü 14 ISOBU S Einstellun...

Page 189: ...for driving speed direction indicator menu Display area Symbol Designation Explanation 0 Driving forward 0 Reversing 25 5 km h Speed for forward travel km h or mph depending on selected system of units 25 5 km h Speed for reverse travel PTO speed Value is provided via ISOBUS from the tractor The direction of travel of the tractor is evaluated for locking the steering axle If the evaluation of the ...

Page 190: ...s 85 226 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs M enü 14 ISOBU S Einstellungen Menü 14 8 Hauptfenster konfigurieren _Bild 373 mod_1442324267671_78 docx 2716520 1 CC000945 A B C CC000563_1 14 8 A B C 1 13 2 13 3 13 4 13 5 13 6 13 7 13 1 Fig 126 Menu 14 ISOBUS settings has been selected see chapter Terminal Menus Menu 14 ISOBUS settings To open the menu press A B C The displa...

Page 191: ... andbetrieb Anzeigen i m H auptfenster Anzeigen i m H auptfenster III li nke Spalte HS Baur eihe T1 351 mod_1436879942388_78 docx 2630859 1 Selectable display elements Depending on the machine configuration the following display elements can be positioned in the main window Symbol Designation Explanation Current baling force as In manual mode Maximum 100 Current bale channel flap pressure In autom...

Page 192: ...on Explanation Total length of all compressed bales In m or ft depending on selected system of units Current number of uncut bales Current number of cut bales For machines equipped with a cutting unit Knot run Is displayed briefly after a knot is tied If activated a horn sounds for approx 1 second see chapter Terminal Menus Menu 1 2 Knotter signal Operating hours counter Counts only when PTO shaft...

Page 193: ...inutes The configuration is saved in the memory of the next terminal The next time a call is made the machine is no longer available in the previous terminal When restarting the system attempts to start the last terminal used If the last terminal used is no longer available e g because it was removed the restart is delayed as the system looks for a new terminal and loads the specific menus to that...

Page 194: ...lungen M enü 15 Ei nstellungen _Text 373 mod_1442392200239_78 docx 2717798 1 The menu level has been selected see chapter Terminal Menus Selecting menu level To open the menu press The display shows the Settings menu Pos 85 241 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs M enü 15 Einstellungen M enü 15 Ei nstellungen _Tabelle 373 mod_1442392965151_78 docx 2717828 1 The Settings ...

Page 195: ...5 Einstellungen M enü 15 1 Sensortest_Ei nführ ung Bil d Text Tasten 373 mod_1442396664808_78 docx 2717979 1 In the sensor test the sensors installed on the machine are checked for faults Also the sensors can be set correctly using the sensor test There is no guarantee that the machine will work correctly until the sensors have been adjusted Fig 129 Menu 15 Settings has been selected see chapter T...

Page 196: ... 1400 Hauptmenüs H auptmenü 4 Ser vice Ei nstell werte Sensor allgemei ner Text 6 mod_1215416779856_78 docx 101137 1 Setting values The minimum and maximum setting values with the sensor alive metal in front of the sensor are shown in the upper part of the bar display The current setting value actual value is displayed under the bar display The distance from the sensor to the metal must be adjuste...

Page 197: ...ng Digital sensor B5 Calibration Digital sensor B6 B6 Packer monitoring Digital sensor B7 Packer feed Digital sensor B8 Twine monitoring Digital sensor B9 Needle connecting rod on left Digital sensor B10 B10 Knotter monitoring Digital sensor B11 Bale chute Digital sensor B12 Setting down bales Digital sensor B13 Needle connecting rod on right Digital sensor B14 Bale ejector Digital sensor B15 B15 ...

Page 198: ...nsate for shocks Pos 85 255 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 4 Ser vice Auflistung der möglichen Sensor en 41 bis 46_Bi G Pack 373 mod_1442407094150_78 docx 2718442 1 No Sensor Designation Explanation B41 Knotter 1 Digital sensor B42 Knotter 2 Digital sensor B43 Knotter 3 Digital sensor B44 Knotter 4 Digital sensor B45 Knotter 5 Digital sensor B46 Knotter 6...

Page 199: ...nzeigen Status Anal oge Sensoren Kraftsensoren 7 8 _BiG Pack 373 mod_1442408144171_78 docx 2718689 1 Status of analogue sensors force sensors Symbol Status state Cable break or short circuit Defect in the sensor force measurement amplifier or job computer Pos 85 260 BA Info C enter Sensor en Statusanzeigen Status Dr ucksensor en_Bi G Pack 373 mod_1442408685527_78 docx 2718720 1 Status of pressure ...

Page 200: ... the bar must be in the upper marked area of the bar display Pos 85 264 BA Info C enter Großpackenpresse Hauptmenüs H auptmenü 4 Ser vice Diag nose Taster _Mögliche Taster und Status Taster _BiG Pack 374 mod_1442469753894_78 docx 2719450 1 Possible pushbuttons depending on the machine configuration No Pushbutton Designation S1 S1 Raise blade bar pushbutton S2 S2 Lower blade bar pushbutton S3 S3 Mo...

Page 201: ...pannungen_BP_Bil d 377 mod_1443017366514_78 docx 2735400 1 Fig 132 Pos 85 268 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 4 Ser vice Diag nose Versorgungsspannungen 377 mod_1443017210799_78 docx 2735369 1 No Icon Designation U1 U1 Supply voltage Nominal voltages Display Setting range 12 V tot 12 14 5 V 12 V term 12 14 5 V 12V fuse 12 14 5 V 12V ana 12 14 5 V 8 V dig 8...

Page 202: ...ensor 4 is not alive there is no iron in front of the sensor Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Check dimension X measured between the upper edge of the sensor 4 and the edge of the signal sheet 3 If dimension X 5 mm the distance of the sensor is correct If dimension X is not 5 mm adjust the sensor Adjustment Loosen the nuts 5 on both ...

Page 203: ...etween the signal sheet 4 and the sensor 3 If dimension X 2 3 mm the sensor has been adjusted correctly If dimension X is not 2 3 mm adjust the sensor Adjustment Loosen the nuts 5 on both sides of the sensor 4 Turn the nuts 5 until dimension X 2 3 mm Tighten the nuts 5 tightening torque 10 Nm Use the sensor test to check whether the sensor 4 is alive see Chapter Terminal Menus Menu 15 1 Sensor tes...

Page 204: ...ctory The two bars 1 2 must be inside the marked area 3 of the bar display Due to heavy loads and the settling of components a calibration may be required if the bar 2 within the marked area 3 is larger or smaller than the bar 1 when the chute is lowered The bale chute has been lowered The sensor test has been selected and sensor B38 has been selected Press until the left bar 1 has taken the value...

Page 205: ...ecording the weight of the bale on the chute have been preset at the factory The two bars 1 2 must be inside the marked area 3 of the bar display Due to heavy loads and the settling of components a recalibration may be required if the bar 2 within the marked area 3 is larger or smaller than the bar 1 The sensor test has been selected and sensor B55 or B56 has been selected Press until the left bar...

Page 206: ...ntional movement of machine parts resulting in serious injuries For the actuator test the machine must be in the working position Pos 85 283 BA Info C enter Großpackenpresse Hauptmenüs H auptmenü 4 Ser vice Menü 4 4 Aktortest Hand Ei nführ ungstext 361 mod_1439385831649_78 docx 2667086 1 The actuator test is used to test the actuators installed on the machine An actuator can only be tested when it...

Page 207: ...Main valve Digital actuator Y02 Main valve Digital actuator Y03 Bale chute Digital actuator Y04 Bale chute Digital actuator Y05 Bale ejector Digital actuator Y06 Bale ejector Digital actuator Y07 Blade bar Digital actuator Y08 Blade bar Digital actuator Y09 Open valve for bale channel flaps Digital actuator Y11 Pressure limiting valve Digital actuator Y14 BigBale Digital actuator Error detection i...

Page 208: ..._1441269165863_78 docx 2694323 1 No Actuator Designation Explanation A1 Silage additive system Digital actuator Pos 85 293 BA Info C enter Sensor en Statusanzeigen Statusanzeige digital er Aktoren 1 2 3 4 _Bi G Pack 374 mod_1442480540857_78 docx 2720593 1 Status of actuators Symbol Status Actuator ON Actuator OFF General actuator error No supply voltage Possible cause Fuse defective Pos 85 294 BA ...

Page 209: ...n be set with the PWM value in parts per thousand With a value of PWM 500 the current should be between 500 mA and 3000 mA depending on the valve that is used and the operating temperature Pos 85 297 BA Info C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs H auptmenü 4 Ser vice Menü 15 2 Aktortest M otoren_BiG Pack 374 mod_1442484618716_78 docx 2721275 1 Engines CC000952 Fig 140 To execute t...

Page 210: ...lected see chapter Terminal Menus Menu 15 Settings To open the menu press The display shows the Software info menu Display area Symbol Designation SW Total software version of the machine Version of the job computer ISO ISO software version Pos 85 300 BA Info C enter CCI ISOBUS Termi nal Menüs bedienen Wi eder kehr ende Symbol e_Ver weis 354 mod_1438323278518_78 docx 2648185 1 Recurring symbols Se...

Page 211: ...36 0000 Fig 142 Menu 15 Settings has been selected To open the menu press The display shows the Technician level menu The Technician level menu is password protected The display shows the password query Pos 85 303 BA Info C enter CCI ISOBUS Termi nal Menüs bedienen Wi eder kehr ende Symbol e_Ver weis 354 mod_1438323278518_78 docx 2648185 1 Recurring symbols See chapter Terminal Menus Recurring sym...

Page 212: ...o C enter CCI ISOBUS Termi nal CCI Bi G Pack H auptmenüs Alar mmeldungenAlar meldung allgemein 404 mod_1449052332566_78 docx 2870296 1 CC000053_2 Fig 143 The display shows an alarm message if a malfunction occurs on the machine At the same time an audio signal will be heard continuous horn sound For description possible cause and remedy refer to chapter Terminal Menus Alarms Acknowledging the alar...

Page 213: ... job computer A05 505 The job computer is defective Contact KRONE customer service A11 511 The CAN connection between the job computer and the KRONE measurement force computer KMV1 is interrupted The CAN wiring is defective The KRONE measurement force computer is inactive Check the CAN wiring Replace the KRONE measurement force computer KMV1 A12 512 The CAN connection between the job computer and ...

Page 214: ...Check the tractor alternator A17 517 The CAN connection between the job computer and the KRONE measurement force computer KMV2 is interrupted The CAN wiring is defective The KRONE moisture measurement computer is inactive Check the CAN wiring Replace the KRONE moisture measurement computer RMC A18 518 The CAN connection between the job computer and the KRONE PIC I01 computer is interrupted Check t...

Page 215: ...l flap has been exceeded In manual mode Reduce the target bale channel flap pressure In automatic mode If the alarm is actuated frequently reduce the target force of pressure 3 The force of pressure on the right bale channel flap has been exceeded 4 The knotter is not functioning properly The Knotter monitoring sensor has been incorrectly set Check the knotter and knotter triggering Correctly set ...

Page 216: ... shaft is at a standstill 12 The blade bar is down during baling Raise the blade bar 13 The shear screw is torn Replace the shear screw Check the needles Check the swivel range of the needles Check the twine guide 14 The shear screw is torn 15 The total force of pressure on the machine has been exceeded In manual mode Reduce the target bale channel flap pressure In automatic mode If the alarm is a...

Page 217: ...r feed sensor has been incorrectly set Correctly set the sensor 20 The bale ejector was triggered although the bale chute is still raised Lower the bale chute Activate the bale ejector 21 The Measure and Calibrate sensors have been mixed up Swap the plugs of the Measure and Calibrate sensors 22 The knotter 1 6 is not functioning properly The Knotter sensor has been incorrectly set Check the knotte...

Page 218: ...nsor has been incorrectly set The cutting unit is blocked Correctly set the sensor 33 The pressure is too high The Feed rotor sensor is defective Check the hydraulic system Check the sensor and replace if required 34 The PTO speed sensor has been incorrectly set Correctly set the sensor 35 The Twine box sensors have been incorrectly set The twine boxes have not been raised Correctly set the sensor...

Page 219: ...mbol Sensor Possible cause Remedy 101 Twine monitoring The sensor or supply line is defective Perform a sensor test Check the sensor and supply line for damage 102 Packer monitoring 103 Packer feed 104 Blade bar up 105 Blade bar active 106 Knotter monitoring 107 Measuring 108 Calibration 109 Flywheel brake 111 Bale chute 112 Force on right The sensor of the force measurement amplifier or the suppl...

Page 220: ...Perform a sensor test Check the sensor and supply line for damage 118 Pick up The sensor or supply line is defective Perform a sensor test Check the sensor and supply line for damage 119 Bale chute pushbutton open The pushbutton or supply line is defective Perform a sensor test Check the pushbutton and supply line for damage 120 Bale chute pushbutton closed 121 Move out bale ejector pushbutton 122...

Page 221: ... No symbol Sensor Possible cause Remedy 126 Knotter 1 127 Knotter 2 128 Knotter 3 129 Knotter 4 130 Knotter 5 The sensor or supply line is defective Perform a sensor test Check the sensor and supply line for damage 131 Knotter 6 132 Central lubrication 134 Knotter 7 135 Knotter 8 136 PTO speed 137 Cutting rotor speed 138 Feed rotor contact pressure Pos 85 326 Layout M odul e Seitenumbruch 0 mod_11...

Page 222: ...port position 140 Twine box on left in transport position 141 Twine box on right in maintenance position 142 Twine box on left in maintenance position 146 Bale on chute 147 acceleration The sensor or supply line is defective Perform a sensor test Check the sensor and supply line for damage 148 Front bale chute 149 Rear bale chute 150 Pick up position 156 Needle connecting rod on right 157 Needle c...

Page 223: ...docx 2968517 1 1 17 Terminal Menus Medium Plus Comfort Plus Version Electronics Pos 85 330 Ü berschriften Ü berschriften 1 P T Infos hierzu si ehe Ergänzung zur BA hi nter dem Index 429 mod_1455523509357_78 docx 2967169 1 For information on this matter refer to Supplement to operating instructions behind the index directory Pos 86 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 224: ... Safety Safety routines Pos 89 4 BA Sicher heit 2 Vor angestellte Warnhi nweise Achtung Pressvorgang mit maxi mal em Dr uckg estartet ALTE FORM 362 mod_1439815983709_78 docx 2671856 1 ATTENTION Machine may be damaged if the baling process is started at maximum baling pressure If the baling process is started at maximum baling pressure the friction clutch on the flywheel may be damaged Do not start...

Page 225: ... is reached in the terminal before driving up into the swath for the first time The bale channel must be completely filled in order to bale in automatic mode This is best accomplished by baling the first two bales in manual mode Switch to automatic mode in the terminal after the second bale has been baled Adjust the baling force in automatic mode After baling Release the bale brake on the bale chu...

Page 226: ...welle sicher n H S Baurei he 71 mod_1305873545803_78 docx 641641 1 Secure knotter shaft 1 2 2 a b BPHS0059 b a 1 Fig 144 Each time before you set new tying twine in place the knotter shaft must be secured so that the needle yoke cannot be put in motion To do this To do this move the safety lever 1 from position a to position b and set it down on the journal 2 Pos 89 12 BA Ei nstellungen Großpacken...

Page 227: ... 1a mit 1b 2 Oberfäden und 3 Oberfäden 175 mod_1372837795593_78 docx 1504943 1 Connecting twine roll 1a with twine roll 1b 1 Guide the beginning of the twine roll 1a over the upper eye through the twine brake out of the twine box 2 Connect the beginning of the twine of twine roll 1b by a reef knot with the end of the twine of twine roll 1a 3 Shorten the end of the reef knot to x 15 20 mm Pos 89 15...

Page 228: ... further through the twine brake out of the twine box 2 Guide the beginning of the twine of twine roll 1b through the blue eye above and connect it with the end of the twine on twine roll 1a by a reef knot 3 Connect the beginning of the twine of twine roll 1c with the end of the twine of twine roll 1b by a reef knot 4 Shorten the ends of all reef knots to x 15 20 mm Pos 89 15 12 BA Ei nstellungen ...

Page 229: ...e twine of twine roll 3b with the end of the twine of twine roll 3a by a reef knot 3 Guide the beginning of the twine of twine roll 3c through the red eye above further to the front to the next red eye and connect it with the end of the twine on twine roll 3b by a reef knot 4 Shorten the ends of all reef knots to x 15 20 mm Pos 89 15 15 BA Ei nstellungen Gr oßpackenpr esse Bindeg arn einfädeln Hin...

Page 230: ...uide frame 8 Guide the three lower twines 1 2 3 from the outside through the eyes of twine guide frame 8 and then guide them to the lower twine brakes Pos 89 15 21 BA Ei nstellungen Gr oßpackenpr esse Bindeg arn einfädeln Unterfaden von der unter en Garnführung zu den N adel n weiterführen 154 mod_1363274809338_78 docx 1369226 1 Then guide the lower twine from the lower twine guide to the needles ...

Page 231: ...r faden ei nfädeln T1 3Oberfäden 176 mod_1372849283300_78 docx 1506321 1 Make certain the upper twines never cross Guide the three upper twines 1 2 3 coming from the twine box 5 to the upper twine guide 7 Guide the three upper twines through the eyes of the upper twine guide and guide them further to the twine brakes on the knotters Pos 89 15 29 BA Ei nstellungen Gr oßpackenpr esse Bindeg arn einf...

Page 232: ... knotting mechanism and knot it on the crossbeam of the upper bale channel flap To tension the tensioning arm 11 pull back the upper twine in front of the twine eye 8 Pos 89 15 35 BA Ei nstellungen Gr oßpackenpr esse Bindeg arn einfädeln Oberfaden einfädeln T3 Ist der Pr esskanal g efüllt 164 mod_1366273990684_78 docx 1429114 1 If the bale channel is filled Read the actual bale length on the termi...

Page 233: ...rfäden 191 mod_1381844889417_78 docx 1632399 1 Connecting upper twine 1 Make certain the both upper twines never cross Pos 89 17 5 BA Ei nstellungen Großpackenpresse Bindegarn ei nfädel n Bi ndeeinrichtung 5 D oppel knoter 870 HD P Gar nroll en Oberfaden verbi nden 4a mit 4b 2 Oberfäden rechte Seite 270 mod_1402490736645_78 docx 2039889 1 Connecting twine roll 4a to twine roll 4b 1 Thread the star...

Page 234: ...f knot to the end of the twine from the twine roll 4b 4 Tie the start of the twine from the twine roll 4d in a reef knot to the end of the twine from the twine roll 4c 5 Shorten the ends of all reef knots to x 15 10 mm Pos 89 17 11 BA Ei nstellungen Gr oßpackenpr esse Bindeg arn einfädeln Bi ndeei nrichtung 5 Doppel knoter 870 HD P Garnr ollen U nterfaden ver binden 5a 5b 5c und 5d 2Unterfäden rec...

Page 235: ...ds to the twine guide on the frame 8 Thread the two lower twines from the outside through the eyes on the twine guide on the frame and onwards to the lower twine brakes Pos 89 17 18 BA Ei nstellungen Gr oßpackenpr esse Bindeg arn einfädeln Unterfaden von der unter en Garnführung zu den N adel n weiterführen 154 mod_1363274809338_78 docx 1369226 1 Then guide the lower twine from the lower twine gui...

Page 236: ...6124_78 docx 2040764 1 Make sure that the upper twines never cross over each other Thread the two upper twines 4 5 coming from the twine box 5 onwards to the upper twine guide 7 Thread the two upper twines through the eyes on the upper twine guide and onwards to the twine brakes at the knotters Pos 89 17 26 BA Ei nstellungen Gr oßpackenpr esse Bindeg arn einfädeln Oberfaden von der ober en Garnf ü...

Page 237: ... knotting mechanism and knot it on the crossbeam of the upper bale channel flap To tension the tensioning arm 11 pull back the upper twine in front of the twine eye 8 Pos 89 17 32 BA Ei nstellungen Gr oßpackenpr esse Bindeg arn einfädeln Oberfaden einfädeln T3 Ist der Pr esskanal g efüllt 164 mod_1366273990684_78 docx 1429114 1 If the bale channel is filled Read the actual bale length on the termi...

Page 238: ... down and safeguarding the machine Pos 89 22 BA Bedienung Großpackenpresse Pick upBedi enung Pick up heben senken 356 mod_1438682024691_78 docx 2652425 1 To release the pick up open the stop cock 1 position a To lock the pick up close the stop cock 1 position b Lower the pick up To move the pick up into the working position move the single acting control unit into the float position Raise the pick...

Page 239: ...kenpresse H ydr aulisch kl appbare R ollenschurre Bedienung R ollenschurr e heben senken Einfü hrtext 280 mod_1405500298873_78 docx 2154305 1 The operation of the bale chute 1 depends on the version you have medium version electronics or comfort version electronics Pos 89 25 4 Ü berschriften Ü berschriften 3 A E A Ausführ ung M edi um El ektr oni k 304 mod_1414593145717_78 docx 2362909 3 1 18 4 1 ...

Page 240: ...ical lock 1 on the bale chute To lower the bale chute into the working position press The bale chute is raised into the transport position using the external pushbutton only Raising the bale chute into the transport position using the external pushbutton 2 3 Fig 160 Actuate the control unit Release the mechanical lock 1 on the bale chute Lowering into the working position To lower the bale chute i...

Page 241: ...hine knows which functions are executed by the various operations The person operating the machine is standing outside the radius of action of the moving parts of the machine No other persons are standing in the danger zone Pos 89 29 BA Bedienung Großpackenpresse Ballenausschi eberBallenausschi eber bedienen Medium Elektroni k 356 mod_1438688367779_78 docx 2653130 1 Operating the bale ejector with...

Page 242: ...the bale channel Push the bale that has been tied at last manually from the bale chute Pos 89 33 BA Bedienung Großpackenpresse Ballenausschi eberBallenausschi eber bedienen bei Ausführ ung Komfor t Elektroni k über Taster 356 mod_1438689099998_78 docx 2653188 1 Operate the bale ejector using the external pushbuttons 1 2 Fig 162 For version without load sensing Actuate the control unit The pushbutt...

Page 243: ... To raise the parking support As soon as the machine is connected to the tractor turn the crank 1 several revolutions clockwise until there is no more weight on the parking jack 3 Withdraw the locking bolt 5 on the lower part of the parking support 2 push in the parking support and secure it in position 4 with the bolt Then crank the parking support up all the way Pos 89 39 BA Erstinbetriebnahme G...

Page 244: ...ing the support jack out in Extend Actuate the double acting control unit until the support jack is firmly on the floor Retract Actuate the double acting control unit until the support jack has been moved in Pos 89 46 BA Maschi nenbeschr eibung Maschi nenübersicht Gr oßpackenpr essen Medi um Elektroni k 61 mod_1299223169539_78 docx 570971 1 Medium Version Electronics Pos 89 47 BA Erstinbetriebnahm...

Page 245: ...166 The first two rolls of the bale chute are locked via bale brake 1 This is necessary to reach an exact weight control of the bales Lever in position a rolls blocked Lever in position b rolls can be turned freely Note To ensure that the last bale can be put down properly the bale brake must be released for the last bale Pos 89 51 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 246: ... Press the function key for Switching the working floodlight off Press the function key for Pos 89 54 BA Inbetri ebnahme Großpackenpresse LED Leisten ei n ausschalten 192 mod_1382000672852_78 docx 1635715 1 LED strips The LED strips are switched on or switched off via the operation terminal Switching on the LED strips Press the function key for softkey to switch on the LED strip In the display the...

Page 247: ...roßpackenpresse Bi ndevorgang von H and beenden 170 mod_1369831994895_78 docx 1471160 2 1 18 11 Finishing Tying Process Manually 3 a Fig 168 Prerequisite The tractor is disconnected The tying process has been initiated refer to chapter Operation Initiating Tying Process Manually A tying process consists of a rotation of the cam track Turn the flywheel 3 manually in the working direction a until th...

Page 248: ...d Should the cutting system inlet tray be extremely dirty clean it before lifting Remove blockage Raise the cutting system with the tractor hydraulics with the comfort electronics system Activate the tractor hydraulics and hold down Lift blade bar on the control unit display or on the machine buttons until the cutting system is lifted all the way Pos 89 60 BA Ei nstellungen Schneidwer k Bei Ausfüh...

Page 249: ...Operation 249 This page has been left blank deliberately Pos 90 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 250: ... Ar beitsschritte wer den i n diesem Kapitel beschri eben Bi G PAC K 1290 HD P II 325 mod_1425894441756_78 docx 2501787 1 The following work steps are described in this chapter Setting the working height of the pick up Setting the ground pressure of the guide wheels Driving with fixed pick up Setting the holding down device Setting the lateral needles Checking setting the needle yoke brake Checkin...

Page 251: ...ck up Grundei nstellung Bil d Big Pack 1290 HD P II mit Legende 157 mod_1364382697898_78 docx 1387945 1 Fig 170 Without cutting system With cutting system Pos 93 10 BA Sicherheit 8 Voraussetzungen Handlungsanweisung für all e M aschinen Handlungsanweisung M aschine stillsetzen und sichern 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines...

Page 252: ... ollenni ederhalter Aufl agedruck der Tastr äder Hi nweis Feder gleich einstell en 157 mod_1364378097424_78 docx 1387474 1 Note Increasing dimension a Ground pressure of the guide wheels becomes less Reducing dimension a Ground pressure of the guide wheels becomes greater Adjust dimension a equally for both springs right and left sides of the machine Pos 93 17 BA Ei nstellungen Pick up R ollenni e...

Page 253: ... 640982 1 Fig 172 Pos 93 23 BA Ei nstellungen Pick up R ollenni ederhalterFahren mit feststehender Pick up Text BP 4x4 302 mod_1413971589532_78 docx 2353855 1 The working height of the pick up can be limited downward manually by moving the depth limiter 1 on both sides of the machine This makes it possible to drive the machine without guide wheels with the pick up in fixed position To perform sett...

Page 254: ...es Shutting down and safeguarding the machine Pos 93 29 BA Ei nstellungen Pick up R ollenni ederhalter R ollenni ederhalter H öhenei nstellung 20 mod_1238588056307_78 docx 223090 1 The roller crop guide 1 provides for the regulation during conveyance of the crop It provides for a continuous crop collection by the Pick up Adjust the height of the roller crop guides 1 so that the roller of the holdi...

Page 255: ... the oblong holes of the needle yoke align then with the needle slots in the bale channel chamber floor and fasten them in place with the screws 2 Trigger the tying process manually with machine at a standstill Turn the needle yoke manually on the flywheel in working direction upwards until the needles are taken up into the needle slots of the baling ram Tighten the flywheel brake to lock the need...

Page 256: ...te Only make adjustments with the twine threaded in Trigger the tying process manually with machine at a standstill Turn the needle yoke on the flywheel manually upwards into working position until the lower roll in the needle tip is located above the cleaners 6 of the tappet 2 I Tighten the flywheel brake to lock the needles 4 in this position Note The distance a from the lower edge of the needle...

Page 257: ...not correct it should be corrected by shortening or lengthening the needle connecting rod 3 The needles should not touch the cleaners 6 of the tappet 2 in their highest position Pos 93 42 BA Ei nstellungen Großpackenpresse N adel einstell ung en Ober er Totpunkt Mass b nur D oppel knoter B 105 115 mm 26 mod_1245327003183_78 docx 261001 1 Double knotter b 105 115 mm Pos 93 43 BA Ei nstellungen Groß...

Page 258: ...5 so that the tube 2 of the needle yoke 3 is in the end setting of the tie immediately after the trough 4 of the needle yoke brake 1 Pos 93 45 4 BA Ei nstellungen Großpackenpresse M uti Bal e Einstell ung Anschl ag 24 mod_1241445271930_78 docx 245124 3 1 19 5 2 Setting the stop In this setting the distance between the tube 2 of the needle yoke 3 and the obstruction should be 5 x 8 15 mm Adjust the...

Page 259: ...ube 10 is Z 15 35 mm Pos 93 45 8 BA Ei nstellungen Großpackenpresse M uti Bal e Einstell ung Verrieg elungen der N adelschwi ngen 24 mod_1241501736055_78 docx 245306 3 1 19 5 5 Setting the lockings of the needle yoke Fig 179 In order to ensure a safe lock of the second needle yoke 13 the locking 11 as shown in the figure above has to have a distance of U 3 7 mm to the pin 12 of the needle yoke 14 ...

Page 260: ...e spring 9 of the needle yoke brake 1 is too weakly tightened Tighten spring with more torque Needle yoke brake 1 is installed too far forward in the direction of travel Install the needle yoke brake further to the rear The stop 5 of the needle yoke brake 1 is installed too far forward Install the stop 5 further to the rear The tube 2 of the needle yoke 3 is not running over the infeed surface 7 i...

Page 261: ...hannel floor Block the needles in this position and apply the flywheel brake The dimension a baling ram front edge to needle tip must be 60 90 mm If this is not the case Note Set dimension a only in baling direction of the baling ram 2 see arrow in fig Remove drive cardan shaft from the knotter gear Manually rotate flywheel mass baling ram moves in baling direction until dimension a 60 90 mm Attac...

Page 262: ...o tighten the tensioning arm 4 pull back the upper twine 5 in front of the twine eye 6 Initiate the baling process manually when the machine is at a standstill Turn the flywheel manually to the working direction until the upper needle 7 raises Turn the flywheel manually in the direction of working until the needle 8 nearly touches the upper twine 5 At this point in time the upper twine 5 must be c...

Page 263: ...Bar Shaft The tying process is triggered manually refer to chapter Operation Triggering Tying Process Manually Checking twine bar Turn the flywheel manually in the working direction until the lower needle 1 needle yoke is just in front of the twine driver 2 Tighten the flywheel brake Pull the cotter pin and swing up the knotter repeat the process for all knotters Swivel the twine bar 3 to the midd...

Page 264: ...ing Turn joint head 3 until dimension a is 0 5 mm Tighten counter nut 2 and screw 4 Repeat this process for all twine bars Check that the twine bar moves easily Release the twine bar shaft refer to chapter Settings Tensioning Releasing Twine Bar Shaft Rotate the twine bar back and forth manually The twine bar is correctly set if it is easy to rotate the twine bar back and forth If it is hard to ro...

Page 265: ...n until the twine bar 1 swivels over the channel slots for the second time As soon as the twine bar grasps the twine tighten the flywheel brake to lock the needles in this position Measuring the overreach distance twine tip to twine The twine bar is correctly adjusted if the dimension a is between 5 and 10 mm If the dimension a is not 5 10 mm the twine bar must be re adjusted refer to chapter Sett...

Page 266: ... 1 is tensioned or relieved by means of the spring 2 Prerequisite The knotter gear is in the idle position see chapter Settings Adjusting the needle yoke brake The flywheel brake is applied Tensioning To tension the spring 2 tighten the nut 3 until dimension b 235 mm measured between the eyes of the spring Relieving To relieve the spring 2 unwind the nut 3 to the thread end of the eyebolt Pos 93 6...

Page 267: ...dle yoke brake The flywheel brake is applied Tensioning the twine locking shaft To tension the spring 2 tighten the nut 3 until dimension b 285 mm measured between the eyes of the spring Relieving the twine locking shaft To relieve the spring 2 unwind the nut 3 to the thread end of the eyebolt Pos 93 63 BA Ei nstellungen Großpackenpresse Garnrieg el Ei nstellung der Knoter well enbremse 20 mm 271 ...

Page 268: ...rom the twine box to the lower twine brakes The drawing tension of the twine brake should always be set to a high enough level so that the upper twines or lower twines are stiff but that they can be pulled easily Different types of twine may have different friction properties Therefore the drawing tension of the twine strand must be checked when changing the type of twine Pos 93 68 BA Ei nstellung...

Page 269: ...1 is guided through the eye of the tension arm 4 almost without moving to the side Testing the twine tension Tie the cord 1 onto a spring balance The spring balance has to indicate 100 120 N shortly before the cord slips through You can increase the tension by turning the wing nut 5 tighter To reduce the tension loosen the wing nut The dimension X is based on the tying twine selected and must be d...

Page 270: ...anually with machine at a standstill 3 Turn the needle yoke manually on the flywheel in working direction upwards until the needles reached their upper dead point refer to chapter Upper dead point of the needles 4 Tighten the flywheel brake to lock the needles in this position 5 Pull the twine about 200 mm out of the needle and cut it 6 Pull the strand of twine slowly and evenly until the twine te...

Page 271: ...ing Pos 93 77 BA Ei nstellungen Großpackenpresse Knoter Bindevorgang sperren HS 273 mod_1403696768365_78 docx 2055170 3 1 19 13 1 Locking releasing the tying process 1 2 2 a b BPHS0059 b a 1 Fig 193 To avoid unintentionally triggering the tying process during maintenance adjustment and repair work on the knotter the tying process must be locked Locking the tying process To lock the tying process m...

Page 272: ...docx 1378155 3 1 19 13 4 Setting the Knotter Hook Pos 93 81 3 BA Ei nstellungen Großpackenpresse Knoter D oppel knoter Knüpferhaken D oppel knoter Bild 1290 HD P II 156 mod_1363864056928_78 docx 1377963 1 Fig 194 Pos 93 81 4 BA Ei nstellungen Großpackenpresse Knoter D oppel knoter Knüpferhaken einstellen 156 mod_1363864342258_78 docx 1378122 1 The knotter tongue 2 of the knotter hook is tensioned ...

Page 273: ...works If the indentation on the twine driver 5 is positioned too far forward clockwise the twine cannot be snagged by the twine driver as it is being guided along by the needle On the other hand if the indentation on the twine driver 5 is positioned too far back anticlockwise the twine strand may become wound up on the knotter hook or it may not be possible for it to be snagged by the knotter tong...

Page 274: ... 1 The twine retainer 4 should only clamp the twine securely enough so that it is not pulled out of the twine retainer mechanism during the tying process If the clamping effect is too great it will tear the twine into shreds The setting of the holding force is preset in the factory The type and moisture content of baling material and its baling density as well as the tying twine that is selected a...

Page 275: ...ld be a 15 to 18 mm in the blade lever dead centre point The blade lever has reached the dead centre when the blade lever roller has reached the highest point on the cam 4 in the knotter disc 5 The areas of the blade lever that guide the twine strands the designated area I must be smoothed and rounded to prevent the twine from tearing The blade lever must be replaced as soon as there is wear forma...

Page 276: ...s A precise setting of the baling ram blades is necessary for the underside of the big bales to have a smooth surface Pos 93 83 4 BA Ei nstellungen Großpackenpresse Presskolbeneinstellung M esser am Presskol ben einstell en Bil d 1290 HDP II HD P 870 272 mod_1403076710403_78 docx 2047692 1 1 3 5 2 4 Fig 200 1 Baling ram 2 Blades on the baling ram 3 Counterblade on the bale channel chamber 4 Front ...

Page 277: ...rake and turn the flywheel manually in the direction of operation until the blades are freely accessible To secure the baling ram tighten the flywheel brake Unscrew the front plates Loosen the bolts on the blade and add or remove spacer washers until the dimension a 2 to 4 mm Tighten the bolts and screw on the front plates Release the flywheel brake and turn the flywheel manually in the direction ...

Page 278: ... of the plungers To secure the plungers 1 tighten flywheel brake Measure the dimension X between lateral plunger blades 2 and bale channel wall 4 at the narrowest point If the dimension is X 3 5 mm at the narrowest point the lateral plunger blades 2 are correctly set If the dimension is not X 3 5 mm at the narrowest point the lateral plunger blades 2 must be set Loosen the screws 3 Set dimension X...

Page 279: ...ung Seitliche Ei nstellung des Kolbens 24 mod_1241423485915_78 docx 243786 3 1 19 14 4 Lateral setting of the plunger Fig 203 The baling ram must be aligned in the centre of the bale channel chamber Make sure that the plunger moves freely and does not scrub against the fixed scrapers in the bottom of the channel and below the knotter mechanism To align the plunger laterally the plunger 2 can be mo...

Page 280: ...d_1334639066023_78 docx 968123 3 1 19 15 1 Description of components Pos 93 83 19 BA Ei nstellungen Gr oßpackenpr esse Presskol beneinstellung R affer zum Presskol ben alle HS TYpen außer 1290 HD P II Bild mit Legende 192 mod_1382087044802_78 docx 1638478 1 10 8 7 9 X Fig 204 1 Packer 2 Baling ram 3 Piston rod 4 Packer strip 5 Feeder strip 6 Control window 7 Packer coupling 8 Packer gearbox 9 Chai...

Page 281: ...x The packer 1 is correctly set to the baling ram 2 if the piston rod 3 is in its extended position a and the large packer strip roller 4 running in front of the feeder strip 5 is X 6cm under the control window 6 Prerequisites The packer coupling is locked in place refer to chapter entitled Checking Packer Coupling The VFS system is in zero position refer to chapter entitled Settings Zero Position...

Page 282: ...p into Position Pos 93 83 25 BA Ei nstellungen Gr oßpackenpr esse Presskol beneinstellung R afferleiste in Position bringen alle HS Typen außer 1290 HD P II Bil d 193 mod_1382601591739_78 docx 1641391 1 X Fig 206 Pos 93 83 26 BA Ei nstellungen Gr oßpackenpr esse Presskol beneinstellung R afferleiste in Position bringen Text T1 alle H S TYpe n außer 1290 HD P 192 mod_1382092229393_78 docx 1638732 1...

Page 283: ...eel 12 in the working direction Tighten the flywheel brake Position the roller chain 14 of the chain coupling and secure it Install the guard 13 on the chain coupling Remove the mounting lever Checking the setting Release the flywheel brake Turn through the machine manually in the working direction one complete time on the flywheel until the piston rod 3 is in its extended position a rear dead poi...

Page 284: ... Bild 870 HD P mit Legende 306 mod_1416209816792_78 docx 2378645 1 Fig 208 Pos Designation Pos Designation 1 Feeler rocker 2 Threaded rod 3 Setting screw anvil 4 Anvil 5 Grooved ball bearing anvil 6 Trigger ratchet 7 Cam disc 8 Roll zero adjuster 9 Zero adjuster 10 Stop is located on the other side of the machine 11 Packer tray 12 Brake yoke 13 Brake plate 14 Spring triggering sensitivity 15 Sprin...

Page 285: ...r 1 on the MultiBale version Pos 93 85 8 BA Ei nstellungen Großpackenpresse Variabl es Füllsystem VFS M ontag e Tastschwi nge allgemei n 24 mod_1241431701743_78 docx 244292 1 The feeler rocker 1 and threaded rod 2 must be installed in different positions according to machine type presetting Pos 93 85 9 BA Ei nstellungen Großpackenpresse Variabl es Füllsystem VFS Tabelle Positi on Tastschwing e Gew...

Page 286: ...sition is correctly set when the anvil 4 rests against the setting screw 3 the centre of the roll of the grooved ball bearing 5 rests on the trigger ratchet by B 5 8 mm away from the tip of the trigger ratchet 6 the feeler rocker 1 shows a distance of C 5 10 mm to the edge of the packer tray 11 Check setting and correct it as follows if necessary Set the setting screw 3 until the centre of the rol...

Page 287: ...izing device 9 up manually Swivel the cam disc 7 manually as far as possible in direction A and hold it there Swivel the zeroizing device 9 down and turn the eccentric plate 2 until the roller 8 is positioned in the lower area B of the zeroizing device To secure the eccentric plate so that it cannot move tighten the bolt 1 Release the cam disc The roller for the zeroizing device swivels into the u...

Page 288: ...er N ullsteller einstell en 272 mod_1403254977399_78 docx 2049669 3 1 19 16 5 Adjusting the spring in the zeroizing device Pos 93 85 22 BA Ei nstellungen Gr oßpackenpr esse Variabl es Füllsystem VFS HS Baurei he Ei nstellung der Feder des N ullstellers Bild BP 870 H S Baurei he 272 mod_1403242280555_78 docx 2049330 1 Fig 213 Pos 93 85 23 BA Ei nstellungen Gr oßpackenpr esse Variabl es Füllsystem V...

Page 289: ...ducing the spring tension Unscrew the screw joint 16 Reduce dimension C reduce spring tension Increase dimension C increase spring tension Tighten the screw connection 16 Pos 93 85 28 BA Ei nstellungen Gr oßpackenpr esse Variabl es Füllsystem VFS Bi G PAC K 4x4 Ausl öseempfindlichkei t Hinweis wann di e Tastschwi nge versetzt wer den muss 172 mod_1370434630327_78 docx 1478555 1 hten the screw conn...

Page 290: ...findlichkei t Hinweis Tastschwinge versetzen_BP 890 1270 1290 369 mod_1441789848892_78 docx 2703477 1 Note If the bale shape is still not satisfactory after the spring has been tensioned to the maximum install the feeler rocker in the next higher position If the overload protection still responds too frequently after the spring tension has been reduced to the maximum install the feeler rocker in t...

Page 291: ... BA Ei nstellungen Gr oßpackenpr esse Variabl es Füllsystem VFS Bi G PAC K 1290 HDP II Anschlag Tastschwi nge ei nstellen Bild BiG PACK 1290 HD P II 170 mod_1369905088718_78 docx 1472190 1 E Fig 216 Pos 93 85 43 BA Ei nstellungen Gr oßpackenpr esse Variabl es Füllsystem VFS Bi G PAC K 1290 HDP II Anschlag Tastschwi nge ei nstellen Text Bi G PAC K 1290 HDP II 170 mod_1369905490116_78 docx 1472219 1...

Page 292: ...ker to the stop 10 Determine dimension F in this position measured between grooved ball bearing and cam disc The stop is adjusted properly if dimension F is 5 mm If dimension F is not 5 mm move the stop If dimension F cannot be adjusted the absorbing mechanism impedes the rotating path of the feeler rocker Adjust the brake yoke of the absorbing mechanism refer to chapter Settings Absorbing Mechani...

Page 293: ...ystem has been actuated the tines of the feeler rocker must be outside the packer tray Checking the absorbing mechanism Manually move the packer to the zero position by rotating the flywheel see Settings section Zero position Measure and note down dimension A between the edge of the anvil 4 and the brake plate 13 Pull the feeler rocker back the VFS system actuates Rotate flywheel until the grooved...

Page 294: ...eel BPXC0168 1 a Fig 219 The belt brake is mounted on the left hand side of the flywheel If the braking effect is no longer sufficient when actuating the belt brake it can be readjusted by extending the spindle 1 Basic setting Machine Dimension a 870 335 6 mm 890 1270 1290 4x4 1290 HDP II 186 mm 1290 HDP 195 mm Pos 93 88 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 295: ...ine near the cutting system Pos 93 94 BA Ei nstellungen Schneidwer k Schnittlänge ei nstellen Voll bestückung Schnittl äng e einstell en T1 in Abhängig kei t der M esserschaltung 275 mod_1404399346135_78 docx 2067973 1 To set different chop lengths when the cutting system is fully equipped the upper and lower knife selections 1 2 must be in different positions relative to one another Chop length d...

Page 296: ...r k Schnei dwer k absenken zÜ 275 mod_1404468973233_78 docx 2069532 1 Lowering the cutting system Pos 93 104 BA Wartung Schneidwer k Schnei dwer k absenken M edi um El ektroni k 356 mod_1438698331389_78 docx 2654895 1 Medium electronics Actuate the control unit on the tractor until the cutting unit has been fully lowered Pos 93 105 Layout M odul e Leerzeil e 5 Pt 120 mod_1342592918145_0 docx 10925...

Page 297: ...0 docx 1092566 1 Pos 93 120 BA Wartung Schneidwer k M esser well e verriegel n 275 mod_1404467169917_78 docx 2069339 1 Locking the blade shaft To lock the blade shaft move the locking lever 5 to position Push in the knife drawer until the locking lever 3 automatically catches in place Insert the special tool into the holder on the machine Pos 93 121 Layout M odul e Leerzeil e 5 Pt 120 mod_13425929...

Page 298: ...s 95 Layout M odul e Di ese Seite ist bewusst freig elassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 96 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 299: ...non approved spare parts Effect Danger to life serious injuries or loss of warranty claims as well as exclusion of liability Use only authentic KRONE spare parts and accessories authorised by the manufacturer The use of spare parts accessories or additional equipment not manufactured tested or approved by KRONE will exclude any liability for consequential damage Pos 98 5 BA Wartung Hi nweis Versch...

Page 300: ...very season Tighten screws nuts All screws X X Main gearbox Oil level check X X Oil change X X Packer gearbox Oil level check X X Oil change X X Transfer gearbox Oil level check X X Oil change X X Pick up gearbox top bottom version without cutting system Oil level check X X Oil change X X Cutting system gearbox top bottom version with cutting system Oil level check X X Oil change X X Angular gearb...

Page 301: ...Check the functionality of the brake system X Drain the compressed air reservoir X X Check the linkage setter X X Pneumatic brake cylinders Every two years Have brake pads checked by a specialist workshop X Check air filter for pipes X Hydraulics Check hydraulic hoses X Change high pressure filter filter insert X Checking retightening drive chains Conveyor roller X Pick up drive X Checking changin...

Page 302: ... egelgewinde Tabelle 321 mod_1424760222607_78 docx 2477725 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket Tightening torque in Nm unless otherwise stated A thread size stability class can be seen on screw head A Stability class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 ...

Page 303: ...8 14 7 Ü berschriften Ü berschriften 3 K O MM etrische Gewindeschrauben mit Senkkopf und Innensechskant 323 mod_1424945970760_78 docx 2484818 3 1 20 3 3 Metric Thread Screws with Countersunk Head and Hexagonal Socket Pos 98 14 8 BA Wartung Drehmomente Anziehdrehmomente Anziehdrehmomente Metrische Gewi ndeschr auben mi t Senkkopf und Innensechskant Tabelle 321 mod_1424843938347_78 docx 2480155 1 NO...

Page 304: ... dwer k Schnei dwer k absenken Medium El ektr oni k 356 mod_1438698331389_78 docx 2654895 1 Medium electronics Actuate the control unit on the tractor until the cutting unit has been fully lowered Pos 98 21 4 Layout Module Leerzeile 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 98 21 5 BA Maschi nenbeschr eibung Maschi nenübersicht Gr oßpackenpr essen Komfort El ektr oni k 61 mod_1299223046976_7...

Page 305: ... Layout M odul e Leerzeil e 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 98 21 21 BA Wartung Schneidwer k Schneidwer k anheben zÜ 279 mod_1405063605495_78 docx 2147011 1 Raising the cutting system Pos 98 21 22 BA Wartung Schneidwer k Schneidwer k anheben M edium El ektr oni k 356 mod_1438698518696_78 docx 2654926 1 Medium electronics Actuate the control unit on the tractor until the cutting uni...

Page 306: ... 1 Eyebolts for lifting The baler is fitted with four eyebolts for lifting Two eyebolts are located in the front area of the drawbar 1 on the right and left side of the machine Two eyebolts are located at the rear at the yoke 2 on the right and left side of the machine 20 5 2 Lifting Before lifting make sure that the flywheel brake is applied the parking support support jack is in the transport po...

Page 307: ...packenpr essen Rei nigung 24 mod_1241505488117_78 docx 245479 1 The BiG PACK baler especially the knotter must be cleaned of chaff and dust after every use Under very dry working conditions the cleaning must be repeated several times a day The packer control system and the flywheel must also be cleaned daily of chaff and dust Pos 98 31 BA Sicherheit 8 Voraussetzungen Handlungsanweisung für all e M...

Page 308: ...i Ausführung ohne Schnei dwer k 107 mod_1334579131627_78 docx 967455 3 1 20 7 1 Conveyor roller I a I Fig 224 Right hand side of the machine At the factory the spring has been preset 1 to a 100 mm Open the protective cover on the right side of the machine By tightening the nut 2 increase the tension of the spring 1 Close protective cover Pos 98 37 BA War tung Antriebsketten Ketten Pick up Antrieb ...

Page 309: ... has been preset 1 to a 60 mm Open the protective cover on the right or left side of the machine Unscrew the counter nut 2 By screwing in the bolt 3 increase the tension of the spring 1 Secure the bolt 3 with the counter nut 2 Close protective cover Pos 98 39 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 310: ...ure given by the tyre manufacturer must not be exceeded The tyre or even the wheel rim could explode and or burst If the tyre heels do not fit properly when the maximum permitted pressure is reached let out the air align tyres lubricate the tyre heels and pump up the tyre again Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers Pos 9...

Page 311: ... M aschine stillsetzen und sichern 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 98 47 BA War tung Rei fen R eifen pr üfen und pflegen nach Wartungstabelle 134 mod_1350480797454_78 docx 1187905 1 When loosening and tightening the wheel nuts observe the order indicated in the illustration...

Page 312: ...ion from a competent medical source Check hydraulic hoses regularly and replace if there are any signs of damage or ageing The replacement lines must comply with the requirements of the device manufacturer Ensure that all line connections are tight before the pressure in the system builds up again Pos 102 BA Sicherheit H ydr auli k WARNUNG H ydrauli kschl auchl eitung en unterliegen einer Alter un...

Page 313: ...el flaps The hydraulic cylinders of the bale channel flaps must be completely retracted Provide a suitable container for oil change Unscrew the drain plug Collect the oil in a suitable container Screw in drain plug Screw out dipstick and fill in hydraulic oil Check the oil level with dipstick Pos 109 BA War tung Öl kontroll e_Wechsel Ölqualität Ölmenge siehe Kapitel Technische Daten der Maschi ne ...

Page 314: ...12 6 BA War tung Hochdruckfilter Filter element wechsel n 26 mod_1245841608710_78 docx 264205 1 Replacing the Filter Element Pos 112 7 BA War tung Hochdruckfilter Ort Hochdruckfilter Bordhydr auli k Arbeitshydr auli k BiGPack 27 mod_1245907775757_78 docx 264401 1 The filter 6 of the on board hydraulic system is located in front of the twine box on the left side of the machine The filter 6 1 for th...

Page 315: ... front on the left under the side cover next to the electronics box In the event the electrical system should fail completely the valves are equipped with an Emergency manual activation Comfort Electronics The valves Y3 to Y8 Y18 Y19 and Y20 are activated by turning in the knurled head screw The valves Y1 Y2 and Y17 are be activated with the help of a pointed object by pressing in on the valve Pos...

Page 316: ...ulic Block Diagram 1 2 3 Not Handbetätigung 27 008 228 1 Y8 Y20 Y4 Y7 Y6 Y5 Y1 Y2 Y17 Y3 Magnetv entile Funktionen Funktionsschaubild Y4 Y5 Y8 Y6 Y7 Y3 Y20 Y17 Y2 Y1 Fkt 1Fkt 2 ON OFF n b Fig 230 Y1 Raise lower Y7 Y8 Cutting system Y2 Raise lower Y17 Start up aid Y3 Y4 Roller chute Y20 Steering axle locked Y5 Y6 Bale ejector n a not assigned Pos 117 Layout Module Seitenumbr uch 0 mod_1196175311226...

Page 317: ... no persons animals or objects in the danger zone Pos 120 BA War tung Load Sensi ng Großpackenpresse Not Hand Betätigung Beispi ele H S Baur eihe 63 mod_1299751430828_78 docx 575507 3 1 To perform a function for example raising lowering the roller chute the correct valves must be activated For the valves to be switched see diagram Comfort hydraulic block The following section contains a descriptio...

Page 318: ...Pr esskr aft 274 mod_1404220579001_78 docx 2061484 1 ATTENTION Exceeding the force of pressure may damage the machine Without electronic control the maximum force of pressure can be exceeded This can lead to significant damage to the machine Never work for a long time without the electronic control system Pos 122 6 BA War tung Gr oßpackenpr essen H ydr auli kanlage Bor dhydr auli k Ei nstellen des...

Page 319: ... chapter entitled Technical Data of Machine Operating Materials Pos 124 7 BA War tung Öl kontroll e_Wechsel Altölentsorgung si ehe Kapitel Sicherheit Betriebsstoffe 280 mod_1405428392269_78 docx 2152765 1 Used oil disposal see chapter Safety Consumables Pos 124 8 BA Sicherheit 8 Voraussetzungen Handlungsanweisung für all e M aschinen Handlungsanweisung M aschine stillsetzen und sichern 274 mod_140...

Page 320: ...280 mod_1405428392269_78 docx 2152765 1 Used oil disposal see chapter Safety Consumables Pos 124 18 BA Sicher hei t 8 Vor aussetzungen H andl ungsanweisung für alle Maschi nen H andl ungsanweisung Maschi ne stillsetzen und sicher n 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 124 19 BA ...

Page 321: ...od_1405428392269_78 docx 2152765 1 Used oil disposal see chapter Safety Consumables Pos 124 28 BA Sicher hei t 8 Vor aussetzungen H andl ungsanweisung für alle Maschi nen H andl ungsanweisung Maschi ne stillsetzen und sicher n 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 124 29 BA Wartu...

Page 322: ...hine Operating Materials Pos 124 38 BA Wartung Öl kontr olle_Wechsel Altöl entsorgung siehe Kapitel Sicherheit Betri ebsstoffe 280 mod_1405428392269_78 docx 2152765 1 Used oil disposal see chapter Safety Consumables Pos 124 39 BA Sicher hei t 8 Vor aussetzungen H andl ungsanweisung für alle Maschi nen H andl ungsanweisung Maschi ne stillsetzen und sicher n 274 mod_1404365253849_78 docx 2065151 1 S...

Page 323: ...os 124 49 BA Wartung Öl kontr olle_Wechsel Altöl entsorgung siehe Kapitel Sicherheit Betri ebsstoffe 280 mod_1405428392269_78 docx 2152765 1 Used oil disposal see chapter Safety Consumables Pos 124 50 BA Wartung Öl kontr olle_Wechsel Großpackenpresse Wi nkelg etriebe Zwischenüberschrift 24 mod_1241596135128_78 docx 246524 1 Angular gear Pos 124 51 BA Sicher hei t 8 Vor aussetzungen H andl ungsanwe...

Page 324: ...ee chapter Safety Consumables Pos 124 60 BA Sicher hei t 8 Vor aussetzungen H andl ungsanweisung für alle Maschi nen H andl ungsanweisung Maschi ne stillsetzen und sicher n 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 124 61 BA Wartung Öl kontr olle_WechselÖl kontroll e N EU über Kontro...

Page 325: ...read and followed see chapter Safety Safety routines Pos 126 4 BA Sicherheit Bremsen WARNUN G Bremsanlage 273 mod_1403676268419_78 docx 2053696 1 WARNING Risk of injury resulting from damage to the brake system Damage to the brake system may impair the operational safety of the machine and cause accidents As a result people may be seriously injured or killed Adjustment and repair work on the brake...

Page 326: ...2067156 1 2 BPHS0298 5 1 3 4 Fig 238 Pos 126 9 BA War tung Druckl uftbehälter Druckluftbehäl ter Legende BiG PAC K 275 mod_1404386828236_78 docx 2067127 1 1 Compressed air reservoirs on the compressed air brake version 2 Compressed air reservoirs for knotter cleaning 3 Tensioning belts 4 Nuts 5 Drain valve Pos 126 10 BA Wartung Dr uckl uftanlage Druck abbauen außer Selbstfahr er 275 mod_1404386459...

Page 327: ...ain valve Pos 126 15 BA Wartung Dr uckl uftbehälter Entwässerungsventil außer Selbstfahr er 275 mod_1404390322578_78 docx 2067424 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Open the drain valve and allow the condensation to run out Check the drain valve clean it and screw it back in Pos 126 16 BA Wartung Dr uckl uftbehälter S...

Page 328: ...usly injured or killed Adjustment and repair work on the brake system must only be performed by authorised professional workshops Pos 126 20 BA Wartung Bremsanlage Gestängesteller Bild BigPack 275 mod_1404381528757_78 docx 2066914 1 Fig 239 Pos 126 21 BA Wartung Bremsanlage Übertr agungseinrichtung einstellen 275 mod_1404392540031_78 docx 2067618 1 After the first few kilometres of driving the tra...

Page 329: ...e system must only be performed by authorised professional workshops Pos 126 26 BA Wartung Bremsanlage Pneumatische Br emszyli nder Pneumatische Bremszyli nder Bild 24 mod_1241617359784_78 docx 247068 1 Fig 240 Pos 126 27 BA Wartung Bremsanlage Pneumatische Br emszyli nder Wartung der pneumatischen Bremszyli nder ist nicht notwendig 24 mod_1241618432721_78 docx 247044 1 No special maintenance is r...

Page 330: ...619265832_78 docx 2552963 2 1 23 4 Replacing Rolls BPHS0036 4 3 Fig 242 Rolls are subject to high mechanical stress in the packer drum Therefore it is necessary to replace them in case of increased wear bearing play To do this Turn packer manually until the roll to be replaced can be released through the opening 3 by means of hexagon wrench Loosen roll Turn packer until the released roll can be re...

Page 331: ...em 331 Pos 131 Layout Module Diese Seite ist bewusst freigel assen wor den 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 132 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 332: ... compressor in the oblong holes 5 Before using the compressor check its oil level daily with the oil dipstick 4 If required top up the oil engine oil SAE 10W 40 The specification of the required oil is listed in the Technical Data see chapter Technical data of the machine Technical Data Note The suction air filter 6 must be cleaned at least once a day or several times a day in case of high dust lo...

Page 333: ...t 193 mod_1382682923612_78 docx 1642375 1 Clean the oil dip stick with a non fibrous cloth Oil level check Thoroughly clean the area around the oil dip stick Pull out the oil dip stick clean it and insert it completely Pull out the oil dip stick and check the oil level The oil level is OK if it is between the markings Y and X Insert the oil dip stick Top up oil if the oil level is below the markin...

Page 334: ... BA Sicherheit 2 Vorangestellte Warnhinweise WARNUN G Nichtbeachtung der Sicherheitsrouti nen alte For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 143 4 BA War tung U mwel tHinweis U m...

Page 335: ...1681229992_78 docx 247460 1 Manufacturer Lubricants based on mineral oil Bio lubricants ARAL Long term grease H On request BP Energrease LS EP2 DEA Glissando EP2 FINA Marson EPL 2A Shell Alvania Ep2 ESSO EGL 3144 Pos 143 10 BA Wartung Großpackenpressen Schmi erung Schmier plan Abschmi eren Text allgemein di e nicht von der Zentralschmier ung versorgt werden 92 mod_1326783702604_78 docx 781896 1 Th...

Page 336: ...i G Pack Forti ma C ompri ma außer X tr 353 mod_1437727202539_78 docx 2641521 1 Lubricate the universal shafts at the marked lubrication points by means of multi purpose grease The following table provides information on lubrication interval and gram number per lubrication point Observe operating instructions of universal shaft manufacturer Pos 143 17 BA Wartung Gel enkwell e schmier en Abschmier ...

Page 337: ...s until the cutting system is lowered all the way down Remove the ignition key and turn off the electrical system on the control unit Apply the flywheel brake Secure the tractor and machine against rolling Unlock the cutting system half and remove it as far as the stop right hand and left hand machine side Lubricate all grease nipples for the rollers of the blade levers Push in the half of the cut...

Page 338: ...Pos 143 22 Ü berschriften Zwischenüberschriften K Oli nke M aschi nenseite 60 mod_1297934981687_78 docx 562715 1 Left hand Side of the Machine Pos 143 23 BA Wartung Großpackenpressen Schmi erung Schmier plan Schmierstellen li nks Ausführ ung Schneidwer k Bild 870 HDP 270 mod_1402578642035_78 docx 2042030 1 BPHS0282 3 6 7 8 11 18 31 9 Fig 248 Left hand side of the machine Every 50 hours 3 7 8 COLAE...

Page 339: ...Maintenance lubrication 339 91 31 Every 200 hours 6 11 18 1 Only for version with a cutting system Pos 143 24 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 340: ..._78 docx 562741 1 Right hand Side of the Machine Pos 143 26 BA Wartung Großpackenpressen Schmi erung Schmier plan Schmierstellen r echts Ausführ ung Bild 870 HDP 270 mod_1402578722569_78 docx 2042089 1 BPHS0283 30 33 32 36 7 8 11 34 27 25 Fig 249 Right hand side of the machine Every 50 hours 7 8 COLAERT unit 25 2 1 30 2 30 ...

Page 341: ...nance lubrication 341 Every 200 hours 11 27 34 35 1 1 Only for version with a cutting system 2 Only for version without a cutting system Pos 144 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 342: ...se emerging on the excess pressure valve of the pump element indicates a blockage Pos 146 3 BA War tung Zentr alschmieranl age BEKA M AX Hinweis Im Displ ay der erscheint eine Fehler mel dung 24 mod_1241765352135_78 docx 248451 1 Note An error message will appear in the display Pos 146 4 BA War tung Zentr alschmieranl age BEKA M AX Aufbau der BEKA MAX Fett Zentr alschmi eranlag e 24 mod_1241765294...

Page 343: ...ation 343 Pos 148 Layout Module Diese Seite ist bewusst freigel assen wor den 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 149 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 344: ...7 Maintenance electrical system Pos 151 BA War tung Gr oßpackenpr essen Sensor en Lage der Sensor en rechte M aschinensei te BP 870 HD P 270 mod_1402574614064_78 docx 2041736 2 1 27 1 Position of sensors right side of the machine BPHS0280 B15 B7 B13 B22 B56 B55 B10 B4 B5 B12 B14 B36 Fig 251 B4 B5 B7 B10 B13 B14 B15 B36 B55 B12 B22 B56 ...

Page 345: ... B5 Calibration B7 Packer feed B10 Knotter monitoring B12 Setting down bales B13 Needle connecting rod on right B14 Bale ejector B15 Star wheel B22 Bale on chute B36 Steering axle B55 Rear bale chute B56 Front bale chute Pos 152 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 346: ...ensor en linke M aschinensei te BP 870 HD P 270 mod_1402576820223_78 docx 2041915 2 1 27 2 Position of sensors left side of machine BPHS0281 B1 B17 B9 B8 B11 B6 B18 B19 B30 B3 B41 46 B17 B23 B17 B20 B38 Fig 252 B1 B41 B3 B48 B3 B47 B46 B45 B44 B43 B42 B41 B6 B8 B9 B11 B17 B18 B19 B20 B23 B30 B38 ...

Page 347: ...onitoring B8 Twine monitoring B9 Needle connecting rod on left B11 Bale chute B17 Bale channel flap pressure B18 Plunger force right B19 Plunger force left B20 Pick up B23 Pick up position B30 PTO speed B38 Acceleration sensor B41 to B45 Upper twine monitoring Pos 154 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 348: ...or 1 must be a 0 5 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 0 5 mm is reached Tighten the nuts again Pos 157 BA War tung Sensor en Namurs ensor d 12 mm 0 mod_1199962247038_78 docx 37654 1 Namur sensor d 12 mm a BP VFS 088 1 2 1 3 Figure 254 The dimension between the encoder 2 and the sensor 1 must be a 2 mm Setting Loosen the nuts on either side of th...

Page 349: ... 1 3 Figure 255 The dimension between the encoder 2 and the sensor 1 must be a 5 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 5 mm is reached Tighten the nuts again Pos 159 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 350: ... may be seriously injured or killed To avoid accidents the basic safety instructions in the chapter Safety must have been read and followed see chapter Safety Basic safety instructions Pos 160 3 BA Sicherheit 2 Vorangestellte Warnhinweise WARNUN G Nichtbeachtung der Sicherheitsrouti nen alte For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may ...

Page 351: ...1 Fault The knotter needles fall back Possible causes Remedy The knotter shaft brake is too slack Tighten the knotter shaft brake more tightly Pos 160 8 BA Stör ung en Ursachen und Behebung Großpackenpressen Störung Die Ballen si nd zu lose 369 mod_1441801917772_78 docx 2704830 1 Fault The bales are too loose Possible causes Remedy The force of pressure is too low Increase the force of pressure Po...

Page 352: ...edy Blockage in the area of the rotor cam clutch in the rotor drive train rod is switching speed Reduce the engine speed The clutch engages again at a low rotational speed Swivel out the blades If the rotor does not start running free by itself stop the tractor and machine and clear the blockage Reduce the driving speed Pos 160 14 BA Störungen Ursachen und Behebung Gr oßpackenpr essen Stör ung Die...

Page 353: ...em all trapped air must be flushed out of the hydraulic system Unscrew the load sensing valve 2 If required remove the plastic cover 1 from the valve Y17 Place an Allen key 2 mm on the face of the valve Y17 Pressurise the hydraulic system Loosen the inner hexagon socket head screw by one turn Collect escaping hydraulic oil in a suitable container and dispose of properly Actuate a function e g bale...

Page 354: ...re and in constant flow mode connection P is pressurised and depressurised several times In doing so the flywheel does not start turning Tractor and BiG Pack without starting aid The tractor can be started in LS mode The engine will take longer to start on some tractors if the block is not correctly vented Pos 160 17 BA Störungen Ursachen und Behebung Gr oßpackenpr essen Stör ung H ydr auli kfunkt...

Page 355: ...replace if necessary 2 Readjust the knotter shaft brake 3 Remove wound up twine 4 Check and readjust the twine bar BP 380 7 138 Knot tied one end of the knot is longer than the other or the longer end is tied into the knot 1 Sharpen or replace dull or nicked twine blade 2 Not enough tension on the closer tension the spring with the hexagonal head screw do not tighten on block 3 Not enough tension ...

Page 356: ...loser for knotter hook 2 Knotter hook worn replace knotter hook 3 Too much tension on the twine retainer reduce tension on springs by loosening the hexagonal head screws Knots are left hanging on the knotter hook 1 Too high tension on the knotter hook closer release closer for knotter hook 2 Too much distance between the extractor comb on the blade lever and the back of the knotter hook align the ...

Page 357: ... the baling needle smooth the edges Twine around an improperly tied bale is knotted around the twine strand of the bale that immediately preceded it 1 The twine has not been inserted in the twine retainer because the distance between the needle and twine driver is too great correct the position of the knotter needle 2 The twine driver and twine retainer do not form an opening for receiving the twi...

Page 358: ...r Text 24 mod_1241779382291_78 docx 248957 1 Experience has shown that a majority of tying problems are the result of insufficient twine tension Check the twine path and twine tension before starting work The following list shows the most frequent malfunctions their cause and a note on how to eliminate them Otherwise reference is made to the chapter in which the topic in question is explained in g...

Page 359: ...and when necessary 2 2 Cause Not enough twine tension on the lower twine strand Remedy Tighten the twine brake 1 by tightening the spring 2 by about one to two turns of the winged nut 3 removing any dirt deposits in all twine eyes 4 the twine brake 1 and on the swing angle 7 replace broken springs 2 twine tension springs 5 or worn twine eyes 4 replace broken or worn brake wheels 6 2 3 Cause Holdin...

Page 360: ...river Undo nut 2 on the leaf spring 1 by about 60 Place the screwdriver 4 below the knotter tongue 3 and determine the newly set tension present by turning the screwdriver The knotter tongue 3 needs a slight minimum tension for this reason never undo completely BPXC0256 6 1 3 2 4 2 5 Cause Not enough twine tension on the upper twine strand Remedy Tighten the twine brake 1 by tightening the spring ...

Page 361: ...resistance has to be noticeable when the blade lever passes over the knotter nib 2 3 1 4 BPXC0257 2 7 Cause Blade lever has axial play Remedy Tighten the nut 1 of the blade lever bolt 2 otherwise replace the blade lever 3 or the bearing sleeve of the blade lever bolt 2 8 Cause The extractor comb of the blade lever does not run over the centre of the knotter hook Remedy Adjusting the blade lever cf...

Page 362: ...n the flywheel until the upper needle lifts Use a mounting lever 2 to align the upper needle 1 to the left by about 1 2 mm 4 2 Cause Twine driver disc starts working too late Remedy Put the twine driver disc forward by turning clockwise see chapter Settings double knotter Twine retainer Please ensure that the knotter needle makes contact to the knotter in the topmost position refer to chapter Sett...

Page 363: ...fasten it in place again 6 3 Cause The tensioning arm does not work correctly Remedy Check the tensioning arm 2 for free space from top to bottom and align if and when necessary or place the central lubrication line 3 elsewhere 6 4 Cause Control unit in upper needle defective Roller is not following the cam disc The upper needle does not move down far enough Remedy Replace the roller 1 or ensure t...

Page 364: ...springs are not working properly Remedy Ensure free room for the lower twine tension springs 5 Tighten the twine brake 1 by tightening the spring 2 by about one to two turns of the winged nut 3 7 2 Cause Not enough needle overrun in the upper dead point Remedy Check the needle setting refer to chapter settings Needle setting 7 3 Cause The twine bar is not working precisely or is adjusted incorrect...

Page 365: ...f malfunction No 2 picture BPXC0256 8 2 Cause Lower twine tension spring broken or released Remedy Replace the spring or mount it securely again cf malfunction no 2 1 picture BPXC0254 8 3 Cause Insufficient twine tension on the lower twine strand Remedy Increase the tension cf malfunction no 2 1 picture BPXC0254 8 4 Cause Twine driver disc starts working too late Remedy Put the twine driver disc f...

Page 366: ... tongue 1 9 3 Cause Insufficient tension on the knotter tongue Remedy Increase the tension on the knotter tongue 1 To do this Tighten nut 2 on the leaf spring 3 by about 60 cf malfunction no 2 3 9 4 Cause Twine retainer springs too tight or Twine strands are cut through in the twine retainer Remedy Loosen the twine retainer spring setting To do this Undo the counter nut 4 Ensure weaker pre tension...

Page 367: ... tongue 1 cf malfunction no 9 picture BPXC0267 10 2 Cause Incorrect twine tension Remedy Check the twine path To make the knot ends longer the lower twine tension should generally be increased first cf malfunction no 2 picture BPXC0254 In case this is not enough the upper twine tension must be increased 11 Twine is no longer threaded through the knotter needle but it is tied to the last bale 11 1 ...

Page 368: ...ide eyes 1 and replace the shear screw 2 on the needle connecting rod 13 The baler can no longer be operated via the terminal Cause Faulty operation or faulty connection for operation Remedy Unscrew the terminal cable from the socket 1 located to the left as seen in direction of travel on the metal cover close to the flywheel Connect the plug for emergency mode 2 to the socket 1 After 10 seconds e...

Page 369: ...ure is the blocked bearing Eliminate the blockage on the bearing Blockage in the distributor After you have loosened all outlets of the main distributor and or the subdistributors no lubricant leaks from the outlets The distributor is blocked Replace the blocked distributor If necessary the distributor can be cleaned if the following conditions are met The workplace must be clean Remove all tube e...

Page 370: ...d or killed To avoid accidents the basic safety instructions in the chapter Safety must have been read and followed see chapter Safety Basic safety instructions Pos 162 3 BA Sicherheit 2 Vorangestellte Warnhinweise WARNUN G Nichtbeachtung der Sicherheitsrouti nen alte For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or ...

Page 371: ...ng rolls etc to make certain they move easily If necessary dismount clean grease and remount If necessary replace with new parts Only use original KRONE spare parts Disassemble the universal shaft Lubricate the inner tubes and the guard tubes with grease Grease the lubrication nipples on the universal joint and grease the bearing rings of the protective tubes Park the machine in a dry location but...

Page 372: ...nes Pos 162 12 BA Ei nlager ung Großpackenpresse Vor der Saisaon 17 mod_1236582596980_78 docx 205298 1 Before placing the machine into service again initiate the knotting process manually and run through the baler manually As you do so check the functionality of the knotter and the needles Clean the knotter of materials used to preserve it during storage vegetable oils Remove the grease from the t...

Page 373: ...cumference When the wear limit Y 50 mm is reached the brake pads must be replaced To vent the overload clutch 1 loosen the nuts 2 until the dics spring 4 is relieved Manually turn the cardan shaft around once Tighten the nuts 2 crosswise until the setting dimension X 16 5 mm Pos 162 17 BA Ei nlager ung GroßpackenpresseÜ berlastkuppl ung am Schwungrad BYPY 1290 HD P XC BP 12130 4x4 353 mod_14376371...

Page 374: ...ycling centre The components must be freed from operating fluids and lubricants gear oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gear oil oil from hydraulic system must be brought...

Page 375: ...424929681192_78 docx 2483325 2 1 31 1 Diagram Pos 169 BA Anhang Gr oßpackenpresse Bor dhydr auli k für Medium El ektr oni k HS Baureihe 194 mod_1383644199349_78 docx 1651623 2 1 31 2 On Board Hydraulic System for Medium Version Electronics 1 3 2 Fig 258 1 Main gearbox 2 Bale channel 3 Pressure limiting valve Pos 170 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 376: ...troni kH S Baurei he 195 mod_1383644714292_78 docx 1651824 2 1 31 3 On Board Hydraulic System for Comfort Version Electronics 1 4 3 2 Fig 259 1 Main gearbox 2 Bale channel 3 Pressure limiting valve 4 Release valve Pos 172 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 377: ...A Anhang Gr oßpackenpresse Arbeitshydraulik für Medi um Elektroni kH S Baurei he Legende 368 mod_1441701780651_78 docx 2701043 1 1 Starting aid 2 Main gearbox flywheel 3 Input block 4 Raising lowering the support jack 5 Locking the steering axle 6 Raising lowering the blade bar 7 Move bale ejector in out 8 Raising lowering the bale chute 9 Raising lowering the pick up 10 Standard tractor hydraulic...

Page 378: ...1 Pos 179 BA Anhang Gr oßpackenpresse Arbeitshydraulik für Komfort El ektr oni k HS Baur eihe Legende 368 mod_1441703424826_78 docx 2701253 1 1 Starting aid 2 Main gearbox flywheel 3 Comfort valve block 4 Locking the steering axle 5 Raising lowering the blade bar 6 Move bale ejector in out 7 Raising lowering the bale chute 8 Raising lowering the support jack 9 Raising lowering the pick up 10 Tract...

Page 379: ...erschriften Ü berschriften 2 P T S Stroml aufpl an Medi um Komfort El ektr oni k 429 mod_1455523960410_78 docx 2967199 2 1 31 6 Circuit Diagram Medium Comfort Version Electronics Ende der Liste für Textmar ke Inhalt ...

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Page 402: ...sport position optional 118 Bale Ejector 70 Baling Process 54 Baling ram 74 Basic safety instructions 19 Basic setting feeler rocker 289 Before the Start of the New Season 377 Behaviour in hazardous situations and when accidents occur 29 Blade Changing 309 Blowing time 173 Brakes 75 C Calling up the menu level 165 Changing the number of bales 188 Changing the value 166 Checking adjusting position ...

Page 403: ...ad 67 Emergency Manual Activation 320 Engines 212 Example of a joystick assignment for Fendt default setting 159 Examples of Emergency Manual Activation 322 External ISOBUS Terminal 137 F Feeder Packer 60 Feeler rocker 295 Filling Quantities and Lubrication Designations for Gearboxes 78 Finishing Tying Process Manually 251 Fire extinguisher 44 Flywheel brake 46 Foreign Terminal ISOBUS Deviating Fu...

Page 404: ...nu 2 Sensitivity of direction indicator 174 Menu 3 Central lubrication 175 Menu 4 Bale scales 177 Menu 5 Moisture measurement 179 Menu 5 1 Alarm message for moisture measurement 180 Menu 5 2 Correction value for moisture measurement 181 Menu 6 Silage additive system 182 Menu Structure 162 Menus Actuator Test 209 Auxiliary AUX 191 Sensor test 198 Switching Between the Terminals 196 Metric Thread Sc...

Page 405: ...Safety stickers on the machine 33 Scope of Document 14 Secure knotter shaft 230 Securing guide wheels 129 Securing side guard 128 Selecting other functions 149 Selecting road travel screen 148 Selecting Working Screens 147 Sensor Test 198 Service life of the machine 18 Setting bale length manual and automatic mode 156 Setting of twine retainer 276 Setting sensor B38 Acceleration sensor 207 Setting...

Page 406: ...t 75 Technical data variable filling system 74 Technical data weight 73 Tensioning belts 332 Tensioning the twine locking shaft 270 Tensioning the upper needle shaft 269 Term 13 Terminal Enter value 166 Switching 196 Terminal Machine Functions Medium Plus Comfort Plus Version Electronics 161 Terminal Machine Functions Medium Comfort 139 Terminal Menus Medium Plus Comfort Plus Version Electronics 2...

Page 407: ...Supplement to Operating Instructions Document no 150000774_00 _en V 2 Large Square Baler BiG Pack 870 HDP BiG Pack 870 HDP XC From machine no 940085 ...

Page 408: ...6 Dangers arising from environment 17 4 17 Sources of danger on the machine 18 4 18 Dangers in connection with certain activities climbing up and down 19 4 19 Dangers in connection with certain activities Working on the machine 19 4 20 Dangers in connection with certain activities working on wheels and tyres 20 4 21 Behaviour in dangerous situations and in case of accidents 20 5 Safety routines 21...

Page 409: ...49 8 7 4 Menu 1 4 Blow interval 50 8 7 5 Menu 1 5 Blowing time 50 8 7 6 Menu 1 9 Calibrate MultiBale 51 8 8 Menu 2 Sensitivity of direction display 52 8 9 Menu 3 Central lubrication 53 8 10 Menu 4 Bale scales 54 8 11 Menu 5 Moisture measurement 55 8 11 1 Menu 5 1 Alarm message for moisture measurement 56 8 11 2 Menu 5 2 Correction value for moisture measurement 56 8 12 Menu 6 Silage additive syste...

Page 410: ...pplement to Operating Instructions 150000774_00 _en BiG Pack 870 HDP BiG Pack 870 HDP XC 8 16 1 7 Error message from actuators 522300 522499 90 9 Circuit diagram Medium Plus Comfort Plus Electronics 92 10 Index 158 ...

Page 411: ...nsure that the machine is used safely and as intended observe the following further applicable documents 1 4 Target group of this document This document aims at the operators of the machine who fulfill the minimum requirements of personnel qualification refer to page 11 1 5 How to use this document 1 5 1 Directories and references Contents headers The contents and headers in this document ensure q...

Page 412: ...is document Your machine may deviate from this document 1 5 6 Means of representation Icons in the text The following means of representation icons are used to present the text more clearly This arrow characterizes an action step Several arrows in a row identify a sequence of actions to be performed step by step This icon identifies a prerequisite that has to be fulfilled to perform an action step...

Page 413: ...Right hand side of the machine Warning signs Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words The warning signs must be read and the measures must be observed in order to prevent personal injury Explanation of danger sign This is the danger sign that warns of a risk of injury Please observe all notes marked with the d...

Page 414: ...roperty damage and environmental damage Warnings of property damage or environmental damage are separated from the remaining text and marked with Notice Example NOTICE Gearbox damage due to low oil level The gearboxes could be damaged when the oil level is too low Check gearbox oil level at regular intervals and top up oil if necessary Check gearbox oil level approx 3 to 4 hours after the machine ...

Page 415: ... by the machine manufacturer refer to page 11 These operating instructions are part of the machine and must therefore be carried along while the machine is used The machine may be operated only when the operator has received training and in compliance with these operating instructions If the machine is used for applications which are not described in these operating instructions this may result in...

Page 416: ... by following the instructions and notes of these operating instructions After each season of use the machine must be checked completely for wear and other damage Replace damaged and worn parts before placing the machine into service again After the machine has been used for five years carry out full technical inspection of the machine According to the results of this inspection a decision concern...

Page 417: ...ents each person working with the machine must fulfill the following minimum requirements The person is physically able to control the machine The person is able to perform work with the machine safely which is explained within these operating instructions The person understands the functionality of the machine within the work to be performed and is able to recognize and prevent the dangers of the...

Page 418: ...and be overrun Objects flying upward may hit accompanying persons and injure them As a result make sure that no one except the operator is on the machine 4 8 Operational safety Technically sound condition Operation is only allowed after proper start up The operational safety of the machine is not ensured when it is not started up properly according to these operating instructions Thus accidents ma...

Page 419: ...ating pressure of the hydraulics Maximum permitted drive speed Maximum permitted total weight Maximum permitted axle load axle loads Maximum permitted drawbar load Maximum permitted axle loads of the tractor Maximum permitted transport height and width Maximum speed Comply with limit values 4 9 Danger zones Danger zones on tractor and machine The zone around tractor and machine is a danger zone In...

Page 420: ... to prevent the universal shaft guards from rotating with the shaft Switch off PTO shaft if the angular deflections between universal shaft and PTO shaft are too big The machine could be damaged Parts may be shot out and injure people Observe operating instructions of universal shaft Danger zone PTO shaft People may be caught pulled in and seriously injured by the PTO shaft and driven parts Before...

Page 421: ...een correctly installed instruct a specialist workshop to check this 4 11 Personal protective equipment A very important safety measure is to wear personal protective equipment Missing or inappropriate personal protective equipment could be harmful to health and lead to injuries Personal protective equipment is for example Work gloves Safety shoes Tight protective clothing Hearing protection Prote...

Page 422: ...ics are not considered the driver may cause accidents Observe measures for driving on road and field Danger due to machine which is not prepared properly for road travel If the machine is not prepared properly for road travel serious accidents may occur on the roads Before driving on roads prepare the machine for road travel Danger of tipping over on slopes The machine may tip over when driving on...

Page 423: ... dispose of according to the official regulations 4 16 Dangers arising from environment Danger of fire Flammable materials may accumulate in the machine due to operation or animals for example rodents or nesting birds In case of dry usage conditions dust impurities and crop residues may inflame on hot parts and the resulting fire could seriously hurt people or kill them Check and clean the machine...

Page 424: ...n searching for leaks use suitable aids e g a piece of cardboard to avoid injuries Never detect leaks with bare hands Even a very small hole may lead to serious injuries Keep body and face away from leaks Danger of infection Consult a doctor immediately if liquid has penetrated in the body The liquid must be flushed out of the body as soon as possible Hot liquids If hot liquids are drained people ...

Page 425: ...only the steps and platforms designated in these operating instructions 4 19 Dangers in connection with certain activities Working on the machine Only perform work when the machine is at standstill If the machine is not shut down and safeguarded parts may move unintentionally or the machine may start moving Thus there is a risk of serious injuries or death Before carrying out any repair maintenanc...

Page 426: ... a result accidents may be caused and people may be seriously injured or killed Wheel assembly and tyre assembly require sufficient knowledge and prescribed mounting tool If there is a lack of knowledge have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service When fitting tyres on the rims never exceed the maximum permitted pressure specified by KRONE otherwise the tyre ...

Page 427: ...ake secure the machine to prevent unpredictable movements of machine parts 5 2 Securing raised machine and machine parts against lowering WARNING Crushing hazard due to movement of machine or machine parts If the machine or machine parts are not secured against lowering the machine or machine parts may roll fall or sag Thus people could be squeezed or killed Lower the raised machine parts Shut dow...

Page 428: ... into the parts or hydraulic system Check existing seal ring for damage and replace it if necessary Collect leaking oil or waste oil in a special container and dispose of it properly refer to page 17 5 4 Running actuator test WARNING Run actuator test safely When actuators are energised functions are carried out directly and without a safety prompt This may cause the unintentional movement of mach...

Page 429: ...el describes compatibility levels of different software versions must fit together condition IL same or higher Before using the machine make sure that all machine functions are performed according to the enclosed operating instructions INFORMATION KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST AEF DLG VDMA test The operation of this machine at least requires implementation level...

Page 430: ...the KRONE ISOBUS terminal Target bale channel flap pressure target bale channel flap force Bale length Number of MultiBales In the case of ISOBUS terminals these values are set via a specified selection key see operating instructions of the terminal manufacturer 6 2 2 Background colour acoustic signals Background colour The Background colour menu is not called on external ISOBUS terminals If such ...

Page 431: ...h a resolution of less than 480x480 pixels On terminals with a resolution of less than 480x480 pixels only 7 fields are displayed in the status line Thus not all icons for the status line are shown On terminal with a resolution of more than equal to 480x480 pixels 8 fields are shown in the status line EQ000 901 Icons displayed with shading can be selected If an icon with shading is selected a wind...

Page 432: ...inuously displayed Silage additive system switched off Silage additive system switched on Bale channel flaps opened The symbol flashes Bale channel flaps closed Icon Designation Explanation Cutter active Cutting in progress Blades inactive No cutting in progress 7 2 Keys Page 1 2 keys for Maintenance Page 2 2 keys for Work AUTO AUTO EQG000 027 The available icons comply with the equipment of the m...

Page 433: ...le Releases the self steering axle When the symbol flashes the self steering axle is released When the symbol is displayed continuously the self steering axle is locked refer to page 35 Locking self steering axle Locks the self steering axle When the symbol flashes the self steering axle is locked When the symbol is displayed continuously the self steering axle is released refer to page 35 Icon De...

Page 434: ...l counter The detail counter for the selected customer counter is selected refer to page 60 Switch to automatic mode The machine switches from manual mode to automatic mode Changing to automatic mode AUTO Switch to manual mode The machine switches from automatic mode to manual mode Changing to manual mode Reset current bale length to zero Hold down the key for 2 s refer to page 36 Trigger knotter ...

Page 435: ...e as In manual mode Maximum 100 Current bale channel flap pressure In automatic mode In bar or PSI depending on selected system of units Current number of layers of the last compressed bale Current layer thickness In cm or inch depending on selected system of units Direction display The arrows left right indicate to the driver the side he she should correct towards and by how much when driving ove...

Page 436: ...arget bale channel flap pressure The blue value is touch sensitive Force of pressure as In automatic mode Display for the baling force on the right and left in the bale channel The black value under the bar display and the bar indicate the current baling force The blue value under the bar display and the red mark indicate the set target baling force The display may fluctuate considerably The contr...

Page 437: ... bales The blue value indicates the set target number of small bales The blue value is touch sensitive A horn sounds after each knotting process 7 4 Displays on the information bar 651 8 19 0 19 0 kg 0 0 EQ001 044 INFORMATION The information bar on the working screen can be individually configured refer to page 66 The available icons comply with the equipment of the machine The following represent...

Page 438: ... 19 Current total weight of all bales The adjacent number indicates the selected customer counter customer counter 19 in the example 19 Total length of all compressed bales In m or ft depending on selected system of units The adjacent number indicates the selected customer counter customer counter 19 in the example 19 19 Current number of uncut bales The adjacent number indicates the selected cust...

Page 439: ...0 19 0 kg 0 0 AUTO EQG000 029 7 6 Calling up road travel screen EQG000 026 To call up the road travel screen the following preconditions must be fulfilled ü The bale chute has been raised ü None of the hydraulic functions which are operated via the terminal is actuated ü The PTO shaft is switched off If the above mentioned preconditions are not fulfilled the terminal changes automatically to road ...

Page 440: ...ff Switching ON Press Æ The display switches from to Switching off Press Æ The display switches from to 7 10 Selecting other functions Selecting second page Press Æ The display switches from to Select first page To select the previous functions for the machine press Æ The display switches from to 7 11 Switching the working light on off Switching ON Press Æ The display switches from to Switching of...

Page 441: ...teering axle is locked Æ The display switches from to 7 13 Switching the starting aid on off Release To release the starting aid press ð The display switches from to ð The starting aid is released If the released starting aid is not switched on within five seconds the system resets the release Switching on ü The starting aid is released To switch on the starting aid press Æ The symbol flashes When...

Page 442: ...rticularly behind the machine Press and hold The bale chute is raised by pressing the external pushbuttons for Medium Electronics version for Comfort Electronics version 7 16 Automatic bale ejection To execute 10 bale ejections press again Æ When the bale channel flaps are opened 10 bale ejections are executed immediately Æ When the bale channel flaps are closed first the bale channel flaps are op...

Page 443: ...shows one of the alarm messages Baling force exceeded L MAX R MAX LR MAX To prevent damage to the machine if the alarm message Baling force exceeded occurs more frequently reduce the target bale channel flap pressure The bale channel flap pressure is entered by the user in manual mode The pressure is built up immediately if the PTO shaft is running and the machine is stopped The pressure display b...

Page 444: ...force The pressure indication on the display may fluctuate considerably The control functions only when the packer is supplying forage to the piston The baling force is displayed as a precentage 20 4 cm 108 bar 94 240 cm 2 4 2 1 EQG000 031 Value 1 and the bar displays on right left actual baling force as Value 2 and the red marks on the bar displays target baling force as Setting the target force ...

Page 445: ... 240 cm 2 4 2 2 1 1 EQ001 057 Value 1 actual number of MultiBales Value 2 set target number of MultiBales Setting target number ü The bale length has been set Change value refer to page 46 7 26 Operating machine via joystick 7 26 1 Auxiliary functions AUX There are terminals which support the additional function Auxiliary AUX By means of this function programmable keys of peripheral equipment e g ...

Page 446: ...0 HDP BiG Pack 870 HDP XC auxiliary Function Reduce baling pressure baling force Switching to manual automatic mode Start stop starting aid Lock release self steering axle INFORMATION For further information please refer to the operating instructions of the used terminal 7 26 2 Auxiliary configuration of a joystick Recommended configuration of a Fendt joystick EQ001 018 ...

Page 447: ...ns Medium Plus Comfort Plus Electronics 7 Operating machine via joystick 7 26 Supplement to Operating Instructions 150000774_00 _en BiG Pack 870 HDP BiG Pack 870 HDP XC 41 Recommended configuration of a WTK joystick EQ001 019 ...

Page 448: ...1 Bale length correction value refer to page 48 1 2 Knotter signal refer to page 48 1 3 Knotter monitoring refer to page 49 1 4 Blowing interval refer to page 50 1 5 Blowing time refer to page 50 1 9 Calibrate MultiBale refer to page 51 2 Sensitivity of direction display refer to page 52 3 Central lubrication refer to page 53 4 Bale scales refer to page 54 5 Moisture measurement refer to page 55 5...

Page 449: ...4 3 Configure main window refer to page 66 14 4 Set background colour refer to page 67 14 9 Switching between terminals refer to page 68 15 Settings refer to page 69 15 1 Sensor test refer to page 69 15 2 Actuator test refer to page 76 15 3 Software info refer to page 78 15 4 Error list refer to page 78 8 2 Recurring icons To navigate in the menu level menus the following icons appear again and ag...

Page 450: ...ctory setting Sensor test Quick access to sensor test sensors relevant for this menu Actuator test Quick access to actuator test actuators relevant for this menu Disk The mode or value is saved Plus Increase the value Minus Reduce the value Arrow pointing to the right Display next mode Arrow pointing to the right Display previous mode 8 3 Bring up menu level EQ001 002 EQ001 003 To bring up the men...

Page 451: ...ings refer to page 69 8 4 Selecting menu Calling up menu The menus are selected depending on used terminal touch sensitive or not touch sensitive For version with Touch sensitive and not touch sensitive terminal By means of adjacent keys To select a menu press the keys next to or until the desired menu is selected ð The selected menu is highlighted in colour To call up the menu press the key next ...

Page 452: ...tive or not touch sensitive terminal By means of the scroll wheel Additionally for Touch sensitive terminal version By pressing or By tipping the blue value on the display If a numeric value is tipped an input mask opens For further information on entering values in the input mask refer to the enclosed operating instructions of the terminal Examples By means of the scroll wheel Choose the desired ...

Page 453: ...mode is saved and the icon is briefly displayed in the upper line To leave the menu press 8 7 Menu 1 Knotter EQ001 003 EQ001 005 ü The menu level is called refer to page 44 To open the menu press Æ The display shows the Knotter menu The Knotter menu is divided into the following sub menus depending on the machine configuration Icon Designation Menu 1 1 Correction value for bale length refer to pag...

Page 454: ... selected refer to page 47 To open the menu press Æ The display shows the Correction value for bale length menu Recurring icons refer to page 43 Display area Item Designation Explanation 1 Correction value for bale length Adjustable value range 90 110 If a correction value of e g 110 is set the bale will be 10 longer Factory setting 100 Change value refer to page 46 8 7 2 Menu 1 2 Knotter signal T...

Page 455: ... Menu 1 3 Knotter monitoring For the Comfort Electronics version This menu can be used to set whether the upper twines of the knotters are to be monitored The knotters are numbered from left to right as viewed in the direction of travel Knotters from 1 to 6 1 3 2 2 EQ001 005 EQ001 061 ü Menu 1 Knotter has been selected refer to page 47 To open the menu press Æ The display shows the Knotter monitor...

Page 456: ...001 062 ü Menu 1 Knotter has been selected refer to page 47 To open the menu press Æ The display shows the Blow interval menu Recurring icons refer to page 43 Display area Item Designation Explanation 1 Number of bales Adjustable value range 0 5 3 bales If 0 5 is set the knotters are blown off halfway along the bale and at the end of the bale Change value refer to page 46 8 7 5 Menu 1 5 Blowing ti...

Page 457: ...ltiBale In this menu the sensor for locking the MultiBale can be calibrated Following repair work a calibration may be required due to high operational demands or settling of the components if the centre bar is higher or lower than the outer bars 1 9 4 9V 0 9V 1 1V EQ001 005 EQ001 082 ü Menu 1 Knotter has been selected refer to page 47 To open the menu press Æ The display shows the Calibrate Multi...

Page 458: ...eck that the lock 1 locks properly The lock 1 has locked properly when the lock 1 closes around the journal 2 To save the value press ð The icon is briefly displayed in the upper line At the same time the centre bar assumes the value of the right bar 8 8 Menu 2 Sensitivity of direction display This menu is used to set the sensitivity of the direction display The direction display shows whether the...

Page 459: ...ral lubrication version This menu can be used to manually actuate an intermediate lubrication 3 5 min 20 min 1 2 EQ001 003 EQ001 065 ü The menu level is called refer to page 44 To open the menu press Æ The display shows the Central lubrication menu Recurring icons refer to page 43 Display range Icon Designation Explanation 1 Lubrication duration Not adjustable Factory setting 20 min 2 Lubrication ...

Page 460: ...43 Display range Icon Designation Explanation 1 Correction value Adjustable value range 90 105 Factory setting 110 2 Value Calculated weight Unit depending on selected system of units Zeroise Zeroise only when the bale scales are unloaded Setting the bale scales ü The machine is shut down and safeguarded refer to page 21 ü The bale chute has been lowered refer to page 36 Check Zeroise the bale sca...

Page 461: ... at rear and B56 Bale chute at front must be zeroised During the zeroising process the acceleration sensor is calibrated ü The bale chute has been lowered refer to page 36 ü There is no bale weight on the bale scales ü The machine is shut down and safeguarded refer to page 21 To zeroise the bale scales press ð The icon is briefly displayed and the acceleration sensor is calibrated 8 11 Menu 5 Mois...

Page 462: ... Menu 5 Moisture measurement has been selected refer to page 55 To open the menu press Æ The display shows the Alarm message for moisture measurement menu Recurring icons refer to page 43 Setting value for display Change value refer to page 46 Deactivating alarm message 36 To deactivate the alarm message press Æ The display switches from to Activating alarm message 36 To activate the alarm message...

Page 463: ... menu Recurring icons refer to page 43 Display area Item Designation Explanation 1 Value Measured moisture 2 Correction value Adjustable value range 10 to 10 Determining the moisture Use an external system to determine the moisture Æ If the measured value matches the value 1 on the display everything is correct Æ If the measured value does not match the value 1 on the display correct the value on ...

Page 464: ...ess Æ The display shows the Silage additive system menu Recurring icons refer to page 43 Display range One of three modes can be selected Icon Meaning Explanation OFF Mode 1 3 Silage additive system switched off ON Mode 2 3 Silage additive system switched on Continuous operation AUTO Mode 3 3 Silage additive system automatic mode The silage additive system is switched on as soon as the pick up is ...

Page 465: ...1 2 NAME 02 3 NAME 03 4 NAME 04 5 NAME 05 EQ001 008 EQ001 070 ü Menu 13 Counter is called refer to page 58 To open the menu press Æ The display shows the Customer counter menu Display range Icon Designation Explanation Customer counter Customer counter 1 to 20 The activated customer counter is highlighted in grey The selected customer counter is the one between the lines The selected customer coun...

Page 466: ...g customer counter ü The detail counter is called To select the customer counter press or To activate the customer counter press Æ The new activated customer counter is highlighted in grey Detail counter 13 1 1 NAME 01 2 NAME 02 3 NAME 03 4 NAME 04 5 NAME 05 13 1 1 50 1 5 20 100 0 30 50 225 t 5 t NAME 01 EQ001 070 EQ001 0710 Select detail counter ü The menu 13 1 Customer counter is opened To selec...

Page 467: ...bales Cut bales counter For the cutting unit version Number of cut bales h Operating hours counter Counts only when the PTO shaft is running Total length counter Total length of all bales for this customer In m or ft depending on selected system of units Knot counter For the MultiBale version Including the MultiBale knot Total weight counter For the bale scales version Total weight of all bales Av...

Page 468: ...ed the season counter the day counter the Total length counter the knot counter For the bale scales version the Total weight counter For the bale scales version the Average weight counter Changing the Cut bales counter Press To increase the number of bales press To reduce the number of bales press Æ At the same time the following counters are changed the season counter the day counter the Total le...

Page 469: ...t version Operating hours counter Counts only when PTO shaft is running Bale counter Cannot be deleted 1 Season counter 1 Can be deleted 2 Season counter 2 Can be deleted Number of knots counter Total weight counter For the bale scales version Bale length counter For the bale scales version Icon Designation Explanation Total weight counter Total weight of all compressed bales Cannot be deleted 1 S...

Page 470: ...u is divided into the following sub menus depending on the machine configuration Icon Designation Menu 14 1 Auxiliary AUX diagnostics refer to page 64 Menu 14 2 Driving speed display direction display diagnostics refer to page 65 Menu 14 3 Configure main window refer to page 66 Menu 14 4 Set background colour refer to page 67 Menu 14 9 Switching between terminals refer to page 68 8 14 1 Menu 14 1 ...

Page 471: ...he menu Æ The display shows Driving Speed Indicator Direction Display Diagnostics menu Display range Icon Designation Explanation 0 Driving forward 0 Reversing 25 5 km h Speed for forward travel km h or mph depending on selected system of units 25 5 km h Speed for reverse travel PTO speed Value is provided via ISOBUS from the tractor The direction of travel of the tractor is evaluated for locking ...

Page 472: ... EQ001 077 EQ001 078 To open the menu press Æ The display shows the Configure main window menu Recurring icons refer to page 43 Display range Icon Designation Explanation Show next display element Show previous display element To select the required display element press or ð The display shows the new display element To save the new display element press Æ The new display element is saved for the ...

Page 473: ...number indicates the selected customer counter customer counter 19 in the example 19 Total length of all compressed bales In m or ft depending on selected system of units The adjacent number indicates the selected customer counter customer counter 19 in the example 19 19 Current number of uncut bales The adjacent number indicates the selected customer counter customer counter 19 in the example 19 ...

Page 474: ...ing Between the Terminals INFORMATION This menu is only available if several ISOBUS terminal are connected When switching over for the first time the configuration of the machine is loaded into the next terminal The loading process may take a few minutes The configuration is stored in the memory of the next terminal Up to the next call the machine is no longer available in the previous terminal Wh...

Page 475: ...1 Sensor test refer to page 69 Menu 15 2 Actuator test refer to page 76 Menu 15 3 Software info refer to page 78 Menu 15 4 Error list refer to page 78 8 15 1 Menu 15 1 Sensor Test WARNING Danger of injury in the danger zone of the machine If the PTO shaft runs during the sensor test machine parts may start to move unintentionally Thus there is a risk of serious injuries or death Turn off PTO shaft...

Page 476: ...t of the sensor are shown in the upper part of the bar display The current setting value actual value is displayed under the bar display The distance from the sensor to the metal must be set so that the bar is within the upper marking in the alive state Then check whether the bar is in non alive state in the lower marked area Possible sensors depending on the machine configuration An overview of t...

Page 477: ...ition of bale chute B12 B12 Bale has left bale chute B13 B13 Overload needle connecting rod on right B14 B14 Position of residual bale ejector B15 B15 Length measurement B17 B17 Pressure bale channel flaps B18 B18 L Baling force measurement on left B19 B19 R Baling force measurement on right B20 B20 Pick up speed B21 B21 Position of needle connecting rod B22 B22 Bale on chute B23 B23 Pick up posit...

Page 478: ...ation bale scales B39 Position of cleaning fan B41 B41 1 Upper twine 1 B42 B42 2 Upper twine 2 B43 B43 3 Upper twine 3 B44 B44 4 Upper twine 4 B45 B45 5 Upper twine 5 B46 B46 6 Upper twine 6 B47 B47 7 Upper twine 7 B48 B48 8 Upper twine 8 B55 B55 CH2 Bale scales at rear B56 B56 CH1 Bale scales at front B57 B57 Speed of knotter cleaning B61 B61 Twine box on left locked B62 B62 Twine box on right lo...

Page 479: ...f steering axle locked Self steering axle released Diagnostics pushbutton When the pushbutton is pressed the bar must be in the lower marked area of the bar display When the pushbutton is not pressed the bar must be in the upper marked area of the bar display 15 1 S5 S6 S3 3 3V 2 5V 1 3V 0 6V 3 1V state 5 EQ000 042 Possible pushbuttons depending on the machine configuration No Pushbutto n Designat...

Page 480: ... Lower bale chute pushbutton Diagnostics supply voltage EQG000 017 No Icon Designation U1 Supply voltage Nominal voltages Display Setting range 12 V total 12 14 5 V 12 V term 12 14 5 V 12 VSi 12 14 5 V 12 V ana 12 14 5 V 8 V dig 8 5 9 1 V 12 V Pow2 12 14 5 V 12 V Pow3 12 14 5 V 8 15 1 1 Checking adjusting sensor B22 Bale on chute Sensor B22 has been preset in the works of the manufacturer Due to h...

Page 481: ... Loosen the nuts 5 on both sides of the sensor 4 Push the sensor 4 upwards until dimension X 5 mm Measured between the upper edge of the sensor 4 and the edge of the signal sheet 3 Tighten the nuts 5 tightening torque 10 Nm In the sensor test check that the sensor 4 is still unattenuated refer to page 69 Æ The sensor has been adjusted correctly if the sensor test shows that the sensor is not alive...

Page 482: ...t shows that the sensor is alive 8 15 2 Menu 15 2 Actuator test WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 21 Observe the safety routine Run actuator test safely refer to page 22 Possible actuators depend...

Page 483: ...active piston side K28 K28 Blade cassette valve active ring side K14 K14 Entire bale K15 K15 MultiBale K16 K16 Cutting rotor valve K17 K17 Starting aid valve K20 K20 Steering axle valve K21 K21 Twine box valve piston side K22 K22 Twine box valve ring side K25 K25 Bale channel flaps rapid traverse mode K30 K30 Knotter cleaning valve 1 K33 K33 Knotter cleaning valve 2 K31 K31 Engine lubricants KM7 K...

Page 484: ... SW D2515020084300000 0D0 EQG000 016 ü Menu 15 Settings has been selected refer to page 69 Press to open the menu Æ The display shows menu Software Information Display range Icon Designation SW Total software version of the machine 8 15 4 Menu 15 4 Error list 15 4 EQ001 080 EQ001 126 ü Menu 15 Settings has been selected refer to page 69 Press to open the menu Æ The display shows menu Error List Me...

Page 485: ...possible cause and remedy refer to page 79 Acknowledging the alarm Press Æ The acoustic signal stops If the malfunction occurs again the alarm message will also appear again 8 16 1 Error Messages Components may be repaired or replaced by a qualified service centre only Contact your dealer Before you contact your dealer collect information about the error by noting down the error number Visually ch...

Page 486: ...neral error or undervoltage 5 There is a cable break general error or overload 6 There is a short circuit or ground fault 7 The mechanism does not respond 8 The frequency is not permitted The pulse width or period is wrong 9 The update rate is outside the normal range As a result communication between sensor and control units is defective 10 The response to an action rate of change is outside the ...

Page 487: ...amaged and has made contact with the vehicle body Cable break BX001 690 1 Signal line 2 Earth line If the input signal has not been recorded there is a broke cable Possible cause The cable is not connected or it is damaged or severed torn off Short circuit BX001 691 1 Signal line 2 Earth line There is a connection between the power supply voltage plus and minus or the signal voltage and ground The...

Page 488: ...Error number Designation Icon 522322 0 Force measurement amplifier 2 channel 1 FMA2 522333 0 Force measurement amplifier 2 channel 2 FMI 1 The lower limit value was not reached Error number Designation Icon 522322 1 Force measurement amplifier 2 channel 1 FMA2 522333 1 Force measurement amplifier 2 channel 2 FMI 12 The logic in the control unit or in the component is defective Error number Designa...

Page 489: ...n 521100 3 Voltage group UB1 High 521101 3 Voltage group UB2 521102 3 Voltage group UB3 521103 3 Voltage group UB4 521104 3 Voltage group UB5 521105 3 Voltage group UB6 521107 3 The power supply of the KMC at the UE connection has an excessively high voltage High FMI 4 There is a cable break short circuit general error or undervoltage Error number Designation Icon 521100 4 Voltage group UB1 LOW 52...

Page 490: ...5 Logical errors 522000 522099 Error number Possible cause Remedy 522000 7 During active lubrication no lubrication flow was detected Top up grease Clean the central lubrication Check the electrical system and the pump 522001 7 The flywheel brake is engaged and the cardan shaft is rotating Release the flywheel brake 522002 7 The starting aid is active while the flywheel brake is engaged 522003 0 T...

Page 491: ...de cassette is down 522013 2 S1 The Raise blade cassette pushbutton is sticking Eliminate the cause of the pushbutton sticking Replace the pushbutton 521014 2 S1 The Lower blade cassette pushbutton is sticking 522015 0 MAX The bale channel flap pressure is too high Switch off the PTO shaft Check the pressure limiting valve for crop blockage Replace the pressure sensor 522016 7 The flywheel brake i...

Page 492: ...orce 522022 0 L MAX The baling force on the left bale channel flap has been exceeded 522023 0 R MAX The baling force on the right bale channel flap has been exceeded 522024 7 The lower twine is torn Check the twine and the twine tensioner 522025 1 1 On the upper twine 1 8 the minimum twine length has not been reached during knotting Check the knotter and knotter triggering Set the sensor 522026 1 ...

Page 493: ..._en BiG Pack 870 HDP BiG Pack 870 HDP XC 87 Error number Possible cause Remedy 522034 0 2 522035 0 3 522036 0 4 522037 0 5 522038 8 6 522039 0 7 522040 0 8 522041 1 1 On the upper twine 1 8 the minimum twine length for the packer feed has not been reached Set the sensor 522042 1 2 522043 1 3 522044 1 4 522045 1 5 522046 1 6 ...

Page 494: ...2 0 4 522053 0 5 522054 0 6 522055 0 7 522056 0 8 522057 1 The knotter shaft has not rotated within one plunger stroke Set the sensor 522058 1 M1 The knotting process has not been concluded within 2 baling ram strokes Check the electrical system of the knotter motor Check the mechanism in the area of the knotter triggering Set the sensor 522059 1 The entire bale MultiBale switchover has not been c...

Page 495: ... the sensor 522064 7 The pick up has not been raised in road mode Raise the pick up 522065 7 The pick up is not detected in road mode Raise the pick up 522066 7 The twine boxes were moved from the locked position without request Raise the twine boxes 522067 7 The twine boxes are not in the locked position and the cardan shaft is active 522068 7 The twine boxes are not in the locked position when t...

Page 496: ...522085 13 The Baling ram at rear sensor is defective Replace the sensor 522086 13 The Baling ram at front sensor is defective 522087 17 The Measure sensor and the Calibrate sensor have been interchanged Swap the plugs of the Measure and Calibrate sensors 522088 7 Packer feed feeder strip sensor Set the sensor 8 16 1 6 Error message from sensors 522100 522299 All error messages from sensors are con...

Page 497: ...Operating Instructions 150000774_00 _en BiG Pack 870 HDP BiG Pack 870 HDP XC 91 522301 6 6 K17 SPN Suspect Parameter Number FMI Icon Designation Explanation SPN Suspect Parameter Number Error number FMI Indicates the type of error refer to page 80 Icon Meaning of the icons refer to page 76 ...

Page 498: ... Plus Comfort Plus Electronics 92 Supplement to Operating Instructions 150000774_00 _en BiG Pack 870 HDP BiG Pack 870 HDP XC 9 Circuit diagram Medium Plus Comfort Plus Electronics 2 150 101 580_en STW Rechner Stromlaufplan 93 ...

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Page 564: ...ng up and down safely 19 Connecting the machine 11 Consumables 17 Cross references 5 D Damaged compressor unit 18 Danger due to machine which is not prepared properly for road travel 16 Danger from damage to the machine 12 Danger from welding work 20 Danger of fire 17 Danger of tipping over on slopes 16 Danger when driving on road and field 16 Danger zone between tractor and machine 14 Danger zone...

Page 565: ...he bale chute 36 M Maintenance and repair work 19 Means of representation 6 Menu 1 Knotter 47 Menu 1 1 Correction value for bale length 48 Menu 1 2 Knotter signal 48 Menu 13 Counters 58 Menu 1 3 Knotter monitoring 49 Menu 13 1 Customer counter 59 Menu 13 2 Total counter 62 Menu 1 4 Blow interval 50 Menu 14 ISOBUS 64 Menu 14 1 Diagnostics Auxiliary AUX 64 Menu 14 2 Driving Speed Display Diagnostics...

Page 566: ...e of the document 6 Scroll wheel 24 Securing raised machine and machine parts against lowering 21 Select detail counter 60 Selecting Counter Detail counter menu 36 Selecting a menu Level 36 Selecting menu 45 Selecting other functions 34 Selecting the customer counter 60 Selecting working screens 32 Service life of the machine 10 Setting target bale length 38 Setting target baling force automatic m...

Page 567: ...ons 150000774_00 _en BiG Pack 870 HDP BiG Pack 870 HDP XC 161 U Unattended parking 17 Unsuitable consumables 17 V Validity 5 Varying functions to KRONE ISOBUS terminal 23 W Warning signs 7 Warnings of property damage and environmental damage 8 ...

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