Hospira LifeCare XL Series Technical & Service Manual Download

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CONTENTS

Technical Service Manual

430-00587-008 (Rev. 2/05)

Section 6

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . .

6-1

6.1 TECHNICAL ASSISTANCE. . . . . . . . . . . . . . . . . . . .

6-1

6.2 ALARM MESSAGES AND ERROR CODES . . . . . . . . . . . . . .

6-1

6.2.1 OPERATIONAL ALARM MESSAGES . . . . . . . . . . . . .

6-2

6.2.2 ERROR CODES REQUIRING TECHNICAL SERVICE . . . . . . . .

6-6

6.2.3 SERVICE MODE . . . . . . . . . . . . . . . . . . . . .

6-11

6.2.3.1

ALARM HISTORY . . . . . . . . . . . . . . . . .

6-11

6.2.3.2

SOFTWARE REVISION NUMBER . . . . . . . . . . . .

6-12

6.2.3.3

RUN TIME AND BATTERY RUN TIME . . . . . . . . . .

6-12

6.2.3.4

PARAMETER PROGRAMMING
(XLM WITH DATAPORT) . . . . . . . . . . . . . . .

6-12

6.3 TROUBLESHOOTING PROCEDURES. . . . . . . . . . . . . . . .

6-14

Section 7

REPLACEABLE PARTS AND REPAIRS . . . . . . . . . . . . . . . . . .

7-1

7.1 REPLACEABLE PARTS . . . . . . . . . . . . . . . . . . . . .

7-1

7.2 REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . .

7-3

7.2.1 SAFETY AND EQUIPMENT PRECAUTIONS . . . . . . . . . . .

7-3

7.2.2 REQUIRED TOOLS AND MATERIALS . . . . . . . . . . . . .

7-3

7.2.3 RUBBER FOOT PAD REPLACEMENT . . . . . . . . . . . . .

7-4

7.2.4 BATTERY WITH WIRE HARNESS ASSEMBLY, BATTERY DOOR, AND

BATTERY DOOR PAD REPLACEMENT . . . . . . . . . . . . .

7-6

7.2.5 SEPARATING THE FRONT ENCLOSURE ASSEMBLY, REAR ENCLOSURE

ASSEMBLY, AND MAIN CHASSIS ASSEMBLY . . . . . . . . . .

7-7

7.2.6 FRONT ENCLOSURE ASSEMBLY, REAR ENCLOSURE ASSEMBLY, OR

MAIN CHASSIS ASSEMBLY REPLACEMENT . . . . . . . . . .

7-9

7.2.7 FRONT ENCLOSURE ASSEMBLY COMPONENT REPLACEMENT . . .

7-10

7.2.7.1

DISPLAY PWA AND MCU/DISPLAY CABLE
REPLACEMENT . . . . . . . . . . . . . . . . . .

7-11

7.2.7.2

FRONT PANEL KEY REPLACEMENT . . . . . . . . . .

7-12

7.2.7.3

CONTROL KNOB, KNOB DETENT, WASHER, GASKET, SNAP
RETAINER, AND DETENT RING REPLACEMENT . . . . .

7-13

7.2.7.4

FRONT PANEL LABEL REPLACEMENT . . . . . . . . .

7-14

7.2.8 REAR ENCLOSURE ASSEMBLY COMPONENT REPLACEMENT . . .

7-14

7.2.8.1

FUSE REPLACEMENT . . . . . . . . . . . . . . . .

7-15

7.2.8.2

POWER SUPPLY PWA REPLACEMENT . . . . . . . . . .

7-17

7.2.8.3

VELCRO RETAINER STRAP REPLACEMENT . . . . . . .

7-19

7.2.8.4

AC (MAINS) POWER CORD AND STRAIN RELIEF BUSHING
REPLACEMENT . . . . . . . . . . . . . . . . . .

7-19

7.2.8.5

AC (MAINS) POWER CORD REPLACEMENT
(INTERNATIONAL) . . . . . . . . . . . . . . . . .

7-21

7.2.8.6

AC RECEPTACLE, EMI SHIELD, AND EQUIPOTENTIAL POST
REPLACEMENT . . . . . . . . . . . . . . . . . .

7-22

7.2.8.7

LIFECARE AC RECEPTACLE, BRACKET, GASKET, SEAL, AND
EQUIPOTENTIAL POST REPLACEMENT . . . . . . . . .

7-23

7.2.8.8

DATAPORT/MCU CABLE ASSEMBLY REPLACEMENT
(XLM WITH DATAPORT) . . . . . . . . . . . . . . .

7-25

7.2.8.9

LIFECARE DATAPORT/MCU CABLE ASSEMBLY REPLACEMENT
(XLM WITH DATAPORT) . . . . . . . . . . . . . . .

7-27

7.2.8.10 POLE CLAMP EXTRUSION, POLE CLAMP BACKING PLATE,

AND ADHESIVE-BACKED INSULATOR REPLACEMENT . . .

7-28

7.2.8.11 POLE CLAMP SHAFT/KNOB ASSEMBLY AND POLE CLAMP

SHAFT TIP REPLACEMENT . . . . . . . . . . . . . .

7-30

7.2.8.12 BUZZER PWA AND MCU/BUZZER CABLE

REPLACEMENT . . . . . . . . . . . . . . . . . .

7-31

Summary of Contents for LifeCare XL Series

Page 1: ...TECHNICAL SUPPORT OPERATIONS ELECTRONIC TECHNICAL SERVICE MANUAL TECHNICAL SUPPORT OPERATIONS ELECTRONIC TECHNICAL SERVICE MANUAL EPS 00587 008 REV 2 05 HOSPIRA Infusion Systems Plum XL Series...

Page 2: ...6 11555 46 11555 54 11555 88 Plum XLM 11846 04 LifeCare XLM 11846 09 11846 27 11846 29 11846 36 11846 42 11846 46 11846 54 11846 88 Plum XLM with DataPort 11859 04 Plum XLM with DataPort Veterinary 12...

Page 3: ...d herein are proprietary information Hospira retains all the exclusive rights of dissemination reproduction manufacture and sale Any party using this document accepts it in confidence and agrees not t...

Page 4: ...96 Third issue 430 00587 004 Rev 12 97 Fourth issue 430 00587 005 Rev 2 99 Fifth issue Updated Table 5 1 Included international DataPort content 430 00587 006 Rev 10 99 Sixth issue Included nurse call...

Page 5: ...CHANGE HISTORY 430 00587 008 Rev 2 05 ii Plum XL Series This page intentionally left blank...

Page 6: ...2 1 2 VOLTAGE REGULATOR CIRCUITRY 4 3 4 2 1 3 BATTERY CHARGER CIRCUITRY 4 4 4 2 2 POWER SUPPLY PWA 4 5 4 2 2 1 SWITCHER CIRCUITRY 4 5 4 2 2 2 VOLTAGE REGULATOR CIRCUITRY 4 6 4 2 2 3 BATTERY CHARGER C...

Page 7: ...3 2 4 PLUNGER DRIVE SUBSYSTEM 4 20 Section 5 MAINTENANCE AND SERVICE TESTS 5 1 5 1 ROUTINE MAINTENANCE 5 1 5 1 1 INSPECTING THE INFUSION SYSTEM 5 1 5 1 2 CLEANING THE INFUSION SYSTEM 5 1 5 1 3 SANITI...

Page 8: ...ENT 7 9 7 2 7 FRONT ENCLOSURE ASSEMBLY COMPONENT REPLACEMENT 7 10 7 2 7 1 DISPLAY PWA AND MCU DISPLAY CABLE REPLACEMENT 7 11 7 2 7 2 FRONT PANEL KEY REPLACEMENT 7 12 7 2 7 3 CONTROL KNOB KNOB DETENT W...

Page 9: ...D SENSOR MCU CABLE ASSEMBLY REPLACEMENT 7 33 7 2 9 2 MECHANISM ASSEMBLY REPLACEMENT 7 35 7 2 9 3 CASSETTE DOOR AND MECHANISM SHIELD REPLACEMENT 7 36 7 2 9 4 OPENER HANDLE ASSEMBLY REPLACEMENT 7 41 Sec...

Page 10: ...Cord 220 VAC Plum XLM 7 23 Figure 7 11 AC Power Cord 220 VAC Plum XLM 7 24 Figure 7 12 DataPort Assembly Domestic 7 26 Figure 7 13 DataPort Assembly International 7 28 Figure 7 14 XL Series Pole Clamp...

Page 11: ...al Product Configurations 1 2 Table 1 2 Conventions 1 5 Table 4 1 Battery Charge Current States 4 4 Table 5 1 Cleaning Solutions 5 2 Table 5 2 Battery Charger Current Test Parameters 5 16 Table 6 1 Op...

Page 12: ...rt is herein referred to as Plum XLM with DataPort Note References to the Plum XL and XLM Infusion Systems apply to the LifeCare XL and XLM Infusion Systems as well Note Unless otherwise stated refere...

Page 13: ...DUCT CONFIGURATIONS The design of the infusion system facilitates its operation in many countries with slight modification to the product Three configurations presented in this manual are detailed in...

Page 14: ...IEC EN 60601 1 2 2001 11555 29 11846 29 11859 29 French 11555 36 11846 36 11859 36 Europe 11846 42 11859 42 Italy 11555 46 11846 46 Swedish 11859 63 Poland 11859 69 Hungary 11859 71 Czech Republic Tab...

Page 15: ...XLM Icon Based and English Language Front Panels PRI SEC TITRATE SET RATE SET VTBI RUN HOLD RESET CLEAR VOL OFF CHARGE SILENCE 0000mL mL mL H ICON BASED ENGLISH LANGUAGE 04K01021 BACK PRIME mL mL H 00...

Page 16: ...cept procedure or statement Information applies to IEC EN 60601 1 2 2001 compliant devices Table 1 2 Conventions Convention Application Example Italic Reference to a section figure table or publicatio...

Page 17: ...this manual are as follows A Ampere AC Alternating current ACE Asynchronous communication element AC RMS Alternating current root mean square A D Analog to digital CMOS Complementary metal oxide semic...

Page 18: ...VCO Voltage controlled oscillator VCC Collector supply voltage VDC Volts DC VDIG Digital voltage VMOT Motor voltage Vpp Volts peak to peak VTBI Volume to be infused A Microampere L microliter S micro...

Page 19: ...stallation The battery may not be fully charged upon receipt of the infusion system Do not place the infusion system in service if it fails the self test CAUTION Infusion system performance may be deg...

Page 20: ...um XLM LCD Test Screens and proceed as follows 1 Connect the infusion system AC mains power cord to a grounded AC mains outlet and confirm the AC mains power icon next to the OFF CHARGE setting illumi...

Page 21: ...sed with the exceptions of country codes 27 and 54 KVO 2 1 mL mL mL H mL 04K01024 2 1 mL H ML AIR IN LINE EMPTY LOW BATTERY KVO VTBI COMPLETE DOOR CASSETTE TURN TO RUN CHECK SETTINGS OCCLUSION SECONDA...

Page 22: ...to Hospira must be properly packaged and sent freight prepaid The foregoing warranty shall be void in the event the product has been misused damaged altered or used other than in accordance with produ...

Page 23: ...SECTION 2 WARRANTY 430 00587 008 Rev 2 05 2 2 Plum XL Series This page intentionally left blank...

Page 24: ...ATING MANUAL A copy of the system operating manual is included with every infusion system Insert a copy here for convenient reference If a copy of the system operating manual is not available contact...

Page 25: ...SECTION 3 SYSTEM OPERATING MANUAL 430 00587 008 Rev 2 05 3 2 Plum XL Series This page intentionally left blank...

Page 26: ...irmware senses malfunctions that could result in gravity flow Volume infused accumulation displays for primary and secondary solutions Flow rate selection from 1 to 999 mL hr in 1 mL increments XL Flo...

Page 27: ...gulator circuitry and battery charger circuitry The following sections describe these circuits 4 2 1 1 SWITCHER CIRCUITRY The primary function of the switcher circuitry is to convert alternating curre...

Page 28: ...egative voltage across capacitor C25 to switch transistor Q9 on through resistor R57 and diode CR14 The Q9 output housekeeping DC HKDC provides the necessary voltage to power both the main regulation...

Page 29: ...States lists the charge current state as a function of the control signals Note Table 4 1 applies to all 115 VAC and 220 VAC infusion systems IC U7A also offers overpower protection for transistor Q6...

Page 30: ...CR15 resistors R22 R68 R73 and R74 capacitors C4 C9 and C34 and transistors Q11 and Q12 provide the DC voltage for IC U2 the current mode switcher controller IC A UL 544 isolation barrier surrounds tr...

Page 31: ...mains forward biased by HKDC through diode CR9 and resistors R11 and R12 While transistor Q2 remains on transistor Q3 is disabled to inhibit POWERHOLD and SPSTIN from affecting the voltage regulator c...

Page 32: ...arm Alarm power backup Motor drivers Pin detector Universal asynchronous receiver transmitter UART XLM with DataPort 4 2 3 1 WATCHDOG CIRCUITRY The watchdog circuitry continuously monitors the MCU PWA...

Page 33: ...OFF CHARGE 4 2 3 4 ALARM CIRCUITRY XLM The alarm circuitry includes an oscillator circuit consisting of inverters U10C U10B and U10E The oscillator circuit generates acoustic power at a predetermined...

Page 34: ...U11A is activated and U11B is de activated and vice versa U11 serves as two hysteresis comparators and its output PS_VALVE is edge detected by the MCU PWA The positive edges are detected by the MCU PW...

Page 35: ...alling equipment with a 1 4 inch phone plug Note Nurse call alarm is not available in IEC compliant infuser Note Do not connect DataPort when infusing 4 2 4 BUZZER PWA XLM The buzzer PWA is installed...

Page 36: ...ers and are cascaded to form a 92 segment 4 back plane by 23 fore plane driver LCD panel U1 is designed to match the drivers and has 88 segments Display data is serially clocked into U2 at pin 21 The...

Page 37: ...imum brightness The current is controlled utilizing a current mode switching technique enabling high efficiency operation with a wide power supply range of 7 to 11 volts The signal VMOT is the supply...

Page 38: ...n and allows the output of rotary switch Hall effect sensors U11 through U15 to be gated through ICs U4 U5 U7 and U8 Resultant output conditions of rotary 0 ROT0 ROT1 and ROT2 at ICs U7A U7B and U7D a...

Page 39: ...and R23 and capacitors C9 C11 and C12 R22 C11 and C12 filter VMOT R18 biases the reference U1 U6B buffers the 2 5 VDC REF The 2 5 VDC REF is boosted by Q1 U6A and associated components to generate th...

Page 40: ...Q5 The driver supplies input to proximal sensor X1 and distal sensor X2 4 2 7 2 RECEIVER CIRCUITRY The receiver consists of an amplifier detector and buffer The amplifier consists of transistors Q3 Q6...

Page 41: ...parated by an inlet valve see Figure 4 1 and Figure 4 2 and operate together to detect air The upper air trap chamber receives fluid from the intravenous IV container through either the primary or sec...

Page 42: ...4004 SECONDARY PORT Y RESEALOR LOCKING CAP FROM PRIMARY CONTAINER PRECISION GRAVITY FLOW REGULATOR CONTROL NOT SHOWN FINGER GRIP OUTLET TO PATIENT LEFT VIEW PRIMARY VALVE AIR IN LINE SENSOR DISTAL PRE...

Page 43: ...nlet outlet valve subsystem and plunger drive subsystem are detailed in the following sections During infusion system operation the mechanism assembly plunger motor drives a lead screw that is coupled...

Page 44: ...are closed Clockwise rotation when viewed from the motor side from the home position opens the primary valve while the secondary valve remains closed Counterclockwise rotation opens the secondary val...

Page 45: ...r motor the plunger drive subsystem includes the following components ball thrust bearing screw coupler assembly and plunger support system The ball thrust bearing is positioned against the mechanism...

Page 46: ...cts such as worn accessories broken instrument connections or damaged cables In addition inspect the infusion system after repair or during cleaning Replace any damaged or defective external parts See...

Page 47: ...of the cleaning solutions listed in Table 5 1 or a mild solution of soapy water 2 Remove soap residue with clear water Do not use solvents that are harmful to plastic such as isopropyl alcohol or acet...

Page 48: ...ue refer to Figure 5 1 Cleaning the Buzzer then proceed as follows 1 Separate the front and rear enclosures as described in Section 7 2 5 leaving the main chassis in the rear enclosure 2 Inspect the b...

Page 49: ...oduct evaluation information 5 2 1 EQUIPMENT REQUIRED The PVT requires the following equipment or equivalents Graduated cylinder 25 mL with 0 2 mL graduations Type A Sterile water or tap water in two...

Page 50: ...cons and English Language Equivalents SECONDARY PRIMARY DOSE COMPLETE BACKPRIME ALARM SILENCE PRIMARY SECONDARY TITRATE XL KEEP VEIN OPEN AIR IN LINE BACKPRIMING RUN O S TURN TO RUN OCCLUSION DOOR CAS...

Page 51: ...ang two sterile water containers at a height of 18 to 24 inches 46 to 60 cm above the pumping chamber of the infusion system 3 Connect the infusion system to AC mains power Conduct all tests with the...

Page 52: ...s set rate screen Note If the LCD test screen does not match Figure 5 3 or Figure 5 4 exactly contact Hospira Note If an alarm condition occurs during the self test turn the control knob to OFF CHARGE...

Page 53: ...following keys to verify that each key activates and the screen responds S raises the value of volume delivered T lowers the value of volume delivered 3 Turn the control knob to RUN Press and hold ea...

Page 54: ...ls sound 3 Press SILENCE Verify the alarm mutes 4 Close the cassette door 5 2 9 ALARM LOUDNESS AND LOCK FUNCTION TESTS XLM To perform the alarm loudness and lock function tests proceed as follows 1 Tu...

Page 55: ...id a few drops maximum occurs 4 Open the cassette door and check the distal end of tubing for fluid flow Verify a minimal flow of fluid a few drops maximum occurs Note A small amount of fluid may be e...

Page 56: ...40 mL hr 4 Turn the control knob to SET VTBI 5 Set the volume to 100 mL 6 Open the three way stopcock to air 7 Turn the control knob to RUN and allow the infusion system to stabilize for one minute Ve...

Page 57: ...R VOL to clear previous value Verify four beeps sound 9 Assure the graduated cylinder is dry 10 Turn the control knob to RUN to start pumping fluid Verify volume delivered is 20 1 mL Verify that after...

Page 58: ...ord to a safety analyzer 2 Connect the safety analyzer ground lead to the infusion system ground test point screw located on the rear of the infusion system 3 Check the leakage current with the safety...

Page 59: ...porary portable operation includes patient transfer from one location to another The infusion system should be connected to AC mains power whenever possible to allow the battery to remain fully charge...

Page 60: ...ent test refer to Figure 5 7 Battery Charger Current Test Configuration then proceed as follows Note Make certain the battery is in good condition and charged If necessary use a second battery for thi...

Page 61: ...the lower left corner of the rear case The resistance should not exceed 1 ohm 3 Connect the infusion system to AC mains power 4 Turn the control knob to the SET RATE position 5 Measure the voltage on...

Page 62: ...the following commands from the terminal emulator T 0 I45A4 CR where CR Carriage Return Note Commands are case sensitive 11 Verify the response message is in the following format FXX YYYY RZZZZ where...

Page 63: ...mping fluid 5 Measure the continuity between pin 4 and pin 5 with a DMM Verify there is an open circuit between the two pins 6 After several pumping cycles clamp the tubing proximal to the cassette Af...

Page 64: ...s within the United States to the following address Hospira Inc Technical Support Operations 755 Jarvis Drive Morgan Hill California 95037 For technical assistance product return authorization and to...

Page 65: ...V site or replace administration set If condition recurs contact Hospira 01 2 Distal occlusion alarm Distal pressure above 10 psi for two plunger strokes 01 3 Distal occlusion alarm Distal pressure ab...

Page 66: ...The VTBI for the primary channel has been delivered Discontinue infusion or change container and program new VTBI setting 12 2 Secondary VTBI complete alarm The VTBI for the secondary channel has bee...

Page 67: ...does not have enough time to process the received data due to UART hardware failure Replace MCU PWA Section 7 2 9 1 16 1 TURN TO RUN Control knob in between valid states for five minutes Control knob...

Page 68: ...harged battery Connect to AC power turn control knob to OFF CHARGE or replace the battery 19 1 DOOR DOOR CASSETTE XL only or Door open Cassette door open Turn control knob to OFF CHARGE or close casse...

Page 69: ...checksum failure during operation MCU RAM error Replace MCU PWA Section 7 2 9 1 21 3 Checksum of operational parameters failure at startup MCU RAM error 21 4 Checksum of operational parameters failure...

Page 70: ...45 4 TITRATE key stuck in ON position Switch S4 on display PWA shorted or stuck Replace display PWA Section 7 2 7 1 Front panel key stuck Replace key Section 7 2 7 2 Replace front enclosure assembly...

Page 71: ...signal is continuous low during re synchronization Position sensor failure Replace mechanism assembly Section 7 2 9 2 Enable circuit failure Check connection at J8 on MCU PWA If condition recurs conta...

Page 72: ...defective Section 7 2 8 1 If condition recurs contact Hospira ADC failure Replace MCU PWA Section 7 2 9 1 73 2 5 VDC ADC reference voltage out of tolerance 2 5 VDC reference to ADC missing or bad Che...

Page 73: ...OM internal failure Contact Hospira EEPROM decode circuitry failure 94 1 Control knob signal seen when disabled Control knob circuitry failure Replace display PWA Section 7 2 7 1 94 2 Illegal control...

Page 74: ...service mode and the control knob is turned to the SET RATE position the alarm history can be viewed In viewing the alarm history list large digits indicate an alarm error number Er01 Er02 Er03 and s...

Page 75: ...e battery run time To clear the battery run time simultaneously press and hold the PRI SEC key and the BACKPRIME key for four seconds The small digits flash and an audible tone sounds four times at a...

Page 76: ...he range is between 0 and 9999 Use the S and T keys to change the value The S key increases the value up to but does not exceed 9999 The T key decreases the value down to but does not pass 0 6 2 3 4 3...

Page 77: ...le Replace display PWA or ribbon cable Alarm loudness test Section 5 2 8 Section 5 2 9 Corrosive buildup on bottom surface of the buzzer located on the MCU board Clean buzzer see Section 5 1 4 Defecti...

Page 78: ...ach lead to T point screw on rear of infusion system Defective AC mains cordset Replace AC mains cordset Defective power supply PWA Replace power supply PWA Battery charger current test optional Secti...

Page 79: ...SECTION 6 TROUBLESHOOTING 430 00587 008 Rev 2 05 6 16 Plum XL Series This page intentionally left blank...

Page 80: ...S Replaceable parts for the infusion system are itemized in the spare parts price list and are identified in Figure 9 1 Illustrated Parts Breakdown Table 9 2 IPB for the Infusion System identifies eac...

Page 81: ...SECTION 7 REPLACEABLE PARTS AND REPAIRS 430 00587 008 Rev 2 05 7 2 Plum XL Series This page intentionally left blank...

Page 82: ...PWAs in antistatic bags before placing them on any surface 7 2 2 REQUIRED TOOLS AND MATERIALS The following tools and materials or equivalents are required for the replacement procedures in this sect...

Page 83: ...pads 4 Using a 3 8 inch wood chisel or an X acto knife remove the rubber foot pad and scrape the enclosure recess to remove adhesive residue Note Each adhesive backed rubber foot pad is bonded in its...

Page 84: ...rvice Manual 7 5 430 00587 008 Rev 2 05 Figure 7 1 Bottom View of the Infusion System BATTERY DOOR 6 32 x 1 2 HEX HEAD SCREW BATTERY DOOR PAD BATTERY CABLE BATTERY WITH WIRE HARNESS ASSEMBLY CHARGER C...

Page 85: ...infusion system Remove the battery door and replace it if necessary 5 Inspect the battery door pad for damage If the pad is damaged remove it using an X acto knife and mild solvent Dry the battery doo...

Page 86: ...2 Disconnect the infusion system from AC mains power 3 Remove the battery door and battery as described in Section 7 2 4 4 Using the medium size flat blade screwdriver remove the two remaining hex he...

Page 87: ...7 8 Plum XL Series Figure 7 2 Front Enclosure Main Chassis Assembly and Rear Enclosure MCU DISPLAY CABLE FRONT ENCLOSURE MAIN CHASSIS ASSEMBLY DATAPORT MCU CABLE MCU BUZZER CABLE AC POWER CORD GASKET...

Page 88: ...cific components described in Section 7 2 7 Front Enclosure Assembly Component Replacement 3 To replace the rear enclosure assembly remove the specific components described in Section 7 2 8 Rear Enclo...

Page 89: ...itch activated front panel keys Control knob knob detent washer and snap retainer Front panel label To replace the front enclosure assembly components refer to either Figure 7 3 Display PWA and MCU Di...

Page 90: ...Use proper ESD grounding techniques when handling components Wear an antistatic wrist strap and use an ESD protected workstation Store the PWA in an antistatic bag before placing it on any surface To...

Page 91: ...y cable replacement perform the PVT in Section 5 2 7 2 7 2 FRONT PANEL KEY REPLACEMENT Recommended tools for this procedure are a medium size flat blade screwdriver and No 2 Phillips screwdriver The r...

Page 92: ...2 7 2 4 Using long needle nose pliers carefully remove the snap retainer 5 Remove the control knob knob detent shim washer gasket and detent ring 6 Inspect the magnet on the knob detent If the magnet...

Page 93: ...g a mild solvent remove adhesive residue from the front panel assembly recess 5 Remove the adhesive backing from the replacement front panel label and press the label into place on the front enclosure...

Page 94: ...C then proceed as follows 1 Separate the front enclosure assembly and rear enclosure assembly as described in Section 7 2 5 2 Remove the two plastic fuse covers Using the fuse puller remove the two fu...

Page 95: ...00587 008 Rev 2 05 7 16 Plum XL Series Figure 7 5 Fuse Replacement 115 VAC Figure 7 6 Fuse Replacement 220 VAC FUSE COVER 2 FUSE 2 REAR ENCLOSURE ASSEMBLY 04K01034 AC POWER CORD FUSE COVER 2 FUSE 2 RE...

Page 96: ...Wire Color Coding 3 Disconnect the AC mains power cord wire from J17 see Table 7 1 4 For all infusion systems except Plum XL domestic disconnect the AC mains power cord wire from J18 see Table 7 1 5...

Page 97: ...A Table 7 1 Wire Color Coding Voltage Wire Color Signal Connects To Black Hot line J16 White Neutral J17 Green Ground Rear panel Brown Hot line J16 Blue Neutral J17 Yellow green Earth J18 6 32 x 5 16...

Page 98: ...asher Washer Flat 6 Screw 6 32 x 3 4 Hex Head Slotted w Washer XL Screw 6 32 x 1 Hex Head Slotted w Washer XLM CAUTION Use proper ESD grounding techniques when handling components Wear an antistatic w...

Page 99: ...2 Reassemble the device in the exact reverse order of disassembly Note XLM with DataPort When joining the front and rear enclosures do not pinch the DataPort MCU cable between the two enclosures 13 Co...

Page 100: ...Plum XLM or Figure 7 11 AC Power Cord 220 VAC Plum XLM then disconnect the power cord from the rear of the infusion system and connect the replacement power cord Replacement of the AC mains power cord...

Page 101: ...assembly and rear enclosure assembly as described in Section 7 2 5 2 Remove the power supply PWA as described in Section 7 2 8 2 3 Remove the hex nut and two washers holding the EMI shield to the equ...

Page 102: ...lacement parts for this procedure are Receptacle AC Gasket AC Receptacle Seal Housing AC Receptacle Bracket AC Receptacle Assembly Cable DataPort Ground Post Equipotential Shield EMI Nut Hex Metric DI...

Page 103: ...C receptacle bracket Inspect both for damage and replace if necessary 9 Remove the AC receptacle housing seal inspect for damage and replace if necessary 10 Remove the AC receptacle gasket inspect for...

Page 104: ...12 DataPort Assembly Domestic and proceed as follows 1 Separate the front enclosure assembly and rear enclosure assembly as described in Section 7 2 5 2 Remove the power supply PWA as described in Se...

Page 105: ...ND REPAIRS 430 00587 008 Rev 2 05 7 26 Plum XL Series Figure 7 12 DataPort Assembly Domestic 4 40 x 5 16 LOCK SCREW KIT DATAPORT GROUND CABLE ASSEMBLY 04K01041 4 40 LOCK SCREW CONNECTOR REAR ENCLOSURE...

Page 106: ...e two hex head screws and two shoulder washers securing the DataPort cap Remove the DataPort cap Inspect all items for damage and replace if necessary 4 Using the 3 16 nutdriver remove the two 4 40 co...

Page 107: ...rounding techniques when handling components Wear an antistatic wrist strap and use an ESD protected workstation Store the PWA in an antistatic bag before placing it on any surface To replace the pole...

Page 108: ...two hex head screws 7 Remove the adhesive backing from the replacement insulator Completely cover the pole clamp backing plate with the replacement insulator Press firmly to adhere the insulator to t...

Page 109: ...tip refer to Figure 7 14 then proceed as follows 1 Turn the control knob to OFF CHARGE 2 Disconnect the infusion system from AC mains power 3 Turn the pole clamp shaft knob assembly counterclockwise...

Page 110: ...8 12 BUZZER PWA AND MCU BUZZER CABLE REPLACEMENT Recommended tools for this procedure are a medium size flat blade screwdriver and a 1 4 inch nutdriver The replacement parts for this procedure are PWA...

Page 111: ...includes the replacement of the following MCU PWA and sensor MCU cable assembly Mechanism assembly Cassette door and mechanism shield Opener handle assembly Note The MCU PWA is not supplied with the m...

Page 112: ...cable assembly from J7 input output motor cable assembly from J8 primary secondary motor cable assembly from J9 3 Inspect the cables and replace if necessary 4 Slide the MCU PWA out of the main chassi...

Page 113: ...e tie is tight and cut away any excess using the diagonal cutters 14 Reassemble the device in the exact reverse order of disassembly Note XLM with DataPort When joining the front and rear enclosures d...

Page 114: ...6 32 x 1 2 Hex Head Slotted Tie Cable Mount Cable Tie Adhesive Back CAUTION Use proper ESD grounding techniques when handling components Wear an antistatic wrist strap and use an ESD protected workst...

Page 115: ...sures 8 Connect the infusion system to AC mains power 9 XLM with DataPort only Perform the following steps to verify proper operation of the DataPort Enter the service mode as described in Section 6 2...

Page 116: ...h needle nose pliers Simultaneously pull out and rotate the cassette door retainer clip toward the cassette door Note When removing the cassette door the left side door clip may fall free Verify the p...

Page 117: ...TION 7 REPLACEABLE PARTS AND REPAIRS 430 00587 008 Rev 2 05 7 38 Plum XL Series Figure 7 18 Mechanism Shield Replacement 04K01012 DOOR ASSEMBLY OPENER HANDLE ASSEMBLY MECHANISM SHIELD MECHANISM ASSEMB...

Page 118: ...30 00587 008 Rev 2 05 Figure 7 19 Cassette Door Replacement 1 of 3 Figure 7 20 Cassette Door Replacement 2 of 3 04K01014 MECHANISM ASSEMBLY DOOR ASSEMBLY LEFT SIDE DOOR CLIP 04K01015 OPENER HANDLE ASS...

Page 119: ...Rev 2 05 7 40 Plum XL Series Figure 7 21 Cassette Door Replacement 3 of 3 Figure 7 22 Cassette Door Replacement Bottom View 04K01017 CASSETTE DOOR PIVOT RETAINER CLIP 04K01016 MECHANISM ASSEMBLY OPEN...

Page 120: ...cribed in Section 7 2 9 2 3 Lift the opener handle assembly Open and disengage the cassette door Close the opener handle assembly 4 Remove the retaining ring 5 Insert the medium size flat blade screwd...

Page 121: ...0 00587 008 Rev 2 05 7 42 Plum XL Series Figure 7 23 Opener Handle Assembly Replacement 1 of 3 04K01001 RETAINING RING HANDLE SPRING HOLDER TORSION SPRING J7 J8 J9 OPENER HANDLE HANDLE ROLLER MECHANIS...

Page 122: ...7 24 Opener Handle Assembly Replacement 2 of 3 Figure 7 25 Opener Handle Assembly Replacement 3 of 3 04K01018 HANDLE ROLLER DOOR PIVOT RETAINER TORSION SPRING RETAINING RING MECHANISM ASSEMBLY J7 J8 J...

Page 123: ...SECTION 7 REPLACEABLE PARTS AND REPAIRS 430 00587 008 Rev 2 05 7 44 Plum XL Series This page intentionally left blank...

Page 124: ...d replacement with color coded leads and polarized connector Battery Operation XL XLM A fully charged new battery provides eight hours of operation at 125 mL hr or 1000 mL total volume delivered which...

Page 125: ...s KVO XL 1 mL hr XLM The lower of 1 0 mL hr or the last rate delivered DOSE LIMIT RANGE XL 1 to 9999 mL hr in 1 mL increments XLM 0 1 to 99 9 mL in 0 1 mL increments 100 to 9999 mL in 1 mL increments...

Page 126: ...a fully charged new battery provides approximately five hours of operation or 625 mL total volume delivered whichever occurs first The infusion system displays a low battery alarm approximately 30 min...

Page 127: ...se limits and total volume delivered are maintained indefinitely ELECTRICAL SAFETY Designed to meet IEC 60601 1 2 standards Attention Consult accompanying documents Terminal for connection of an equip...

Page 128: ...strated Parts Breakdown 2 sheets Not Applicable 9 2 Front Enclosure Rear Enclosure and Main Chassis Assemblies 9 3 Front Enclosure Assembly 9 4 Rear Enclosure Assembly XL Domestic 9 5 Rear Enclosure A...

Page 129: ...05916 9 27 Power Supply PWA Schematic XLM with DataPort 4 sheets 249 05916 9 28 Buzzer PWA Schematic 249 05903 Table 9 2 IPB for the Infusion System Index No Nomenclature Replacement Procedure 1 Enclo...

Page 130: ...sembly Cable MCU Buzzer Section 7 2 8 12 29 Strap Velcro 1 75 in x 10 in Black Section 7 2 8 3 30 Gasket Front Rear Enclosure Section 7 2 6 31 Gasket Front Rear Enclosure Section 7 2 6 32 Knob Control...

Page 131: ...st Equipotential Section 7 2 8 6 Section 7 2 8 7 62 Bumper XL MCU Section 7 2 7 1 63 Screw 6 32 x 1 2 Hex Head Slotted with Washer As Applicable 64 Screw 10 32 x 1 2 Hex Head Slotted with Washer As Ap...

Page 132: ...Flat 253 x 050 Thk As Applicable 79 Washer Flat 566 x 255 x 030 Thk SS As Applicable 80 Cable Tie Section 7 2 9 1 Section 7 2 9 2 81 Mount Cable Tie Adhesive Back Section 7 2 9 2 82 Screw 4 40 x 1 4 H...

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Page 134: ...l 9 7 430 00587 008 Rev 2 05 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 04K04002 2 31 30 32 HOSPIRA INC Figure 9 1 Illustrated Parts Breakdown DRAWING NO NOT APPLICABL...

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Page 136: ...001 53 52 51 50 49 60 57 56 55 54 35 36 37 38 39 40 41 44 45 46 47 58 59 42 43 68 67 66 64 63 62 61 69 70 71 72 73 74 75 76 77 78 79 33 34 83 82 81 80 48 65 84 HOSPIRA INC Figure 9 1 Illustrated Parts...

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Page 138: ...vice Manual 9 11 430 00587 008 Rev 2 05 04K04007 30 2 3 63 63 31 14 28 27 1 23 63 63 HOSPIRA INC Figure 9 2 Front Enclosure Rear Enclosure and Main Chassis Assemblies DRAWING NO NOT APPLICABLE Rev N A...

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Page 140: ...echnical Service Manual 9 13 430 00587 008 Rev 2 05 33 34 32 35 12 1 42 51 36 50 7 66 23 04K03002 62 62 37 HOSPIRA INC Figure 9 3 Front Enclosure Assembly DRAWING NO NOT APPLICABLE Rev N A Sheet 1 of...

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Page 142: ...l 9 15 430 00587 008 Rev 2 05 04K04010 64 18 19 5 4 65 44 41 43 25 76 72 3 67 14 29 21 22 20 64 65 44 43 72 72 26 76 HOSPIRA INC Figure 9 4 Rear Enclosure Assembly XL Domestic DRAWING NO NOT APPLICABL...

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Page 144: ...l 9 17 430 00587 008 Rev 2 05 04K04011 21 77 78 29 61 3 73 25 43 44 40 13 22 20 65 4 65 44 43 73 77 77 26 75 75 HOSPIRA INC Figure 9 5 Rear Enclosure Assembly XL International DRAWING NO NOT APPLICABL...

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Page 146: ...30 00587 008 Rev 2 05 20 14 21 19 10 68 65 65 3 4 43 44 44 43 76 72 72 25 5 72 26 76 28 54 55 18 64 64 22 41 29 69 04K04005 HOSPIRA INC Figure 9 6 Rear Enclosure Assembly XLM Domestic DRAWING NO NOT A...

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Page 148: ...7 008 Rev 2 05 28 68 10 18 61 65 73 20 21 22 78 13 29 75 75 77 43 43 77 25 77 73 4 64 19 54 64 55 40 3 25 77 44 44 04K04006 65 HOSPIRA INC Figure 9 7 Rear Enclosure Assembly XLM International DRAWING...

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Page 150: ...h DataPort Domestic DRAWING NO NOT APPLICABLE REV N A SHEET 1 OF 1 20 14 21 19 70 10 68 27 6 65 65 3 26 4 43 44 44 43 76 72 72 26 72 76 25 72 25 28 54 55 18 64 64 22 71 41 29 69 04K04003 DRAWING NO NO...

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Page 152: ...K09002 27 6 18 64 10 68 54 28 55 4 65 5 43 25 44 75 77 19 71 25 3 78 71 61 39 22 21 20 77 75 73 77 26 75 73 77 77 44 43 64 65 73 HOSPIRA INC Figure 9 9 Rear Enclosure Assembly XLM with DataPort Intern...

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Page 154: ...AWING NO NOT APPLICABLE REV N A SHEET 1 OF 1 04K01033 65 4 65 5 6 28 68 68 68 68 10 54 59 55 18 64 19 3 20 21 22 64 27 71 60 56 57 61 79 71 71 71 53 40 53 58 74 44 44 74 75 28 75 27 26 26 84 83 82 82...

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Page 156: ...Technical Service Manual 9 29 430 00587 008 Rev 2 05 04K04012 24 63 6 8 9 2 HOSPIRA INC Figure 9 11 Main Chassis Assembly DRAWING NO NOT APPLICABLE Rev N A Sheet 1 of 1...

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Page 158: ...Technical Service Manual 9 31 430 00587 008 Rev 2 05 04K04025 16 15 63 17 53 53 53 HOSPIRA INC Figure 9 12 Battery Replacement DRAWING NO NOT APPLICABLE Rev N A Sheet 1 of 1...

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Page 164: ...MPLIFIER OPTICAL SENSORS BPSV_EN AIROPT 3V75REF MCU PWA MCU LEDRUN LED DRIVER LED DRIVER SERIAL DATA LINE ELON LCD DISPLAY DRIVER EL BACKLIGHT DRIVER DISPLAY PWA RUN LCD DISPLAY EL BACKLIGHT KEYPAD MO...

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Page 166: ...Technical Service Manual 9 39 430 00587 008 Rev 2 05 HOSPIRA INC Figure 9 15 MCU PWA Schematic XL DRAWING NO 249 00530 009 Rev F Sheet 1 of 2...

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Page 170: ...Technical Service Manual 9 43 430 00587 008 Rev 2 05 HOSPIRA INC Figure 9 16 MCU PWA Schematic XLM DRAWING NO 249 05907 002 Rev D Sheet 1 of 2...

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Page 174: ...Technical Service Manual 9 47 430 00587 008 Rev 2 05 HOSPIRA INC Figure 9 17 MCU PWA Schematic XLM with DataPort DRAWING NO 249 05701 001 Rev C Sheet 1 of 18...

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Page 178: ...Technical Service Manual 9 51 430 00587 008 Rev 2 05 NOTE NURSE CALL VERSION ONLY HOSPIRA INC Figure 9 17 MCU PWA Schematic XLM with DataPort DRAWING NO 249 05701 001 Rev C Sheet 3 of 18...

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Page 210: ...Technical Service Manual 9 83 430 00587 008 Rev 2 05 HOSPIRA INC Figure 9 18 Display PWA Schematic XL DRAWING NO 249 00531 005 Rev F Sheet 1 of 1...

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Page 234: ...Technical Service Manual 9 107 430 00587 008 Rev 2 05 HOSPIRA INC Figure 9 22 Pin Detector Flex Circuit Schematic DRAWING NO 249 00539 001 Rev B Sheet 1 of 1...

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Page 256: ...ce Manual 9 129 430 00587 008 Rev 2 05 W 150V 3 9 W 4 220 250 1N4937 MTP3N50 0 562 W 4700p 470p 33 2K HOSPIRA INC Figure 9 27 Power Supply PWA Schematic XLM with DataPort DRAWING NO 249 05916 006 Rev...

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Page 258: ...Technical Service Manual 9 131 430 00587 008 Rev 2 05 LM2940CT HOSPIRA INC Figure 9 27 Power Supply PWA Schematic XLM with DataPort DRAWING NO 249 05916 006 Rev F Sheet 2 of 4...

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Page 264: ...GDIG J1 5 GDIG J1 1 LOCKOUT1 J1 2 LOCKOUT2 J1 6 N C 68 1 1 R2 22K 1 4W 2 B E 1 C 3 Q1 PN2222 ALARM VOLUME SWITCH LOW 3 SW1 HIGH 1 2 BLK BUZ1 PIEZO SPEAKER BUZZER RED LOCKOUT SWITCH 3 2 UNLK SW2 LK 1 G...

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Page 266: ...ectromagnetic emissions compliance and guidance for XLM Series infusion systems Table A 1 Guidance and Manufacturer s Declaration Electromagnetic Emissions Emissions Test Compliance Electromagnetic En...

Page 267: ...e dips short interruptions and voltage variations on power supply input lines IEC 61000 4 11 5 Ur 95 dip in Ur for 0 5 cycle 40 Ur 60 dip in Ur for 5 cycles 70 Ur 30 dip in Ur for 25 cycles 5 Ur 95 di...

Page 268: ...ectromagnetic Immunity for Life Supporting Equipment and Systems Immunity Test IEC 60601 Test Level Compliance Level Electromagnetic Immunity Guidance Portable and mobile RF communications equipment s...

Page 269: ...s the electromagnetic environment due to fixed RF transmitters an electromagnetic site survey should be considered If the measured field strength in the location in which the LifeCare XLM with DataPor...

Page 270: ...tance for transmitters in the ISM frequency bands between 150 kHz and 80MHz and in the frequency range 80 MHz to 2 5 GHz to decrease the likelihood that mobile portable communications equipment could...

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Page 272: ...10 Lockout switch 4 11 Replacement 7 31 Schematic 9 137 C Cassette 4 16 Door replacement 7 36 Channel label 6 13 Cleaning 5 1 Solutions 5 2 Communication selection 6 13 Component designators 1 6 Consi...

Page 273: ...acement 7 9 Front panel Key replacement 7 12 Label replacement 7 14 Fuse replacement 7 15 G General description 4 1 Global product configurations 1 2 H High volume audible alarm 4 10 Hospira 6 1 I Ico...

Page 274: ...Port 6 12 Channel label 6 13 Communication selection 6 13 Soft ID 6 13 Performance verification test 5 4 Alarm loudness and lock function XLM 5 9 Alarm loudness test XL 5 9 Battery legend test 5 10 De...

Page 275: ...33 Separating the front rear and main chassis assemblies 7 7 Strain relief bushing 7 19 Velcro retainer strap 7 19 Required tools and materials 7 3 Routine maintenance 5 1 Cleaning 5 1 Inspecting the...

Page 276: ...ine alarm 5 12 Free flow 5 10 Keypad and control knob 5 8 Nurse call function 5 18 Open door alarm 5 9 Performance verification 5 4 Proximal occlusion 5 10 Self 1 9 5 7 Theory of operation 4 1 Electro...

Page 277: ...INDEX 430 00587 008 Rev 2 05 I 6 Plum XL Series This page intentionally left blank...

Page 278: ...5 277 191 5 261 411 5 285 796 5 217 019 5 341 476 Vesphene IIse Manu Klenz Coverage HB Dispatch Precise Formula C Sporicidin Fluke Fluke Biomedical X acto and Velcro are not trademarks of Hospira Inc...

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