Hospira LifeCare XL Series, Technical & Service Manual

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SECTION 7 REPLACEABLE PARTS AND REPAIRS
430-00587-008 (Rev. 2/05) 7 - 6 Plum XL Series
7.2.4
BATTERY WITH WIRE HARNESS ASSEMBLY, BATTERY
DOOR, AND BATTERY DOOR PAD REPLACEMENT
Recommended tools and materials for this procedure are a medium size flat blade
screwdriver, an X-acto knife, and mild solvent.
The replacement parts for this procedure are:
Screw, 6-32 x 1/2, Hex Head, Slotted
Assembly, Battery, with Wire Harness
Pad, Door, Battery
Door, Battery
To replace the battery, battery door, and battery door pad, refer to Figure 7-1 , then proceed
as follows:
1. Turn the control knob to OFF/CHARGE.
2. Disconnect the infusion system from AC (mains) power.
3. Set the infusion system on its back to access the bottom.
4. Using a medium size flat blade screwdriver, remove the hex head screw securing
the battery door to the infusion system. Remove the battery door and replace it if
necessary.
5. Inspect the battery door pad for damage. If the pad is damaged, remove it using an
X-acto knife and mild solvent. Dry the battery door thoroughly, and install a new
battery door pad on the battery door.
6. Disconnect the battery cable from the charger circuit cable. Pull the battery cable
wires and connector outside the enclosure. Remove the battery.
7. Connect the replacement battery cable to the charger circuit cable.

Note: The cable connectors are keyed so that cables cannot be connected
incorrectly.
8. Insert the replacement battery into the enclosure, confirming that the battery cable
is not pinched between the battery and the enclosure.
9. Using a medium size flat blade screwdriver, replace and tighten the hex head screw
to secure the battery door to the infusion system.
10. Connect the infusion system to AC (mains) power.
To verify successful battery, battery door, and battery door pad replacement, perform the
PVT in
Section 5.2 .