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Haemonetics ACP 215 Service Manual Download Page 7

7

Haemonetics

®

 ACP

®

 215 Service Manual

P/N SM-ACP215-01-EN, Manual revision: AB

Consumables Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Filter Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Printer Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

Installing the Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Loading Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Printer Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Printer Test  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Diagnostic Testing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

Power Supply  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Printer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Functional/Pump/Shaker Check  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Rotor Durometer 
Test  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Valves Test  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
DPM and SPM Sensor Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Keyboard Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Centrifuge Cover and Lock Test  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Centrifuge Speed, Noise and Bowl Vibration Test . . . . . . . . . . . . . . . . . .98
Fluid Sensor Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Line Sensor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Air Detector Test  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Leakage Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Ground Continuity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

Service Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

Calibration and Configuration 105

Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

Pneumatic System Pressure Calibration . . . . . . . . . . . . . . . . . . . . . . . .106
Line Sensor Signal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
A/D Calibration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

Market Configuration Procedure – International/North America. . . . . . . . . 110

Language  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

Procedure # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Clock and Date Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

Disassembly 127

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

Cautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Static Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

Rear Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

Rear Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

Summary of Contents for ACP 215

Page 1: ...HAEMONETICS CORPORATION 400 Wood Road Braintree MA 02184 USA 0123 Service Manual SM ACP215 01 EN AB January 2016...

Page 2: ...g supplied by qualified Haemonetics personnel Any failure to follow the instructions as described could result in impaired product function injury to the operator or others or void applicable product...

Page 3: ...Pro Tech Dispatch and CitriGuard II are trademarks or registered trademarks of their respective owners Other product names in this document may be trademarks of their respective proprietors and they a...

Page 4: ...eful information regarding a procedure or operating technique when using Haemonetics material Caution advises the operator against initiating an action or creating a situation that could result in dam...

Page 5: ...is Manual 12 What is the Purpose of This Manual 12 System Overview 13 Additional Support 14 Equipment Description 15 General 16 Specifications 17 Dimensions approximate 17 Power Requirements 17 Standa...

Page 6: ...een Test 41 System Tests 41 Centrifuge Cover Test 52 Utilities Mode 54 Configuration 54 Preventive Maintenance and Installation 59 General 61 Preventive Maintenance Frequency 61 Initial Inspection 62...

Page 7: ...ver and Lock Test 98 Centrifuge Speed Noise and Bowl Vibration Test 98 Fluid Sensor Test 99 Line Sensor Test 100 Air Detector Test 100 Leakage Current 100 Ground Continuity 101 Service Report 102 Cali...

Page 8: ...tribution PCB 135 Pinch Valves front 135 Pinch Valves top 135 Air Tank 136 Pinch Valve Compressor 136 Solution and Blood Pump Assembly 136 Pump Rotor 137 SPM DPM Detector Assembly 140 Centrifuge Assem...

Page 9: ...3 Error Messages 154 CPU Error Messages 154 Repair Parts List 173 General 174 RoHS Parts 175 Background 175 Identification of RoHS Circuit Cards 175 Identification of RoHS Compliant Devices 175 Parts...

Page 10: ......

Page 11: ...aemonetics ACP 215 Service Manual P N SM ACP215 01 EN AB Chapter 1 Introduction General 12 Who Should Read This Manual 12 What is the Purpose of This Manual 12 System Overview 13 Additional Support 14...

Page 12: ...cerolization and Deglycerolization system Chapter 3 Principles of Operation Describes the built in test sequences messages sequence of operations and built in utilities Chapter 4 Preventive Maintenanc...

Page 13: ...em Overview The ACP 215 device is an automated cell processor The device has two pumps controlling the flow of fluids to the spinning centrifuge and the shaker The device also has a thermal printer fo...

Page 14: ...y be times however when a component may fail prematurely or due to age or when damage may occur during transportation or as the result of fluid contamination Haemonetics has made an attempt to predict...

Page 15: ...e Glycerolization Disposable Set 19 Elements of the Deglycerol ization Disposable Kit 20 Biohazard Waste Bag 22 Hardware Descriptions 23 Air Detectors 23 Pumps 24 Pinch Valves 26 Centrifuge 27 Fluid D...

Page 16: ...nd installation of the disposable refer to your device s Owner s Operating and Maintenance Manual The ACP 215 device is a combination of four subsystems A disposable set Two electro mechanical devices...

Page 17: ...30 VAC 10 Outlet must be properly grounded Operating frequency 50 60 Hz Current 5 0 Amperes Max at 110VAC 2 5 Amperes Max at 230 VAC Standard Requirements The device will meet the following standards...

Page 18: ...itable for alter nating current only Protection against ingress of vertically dripping water Indicates that the enclosure of the device is designed to be drip proof providing a higher than ordinary le...

Page 19: ...will secure the pump tubing during pump loading and operation Bacteria barrier filter A 0 2 m is integrated on the set downstream of the solution pump This filter acts as a barrier to prevent potenti...

Page 20: ...to the RBC bag using a sterile connection device Elements of the Deglycerol ization Disposable Kit Figure 3 LN235 Deglycerolization disposable set The deglycerolization disposable set contains the fo...

Page 21: ...d of the bowl contains an inlet port connected to the blood line and an outlet port connected to the effluent line Draw pressure monitor DPM filter A 0 2 m filter located on the blood line is used as...

Page 22: ...of each ACP 215 device A bag must be attached at all times to the centrifuge drain tube located at the rear of the device The bag must hang freely with the clamp open visible to the operator Warning...

Page 23: ...will stop and a message will be displayed with information about the condition Circuit Description The air detector signals are independently monitored by the CPU card The signal is 5 VDC when the air...

Page 24: ...The pump motor is a DC brush type equipped with a 500 line quadrature encoder for speed feedback The CPU transmits the desired pump rate and direction to the driver card The driver card compares this...

Page 25: ...1 and M2 are derived from a 2 MHz reference clock using the programmable counters of U70 The direction signals are obtained from data bits by U65 The step and direction signals are optically isolated...

Page 26: ...pen in preparation for installing the disposable set tubing In case of power failure the valves revert to a closed status The glycerolization protocol does not utilize any of the valves but the deglyc...

Page 27: ...ture in the centrifuge well area is mounted in the centrifuge well see Figure 6 on page 27 Excellent drainage is provided in the event of a fluid spill which terminates in a disposable waste bag locat...

Page 28: ...onnected to the bowl exit port is inserted in the line sensor groove The line sensor monitors the effluent and helps to estimate the free hemoglobin level Although the device prints out the estimated...

Page 29: ...he shaker s operations The shaker has a platform to firmly hold the RBC bag in place using magnets The shaker operates at a frequency of 3 Hz and 1 5 inch amplitude displacement peak to peak Note The...

Page 30: ...d at each step and documents the status of the shaker and the centrifuge The printer is also used as a quality control tool that prints a profile of the free hemoglobin level throughout the deglycerol...

Page 31: ...for backplane board to board communications A smaller buffered parallel bus drives the display and keyboard The card houses a custom EPROM which contains the operating system When a program change oc...

Page 32: ...fuge cover switches and the centrifuge power and command signals to the backplane card Its only active function is the control of the 48 VDC supply to the centrifuge The 48 VDC is controlled by relay...

Page 33: ...off all device functions stop see Figure 10 on page 33 Fuse panel Interrupts power to the device in case of excessive current draw The specification information regarding the fuse is as follows 100 1...

Page 34: ...pply and it is for the 5 volt supply Voltage levels must be set with a load applied therefore it is recommended that the supply is adjusted only after installation into the device The 5 volt supply vo...

Page 35: ...a to communicate procedural information to the user The control panel uses traditional membrane keys that are fluid proof and easy to use All keys except the pump control keys have an associated LED t...

Page 36: ...rs are properly installed For information concerning the proper installation of each of the disposable sets please refer to the appropriate protocol operation manual Circuit Description Pressure sensi...

Page 37: ...ensure the correct operation of the procedure In case of an occlusion in the tubing or an interruption in the flow the air detectors stop the pump and a message on the display informs the operator of...

Page 38: ......

Page 39: ...hapter 3 Principles of Operation General 40 System Start up Tests 41 RAM Test 41 CPU Test 41 Screen Test 41 System Tests 41 Centrifuge Cover Test 52 Utilities Mode 54 Configuration 54 Maintenance 91 A...

Page 40: ...de as its name implies the device performs its function as a blood processing system The Utilities mode requires user intervention to execute Utilities provides a means to calibrate the computer to ea...

Page 41: ...s being conducted If the test fails the following message is displayed Screen Test The screen test is a diagnostic tool The system cannot determine if the display pixels are functioning properly Inste...

Page 42: ...me processed values etc This information is not really useful during the system test sequence but would be if the error occurred during the Application mode System and peripheral tests ROM Test A cycl...

Page 43: ...will be displayed Protocol Variables Test A CRC of the protocol variables is computed from the protocol value stored in NVRAM and compared to the CRC stored in the NVRAM which was computed when the pr...

Page 44: ...the device peripherals that use transducers that have offsets These tests are titled A D converter DPM and SPM offset CPU relay and line sensor A D converter The system analog to digital A D converte...

Page 45: ...ed disposable filter If an interlock signal indicates a loaded disposable filter one of the following messages will be displayed and a warning beep will sound once per second If the filter is not remo...

Page 46: ...f the following messages will be displayed SPM FILTER INTERLOCK FAILURE CODE 502 PLEASE POWER OFF DPM FILTER INTERLOCK FAILURE SPM FILTER INTERLOCK FAILURE CODE 504 PLEASE POWER OFF DPM FAILED 20 ANAL...

Page 47: ...e 1902 2194 digital units If the measured offset is greater than the acceptable range the test will fail One of the following error messages will be displayed SPM FAILED 20 ANALOG TEST CODE 11 PLEASE...

Page 48: ...displayed Note The CPU relay is located on the driver PCB Line Sensor The line sensor signal is measured and if the measured signal is less than or greater than the acceptable calibration range a war...

Page 49: ...are used to calculate actual pressure at the DPM or SPM during the application Valve Tests Each valve is sequentially toggled on and off and several conditions are tested during the valve transition T...

Page 50: ...vice Manual WHITE VALVE POSITION FAULT CODE 12 PLEASE POWER OFF GREEN VALVE POSITION FAULT CODE 12 PLEASE POWER OFF BLUE VALVE POSITION FAULT CODE 12 PLEASE POWER OFF YELLOW VALVE POSITION FAULT CODE...

Page 51: ...e will be displayed if current feedback confirmation fails RED VALVE CURRENT FAULT CODE 13 PLEASE POWER OFF WHITE VALVE CURRENT FAULT CODE 13 PLEASE POWER OFF GREEN VALVE CURRENT FAULT CODE 13 PLEASE...

Page 52: ...relate information about the position of the centrifuge cover latch knob One optical sensor controls a 15 VDC signal and the other optical sensor controls a 28 VDC signal The 28 VDC is used by the cen...

Page 53: ...monetics ACP 215 Service Manual P N SM ACP215 01 EN AB is generated The test process simply will not continue or then The start up system tests are now complete PLEASE OPEN CENTRIFUGE COVER PLEASE CLO...

Page 54: ...l the UTILITIES start up screen is displayed The main UTILITIES menu shows four utilities protocols CALIBRATION DIAGNOSTICS CONFIGURATION and MAINTENANCE with an arrow pointing to CALIBRATION See Chap...

Page 55: ...enu Note See configuration setup procedure in Chapter 5 Table 4 Configuration parameter default settings International market North America market Config parameter Default value Config parameter Defau...

Page 56: ...za on Bowl Size Op on DISPLAY NO OPTIONS AVAILABLE Select Available Protocols to User Display Selected Protocols based on Available Protocols Selected Above With Addi ve Without Addi ve User Select St...

Page 57: ...Frozen Blood Only Both Cell Wash Glyceroliza on De Glyceroliza on Bowl Size Op on DISPLAY NO OPTIONS AVAILABLE Select Available Protocols to User Display Selected Protocols based on Available Protoco...

Page 58: ......

Page 59: ...uge 65 Pumps 66 Line Sensor 66 Membrane Panel 66 Deck 67 Air Sensors 67 SPM and DPM 67 Outside of Cabinet 67 Equipment Integrity Inspection 68 Electrical Connections Inspection 68 Pneumatic Connection...

Page 60: ...monetics ACP 215 Service Manual Display 98 Keyboard Test 98 Centrifuge Cover and Lock Test 98 Centrifuge Speed Noise and Bowl Vibration Test 98 Fluid Sensor Test 99 Line Sensor Test 100 Air Detector T...

Page 61: ...preventive maintenance procedure outlined in this chapter should be performed at intervals of 12 months 30 days although maintenance may be required more often if the units receive frequent use with t...

Page 62: ...correct size for the region you are in currently For 110V regions 5 amp fuses are required For 220V regions 2 5 amp fuses are required Cooling fans mounted on rear panel Membrane panel Pump rotors Pu...

Page 63: ...switch is tested Watch for this revision level after you complete the opening and closing of the centrifuge cover as instructed on the display by the device Record this revision level and ensure that...

Page 64: ...g Agents Table 5 on page 64 lists the most commonly used cleaners that are not recommended This list is not intended to be all inclusive For cleaning agents that are not on the above list and you are...

Page 65: ...ions mixing ratios when used 2 Wipe off any excess solution 3 Clean the device using a water wet lint free cloth to remove any solution residue 4 Dry the device using a dry lint free cloth The followi...

Page 66: ...e pump well Pump Shaft 1 Using disinfectant cleaner applied to a paper towel or soft cloth dampened with water clean and dry the pump shaft 2 Reinstall rotors Note The rotors for the pumps are keyed a...

Page 67: ...ner applied to a paper towel or soft cloth dampened with water clean any contamination from the sleeve 3 Using disinfectant cleaner applied to a paper towel a soft cloth dampened with water or an alco...

Page 68: ...fold assembly connections on the top deck distribution board and the valve compressor assembly connections Hardware Inspection 1 Inspect for loose or missing mounting hardware Tighten and repair as re...

Page 69: ...er Replacement Inspect clean and replace if necessary each of the following filters See Parts List on page 176 for correct part numbers The three air filters on the bottom of the device The filter on...

Page 70: ...adapter and the DC plug Installing the Printer The printer arrives with paper already installed If paper needs to be loaded follow instruction under Loading Paper on page 71 then continue on to Printe...

Page 71: ...auto loader catches it and feeds about 10cm of it through the paper cutter Figure 15 Loading paper Printer Connectivity 1 Connect the DPU 414 printer to the device by plugging in one end of the cable...

Page 72: ...to the AC adapt er do NOT touch the pins of the DC plug To remove the AC adapter turn off the power switch first then un plug the AC adapter and the DC plug 3 Plug the PW 4007 U1 AC adaptor into a gr...

Page 73: ...18 Printer controls Printer Test 1 On the UTLITIES menu press MODIFY PROGRAM until the arrow points to MAINTENANCE then press START 2 Press MODIFY PROGRAM until the arrow points to PRINT CALIB then p...

Page 74: ...verload and short circuit Recovery is automatic when the fault is removed The supply provides five DC voltage levels which can be measured on the backplane card at P507 See Table 6 on page 74 for each...

Page 75: ...s MODIFY PROGRAM until the arrow points to PRINT CALIB then press START 5 Press MODIFY PROGRAM until the arrow points to PRINT CALIB VALUES then press Start 6 Verify that the printer prints out the ca...

Page 76: ...he shaker is plugged in and press YES to continue The screen displays The device emits a beeping alert sound 6 Attach the pressure monitor test harness to DPM 7 Attach a Bio Tek Model DPM 11 or equiva...

Page 77: ...and clear tubing in line sensor and close line sensor cover and press YES to continue the screen displays The device continues beeping CHECK CORRECT DISPOSABLE LOADED INSTALL SPM FILTER PRESS YES TO C...

Page 78: ...stopped the screen displays The device continues beeping Note If the bowl makes noise replace it with a new bowl and close and lock the centrifuge cover BOWL SEATING TEST IS CENTRIFUGE COVER LOCKED P...

Page 79: ...ifuge has stopped the following display will appear The device continues beeping BOWL SEATING TEST IS CENTRIFUGE COVER LOCKED PRESS YES TO CONTINUE PUMP TIME HYPE NACL ADDI REAL 0 0 0 0 0 TARG 0 56 50...

Page 80: ...The screen displays 19 Press YES to continue 20 Repeat for the wash solution additive solution and solution air detector screens DE GLYCEROLIZATION PROTOCOL Start Disposable Check List Press YES To Co...

Page 81: ...displays 25 Ensure that the water filled tubing is laced in the blood air detector and the light is on Check Press YES To Continue Solution Pump Loaded Correctly Filter Downstream Pump CCW PUMP TIME H...

Page 82: ...e The screen displays Check Press YES To Continue Bowl is Seated Correctly in the Centrifuge PUMP TIME HYPE NACL ADDI REAL 0 0 0 0 0 TARG 0 56 50 1470 240 Check Press YES To Continue Additive Solution...

Page 83: ...VE PROGRAM twice The screen displays Check Press YES To Continue Secure RBC bag to the Shaker PUMP TIME HYPE NACL ADDI REAL 0 0 0 0 0 TARG 0 56 50 1470 240 ENTER OPERATOR INITIALS A A PRESS YES to SCR...

Page 84: ...ml min 2 ml min 2 Use a contact type digital tachometer Shimpo Model DT105 or equivalent with the tip in contact with the pump rotor mounting screw to measure the pump speed in RPM 3 Measure the speed...

Page 85: ...en displays The BLOOD pump SOLUTION pump and the SHAKER will start 7 Quickly measure the speed of the Blood and the Solution Pumps They will be running at 150 2 RPM Record these values IS FINAL PRODUC...

Page 86: ...on Speed Test 1 Unplug the shaker After a time the screen displays The device emits a beeping alert sound DE GLYCEROLIZATION PROTOCOL HYPERTONIC EQUILIBRATION DELAY PUMP TIME HYPE NACL ADDI REAL x x 0...

Page 87: ...aker has stopped 5 Press SHAKER again to restart the shaker 6 Use a Meylan Model 109 Digital Tachometer or equivalent to measure the operating speed RPM Verify that it is 180 2 RPM Rotor Durometer Tes...

Page 88: ...Haemonetics ACP 215 Service Manual 1 Insert the pump rotor assembly into the fixture Figure 20 Figure 21 Note Ensure the pump rotor and the fixture are engaged by introducing the fixture s stud into...

Page 89: ...89 Haemonetics ACP 215 Service Manual P N SM ACP215 01 EN AB exposed at the fixture opening Figure 22 2 Gently grip the gauge with the opposite hand Note Reset the gauge before taking each measurement...

Page 90: ...ting the durometer hardness value of the roller Figure 25 5 Remove the gauge from the fixture and disengage the rotor from the fixture keeping track of the roller being tested Rotate the roller and re...

Page 91: ...e measured with a finger to keep it from spinning when contacting the Durometer gauge as shown in the figure Figure 26 Rex Model H 1000 A gauge 2 The gauge has a finger grip zone for hand held use tha...

Page 92: ...when the foot of the tool is tangent to the roller and the foot is centered on the roller at the same time Figure 28 4 Take at least 3 measurements per roller and compute the average reading Replace r...

Page 93: ...and START 2 Open all six valves by pressing HIDDEN KEY 2 SHAKER HIDDEN KEY 3 PUMP SPEED UP PUMP START STOP PUMP SPEED DOWN Figure 29 on page 94 for the locations of hidden keys Test valve 1 red 1 Ins...

Page 94: ...and the valve closes 5 Verify that valve 2 closes and its LED is not lit 6 Pressurize the sphygmomanometer or digital pressure meter to 200 mmHg and verify that there is not a leak as evidenced by a...

Page 95: ...valve 5 yellow 1 Press SHAKER and valve 5 yellow opens 2 Install a length 0 170 tubing through the open pinch valve 5 yellow and attach one end to a sphygmomanometer or digital pressure meter 3 Verify...

Page 96: ...problem to power Eng De eng position switch Open Closed or valve current High current See Chapter 7 Haemonetics does not recommend adjusting the valve position switch 5 Exit the valves test by pressi...

Page 97: ...h interlock switch status indicators change to IN Release the plunger and verify that both indicators return to OUT 4 Grasp the DPM white luer plunger and twist clockwise while sliding the plunger in...

Page 98: ...eyboard test using MODIFY PROGRAM and START 2 Press each key save MODIFY PROGRAM for last and verify that LED extinguishes if equipped and key pressed value indicates the correct key name 3 Pressing M...

Page 99: ...complete and centrifuge is ok for use Figure 30 Example of a passing bowl vibration test Note There can be a passing bowl vibration test that will not pass the test due to high noise 7 If excessive vi...

Page 100: ...and between 3031 3195 for the Y G line sensor 3 If calibration is required see Line Sensor Signal on page 107 4 Slide a black shim between the LED and sensor head of the line sensor Measure and recor...

Page 101: ...standard EN60601 1 refer to the following table for acceptance criteria Ground Continuity 1 Change the meter mode to RESISTANCE 2 Plug the ground wire coiled wire with clip into the grounding socket...

Page 102: ...102 Preventive Maintenance and Installation P N SM ACP215 01 EN AB Haemonetics ACP 215 Service Manual Service Report The following page contains a blank sample service report for the ACP 215 device...

Page 103: ...Not Reflect Negotiated Service Contract Terms In Effect SERVICE ACTIVITY OPEN DATE AND TIME ARRIVE DATE AND TIME CLOSE DATE AND TIME PARTS LABOR TRAVEL DETAIL CUSTOMER NAME HAEMONETICS REPRESENTATIVE...

Page 104: ...104 Preventive Maintenance and Installation P N SM ACP215 01 EN AB Haemonetics ACP 215 Service Manual...

Page 105: ...iguration Calibration Procedures 106 Pneumatic System Pressure Calibration 106 Line Sensor Signal 107 A D Calibration 107 Market Configuration Procedure International North America 110 Language 118 Ma...

Page 106: ...y be done on devices with earlier serial numbers than 02K085 There is no pneumatic system pressure calibration on newer devices Note Power on the device in the Utilities mode of operation by pressing...

Page 107: ...digital LINE SENS value is between 0 and 103 4 Measure and record the value of the clear shim Verify the Y G L S digital value is between 3031 and 3195 5 If calibration is necessary for the Y G line...

Page 108: ...e Figure 29 on page 94 for the locations of hidden keys This stores the DPM full scale value 5 Record the full scale value 6 Remove the pressure meter and test harness 7 Press MODIFY PROGRAM which sel...

Page 109: ...with water into the centrifuge close the cover and lock the centrifuge cover lock 9 Adjust OUTVAL with the Yes No keys until the actual speed reads 8000 30RPM Record the OUTVAL value 10 If 8000 rpm c...

Page 110: ...2 Press MODIFY PROGRAM to move the arrow to CONFIGURATION and then press START The device displays 3 Switch the memory protect switch located toward the bottom of the CPU board the left most card cage...

Page 111: ...e memory protect switch located toward the bottom of the CPU board the left most card cage board looking from the rear of the unit to the Protect On mode up The device displays Note The market configu...

Page 112: ...ly the Cell Wash configuration would be displayed in the menu below If the Frozen Blood protocol is selected above the glycerolization and deglycerolization protocols would only be displayed below 12...

Page 113: ...onfiguration screen 16 Press MODIFY PROGRAM to move the pointer on the screen to the Glycerolization protocol option parameter 17 Press START The screen displays Figure 33 Glycerolization options 18 P...

Page 114: ...ze option parameter 22 Press START The screen displays 23 Press MODIFY PROGRAM to change the of the Bowl Size setting within the deglycerolization protocol if necessary then press START to confirm 24...

Page 115: ...f the Machine Market configuration is changed Table 7 Config Parameter Default Value Selections Machine Market International International North America Table 8 Configuration Parameter Default Setting...

Page 116: ...ROTOCOLS CONFIGURATION MENU LOGIC FLOW Yes Cell Wash Only Frozen Blood Only Both Cell Wash Glyceroliza on De Glyceroliza on Bowl Size Op on DISPLAY NO OPTIONS AVAILABLE Select Available Protocols to U...

Page 117: ...nly Frozen Blood Only Both Cell Wash Glyceroliza on De Glyceroliza on Bowl Size Op on DISPLAY NO OPTIONS AVAILABLE Select Available Protocols to User Display Selected Protocols based on Available Prot...

Page 118: ...d cage board looking from the rear of the unit to the Protect Off mode down The calibration screen appears with three choices PROTOCOLS CONFIGURATION LANGUAGE and MACHINE 5 Press MODIFY PROGRAM to mov...

Page 119: ...and then press START 3 The message REMOVE MEMORY PROTECTION OR STRIKE STOP appears 4 Switch the memory protect switch located toward the bottom of the CPU board the left most card cage board looking f...

Page 120: ...ties mode of operation by pressing and holding SHAKER while switching the power on Hold SHAKER until the UTLITIES menu appears on the display 2 Press MODIFY PROGRAM to move the arrow to CONFIGURATION...

Page 121: ...The following screen appears 9 Switch the memory protect switch on the CPU board to the Protect On mode up and the following display appears 10 Press STOP and the device restarts and performs the self...

Page 122: ...ost card cage board looking from the rear of the unit to the Protect Off mode down The calibration screen appears with three choices PROTOCOLS CONFIGURATION LANGUAGE and MACHINE 5 Press MODIFY PROGRAM...

Page 123: ...nual P N SM ACP215 01 EN AB 9 Switch the memory protect switch on the CPU board to the Protect On mode up and the following display appears 10 Press STOP and the device restarts and performs the self...

Page 124: ...M to move the arrow to MAINTENANCE and then press START The following display appears 3 Press START then MODIFY PROGRAM to move the arrow to PROCEDURE and the following display appears 4 Press START a...

Page 125: ...convention for the time setting The time will stop during the setting process 4 Use MODIFY PROGRAM to move the cursor to select the Date or the Time 5 Use YES and NO to change selection 6 Press START...

Page 126: ......

Page 127: ...d Cage 132 Centrifuge Distribution PCB 132 ADD Valve PCB 132 CPU PCB 132 Main Program Assembly 133 Driver PCB 133 Backplane PCB 133 Top Deck Assembly 134 Top Deck 134 Air Detectors Deck 134 Line Senso...

Page 128: ...r 145 Membrane Panel Assembly 145 Display Distribution PCB 145 Vacuum Display 146 Membrane Panel 146 Power Entry Module 147 Line Conditioner 147 Power Entry Module 147 Fuse 147 Power Supply Assembly 1...

Page 129: ...ave been taken to prevent static discharge Service technicians must incorporate the use of an anti static service kit containing a wrist strap and anti static mat Parts must only be placed on a proper...

Page 130: ...rear panel down and away from the upper lip of the cabinet 3 Unplug the fans from the centrifuge distribution PCB 4 Remove the ground wire from the ground lug on the rear panel Note Ensure that the E...

Page 131: ...ing the device and causing damage to the device and to prevent injury to the operator or technician 2 Pull the front panel away from the cabinet then pull the panel down and away from the upper lip of...

Page 132: ...er to have the back plane board clear the centrifuge Note The 2 main PCBs use similar backplane connectors but the orange keys prevent installing the PCB in the wrong location Centrifuge Distribution...

Page 133: ...anel 1 Unclasp the PCB levers and unplug the driver PCB from the backplane PCB 1 Slide the PCB out of the card cage Backplane PCB 1 Remove the 7 large Phillips head screws securing the backplane PCB t...

Page 134: ...to the cabinet 10 Firmly grasp the top deck and pull away from the cabinet Air Detectors Deck Remove the front and rear panels Solution Air Detector 1 Disconnect the cable connector from the top deck...

Page 135: ...icable valve s connector from the top deck distribution PCB 4 Remove the 2 11 16 nuts securing the valve to the cabinet top deck 5 Remove the pneumatic tubing from the bottom of the valve 6 Pull the v...

Page 136: ...able pump s connectors from the top deck distribution PCB 3 Remove the 4 Phillips head screws securing the pump assembly to the top deck 4 Partially pull the pump assembly out of the top deck and remo...

Page 137: ...ning Material see the ACP215 Operator s Manual for acceptable cleaning agents Roll of electrical tape or similar Replaceable Part Numbers Rotor Assembly for the ACP 215 and LN8150 37606 00 Roller Pump...

Page 138: ...cessary 3 Inspect the rollers the H guides and the dowel pins for signs of wear Replace if required 4 If there are no signs of wear or deterioration clean the rollers H guides and dowel pins using cle...

Page 139: ...cs ACP 215 Service Manual P N SM ACP215 01 EN AB Figure 35 Pump Rotor 7 Carefully push in the dowel pin until it comes to stop then use the 7 32 pin punch and hammer to tap into place through the foll...

Page 140: ...rollers and guides spin freely and do not bind If not they must be removed and reworked per this procedure or replace the rotor 10 Fit rotor to pump shaft the rotor should easily slip onto the pump s...

Page 141: ...3 Remove the 2 nuts securing the SPM DPM detector assembly to the top deck 4 Pull the SPM DPM detector assembly out of the top deck 5 With or without first removing the SPM DPM detector assembly from...

Page 142: ...ur points separated by 90 degrees 2 The centrifuge location is adjusted by leaving the 4 centrifuge mounting screws loose and manipulating the centrifuge on the centrifuge mounting fluid drain assembl...

Page 143: ...he screwdriver until the cap detaches from the knob Note The knob disk is sealed to the knob using Loctite It may be somewhat difficult to detach and may require more force to separate it from the kno...

Page 144: ...12 Apply a small amount of green Loctite to the underside edge of the knob disk and set it onto the knob cap Wipe off any excess Loctite 13 Install the cover switch assembly and calibrate the switch p...

Page 145: ...t the ribbon cable from the card cage assembly by following the top cover assembly disassembly instructions or proceed to the next step in this procedure 6 Remove the 2 1 4 nuts securing the ground fr...

Page 146: ...figuration it may be necessary to add a shim between the vacuum display and the membrane panel The newer vacuum displays are slightly thinner than the older versions This shim can be ordered from Haem...

Page 147: ...y module 3 Disconnect left top white or blue and bottom black or brown AC power lines from the power entry module and disconnect the ground lug from the ground bus on the cabinet Fuse 1 Pry above the...

Page 148: ...solutions pump to give the line conditioner clearance See Solution and Blood Pump Assembly on page 136 10 Pull the power supply cage out of the rear cabinet cavity by lifting the rear edge and pullin...

Page 149: ...of the cabinet 2 Carefully cut the tubing from its mount 3 Replace with new drain tube assembly Shaker The shaker unit is not repairable in the field For technical assistance or to have your shaker se...

Page 150: ......

Page 151: ...Haemonetics ACP 215 Service Manual P N SM ACP215 01 EN AB Chapter 7 Troubleshooting General 152 Status Messages 153 Error Messages 154 CPU Error Messages 154...

Page 152: ...particular problems The CPU PCB can generate more than one hundred specific diagnostic messages Most hardware or electrical failures will be reported by the CPU board These messages are important diag...

Page 153: ...some cases a status message that cannot be cleared is an indication of a malfunction One example is a centrifuge cover latch that passes the system s start up tests but during operation causes a statu...

Page 154: ...remainder of the tests will not be conducted if one test fails 4 The following is an example of an error message CPU Error Messages The CPU generated error messages are listed on the following pages...

Page 155: ...the default values 10 DPM FAILED 50 ANALOG TEST DPM channel of A D converter failed 50 analog voltage load test Replace CPU PCB Using Utilities calibrate all components under A D and CENTRIFUGE and c...

Page 156: ...guage Reset protocol parameters MODIFY PROGRAM if parameters were different from the default values 11 SPM FAILED 80 ANALOG TEST SPM channel of A D converter failed 80 analog voltage load test Replace...

Page 157: ...ions on valve compressor 5 Check pneumatic pressure 6 If pressure is low and valve compressor does not turn on replace valve compressor and replace top distribution board 7 Replace valve driver PCB or...

Page 158: ...ctions on valve compressor 5 Check pneumatic pressure 6 If pressure is low and valve compressor does not turn on replace valve compressor and replace top distribution board 7 Replace valve driver PCB...

Page 159: ...ions on valve compressor 5 Check pneumatic pressure 6 If pressure is low and valve compressor does not turn on replace valve compressor and replace top distribution board 7 Replace valve ADD valve PCB...

Page 160: ...tions on valve compressor 5 Check pneumatic pressure 6 If pressure is low and valve compressor does not turn on replace valve compressor and replace top distribution board 7 Replace valve driver PCB o...

Page 161: ...ections on valve compressor 5 Check pneumatic pressure 6 If pressure is low and valve compressor does not turn on replace valve compressor and replace top distribution board 7 Replace valve driver PCB...

Page 162: ...ons on valve compressor 5 Check pneumatic pressure 6 If pressure is low and valve compressor does not turn on replace valve compressor and replace top distribution board 7 Replace valve ADD valve PCB...

Page 163: ...anguage Reset protocol parameters MODIFY PROGRAM if parameters were different from default values 13 WHITE VALVE CURRENT FAULT White valve current sense circuit indicates that current did not transiti...

Page 164: ...he language Reset protocol parameters MODIFY PROGRAM if parameters were different from default values 13 BLUE VALVE CURRENT FAULT Blue valve current sense circuit indicates that current did not transi...

Page 165: ...anguage Reset protocol parameters MODIFY PROGRAM if parameters were different from default values 13 ORANGE VALVE CURRENT FAULT Orange valve current sense circuit indicates that current did not transi...

Page 166: ...the language Reset protocol parameters MODIFY PROGRAM if parameters were different from default values 16 WATCHDOG ERROR Safety system relay did not close during system start up watchdog test 1 Repla...

Page 167: ...language Reset protocol parameters MODIFY PROGRAM if parameters were different from default values 51 LINE SENSOR VOLTAGE TOO HIGH Line sensor voltage level is greater than acceptable value after con...

Page 168: ...If request to remove filter remains displayed after removing SPM filter from SPM within fifty seconds refer to the system schematic and check repair or replace all electrical connections associated w...

Page 169: ...nd centrifuge and configure the language Reset protocol parameters MODIFY PROGRAM if parameters were different from default values 507 DPM FILTER INTERLOCK FAILURE Fifty second time out has occurred a...

Page 170: ...he language Reset protocol parameters MODIFY PROGRAM if parameters were different from default values 510 BLOOD AIR DETECTOR FAULT BLAD does not sense air during system start up air detector test 1 Us...

Page 171: ...is outside of acceptable range 1902 2194 2 32 2 68 VDC 1 Refer to system schematic and check repair or replace all electrical connections associated with the SPM 2 Measure DPM signal offset at ambient...

Page 172: ...n during system start up test 1 Replace driver PCB 2 Replace CPU PCB Using Utilities calibrate all components under A D and centrifuge and configure the language Reset protocol parameters MODIFY PROGR...

Page 173: ...P 215 Service Manual P N SM ACP215 01 EN AB Chapter 8 Repair Parts List General 174 RoHS Parts 175 Background 175 Identification of RoHS Circuit Cards 175 Identification of RoHS Compliant Devices 175...

Page 174: ...hapter lists repair parts available for the ACP 215 device For technical assistance or to schedule service in the USA call Haemonetics Customer Care Center at 1 800 537 2802 For technical assistance o...

Page 175: ...Identification of RoHS circuit boards can be accomplished by several different methods 1 RoHS compliant boards will have a different part number than current non RoHS boards 2 RoHS compliant board se...

Page 176: ...0965 00 Operation manual Europe XX Languge 01 German 02 French 03 Italian 06 Spanish 07 Portuguese 08 Dutch 09 Swedish 10 Danish 11 Finnish 12 Norwegian 13 Greek 85271 XX Top cover assembly 48059 00 D...

Page 177: ...subassembly 48081 00 Motor assembly 38670 00 Top deck assembly 48061 00 Air sensor 35159 01 Air sensor 35159 02 Top deck distr PCB final assembly 51315 00 55311 10 Pneumatic pinch valve assembly w 12...

Page 178: ...assembly 49984 00 Cabinet subassembly 48232 00 Air filter Large 17458 00 Small 18138 00 Power entry module assembly for 110V devices 49983 00 Fuse 5A for 110V machines 19296 01 Power entry module ass...

Page 179: ...ck valve assembly 15464 00 I V pole mount assembly 48066 00 Pneumatic manifold assembly 35363 00 I V Pole assembly 39289 00 Spring 09206 51 Button top collar 37727 02 Button middle collar 37729 02 Plu...

Page 180: ...Cable Assembly 35228 00 Front Dist Cable Assembly 35226 00 Front Panel Mounting Screws 61111 106 Power Cord Assembly 110 Vac 49156 00 Power Cord Assembly 220 Vac 50913 01 Cable Assembly Top Deck To Mo...

Page 181: ...Haemonetics ACP 215 Service Manual P N SM ACP215 01 EN AB Chapter 9 System Schematics System Schematic 182 Family Tree 183 Pneumatic Schematic 184 Line Sensor Fixture Schematic 185...

Page 182: ...P N SM ACP215 01 EN AB Haemonetics ACP 215 Service Manual 182 System Schematics System Schematic...

Page 183: ...Haemonetics ACP 215 Service Manual P N SM ACP215 01 EN AB System Schematics 183 Family Tree...

Page 184: ...P N SM ACP215 01 EN AB Haemonetics ACP 215 Service Manual 184 System Schematics Pneumatic Schematic...

Page 185: ...m Schematics 185 Haemonetics ACP 215 Service Manual P N SM ACP215 01 EN AB Line Sensor Fixture Schematic Table 10 Connector P1 Wire reference Number Wx Wire Color Pin 4 W3 Green Pin 5 W1 Black Pin 8 W...

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