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7A1-46 700-R4 AUTOMATIC TRANSMISSION
J H 0 0 6 3 7 0 0 R 4
Figure 109 T h ro ttle Lever and B ra cke t A ss e m b ly
Figure 1 10 1-2 and 3-4 A c c u m u la to r A sse m b ly
64
T H R O T T L E L IN K
65
LEVER & B R A C K E T A S S E M B L Y ,T H R O T T L E
91
B A L L , C AR BO N S T E E L - T . V . E X H A U S T
(LO C A T E D IN V A L V E BODY)
J H 0 1 5 0 7 0 0 R 4
LA R G E END
IN S T A L L E D
IN P IS T O N
ILL
r© Ir ^ r^ llru -L
1
--
NO.
DESCRIPTION
5 2 P IS T O N , 3 -4 A C C U M U L A T O R
5 3 R IN G , O IL S E A L (3 -4 A C C U M U L A T O R P IS T O N )
5 4 S PR IN G , 3 -4 A C C U M U L A T O R
5 6 PLATE, V A LV E B O D Y S P A C E R
5 9 S P R IN G , 1 -2 A C C U M U L A T O R (C O N IC A L )
6 0 R IN G , O IL S E A L (1 -2 A C C U M . P IS T O N )
61 P IS T O N , 1 -2 A C C U M U L A T O R
6 2 C O V E R & PIN A S S E M B L Y , 1 -2 A C C U M .
6 3 BOLT, A C C U M U L A T O R C O V E R
7 7 PIN, A C C U M U L A T O R P IS T O N
8 8 G A S K E T , S P A C E R PLATE T O C A S E
8 9 G A S K E T , S P A C E R PLATE T O V A LV E B O D Y
1989
M O D E L S
1 2 A C C U M U L A T O R
S P R I N G CO LO R
3 4 A C C U M U L A T O R
SP R I N G CO LO R
M H M , M P M , M W M , M Z M , PAM,
PBM, PCM, TN M , TU M , TX M
ORANGE
VIOLET
FM M , M A M , M FM , M R M , M X M
ORANGE
DK. GREEN
M D M , M KM , M L M ,T J M ,T K M
ORANGE
RED
FKM, FXM, YDM, Y M M , YUM
YELLOW
YELLOW
M C M , PRM, YPM
YELLOW
RED
TH M , TLM
OK. GREEN
LT. BLUE
YTM , YZM
YELLOW
VIOLET
HBM
VIOLET
YELLOW
HDM
DK. GREEN
DK. GREEN
YNM
DK. GREEN
YELLOW
YXM
DK. GREEN
DK. GREEN
J H 0 1 5 1 -7 0 0 R 4 -R 1
Figure 1 1 1 1-2 and 3-4 A c c u m u la to r S p rin g C hart
5.
Spacer plate (56)
6.
Valve body to spacer plate gasket (89)
gasket indentified by a “V ”
Control Valve Assembly
Clean
*
L*
Control valve assembly (67) thoroughly in clean
solvent-m ove the valves with a pick or small
screwdriver to dislodge any dirt or debris that
may have accumulated
Air Dry
Disassemble (Figures 113 & 114)
Control Valve Assem bly
-
Position as shown on a clean surface
-
Rem ove valve trains beginning with the
upper left hand corner.
NOTE
: Some
valves are under pressure - cover the bores
while removing the roll pins
-
R em ove blind hole roll pins with a modified
drill bit
-
Valves, springs and bushings must be laid
out on a clean surface in the exact sequence
they are removed
-
R em ove pressure switches
Clean
All valves, springs, bushings and control valve
body in clean solvent
Dry using compressed air
Inspect
All Valves and Bushings For:
Porosity
Scoring
-
N icks
Scratches
Springs for Damaged or Distorted Coils
Valve Body Casting For:
Summary of Contents for 1989 Light Duty Truck
Page 1: ...vr V Light Duty Truck Unit Repair Manual...
Page 2: ......
Page 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Page 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Page 18: ......
Page 44: ......
Page 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Page 114: ......
Page 162: ......
Page 176: ...4B3 14 91 2 INCH RING GEAR...
Page 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Page 218: ......
Page 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Page 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Page 230: ...4B6 12 12 INCH RING...
Page 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Page 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Page 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Page 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Page 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Page 318: ...C4 30 K TRUCK FBOHT AXLE...
Page 334: ......
Page 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Page 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Page 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Page 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Page 424: ...6A2 32 2 8 LITER V 6...
Page 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Page 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Page 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Page 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Page 490: ...Ml...
Page 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Page 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Page 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Page 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Page 576: ......
Page 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Page 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Page 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Page 652: ...nmm...
Page 672: ......
Page 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Page 696: ......
Page 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Page 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Page 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Page 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Page 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Page 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Page 808: ...J c I i sal...
Page 838: ......
Page 840: ......
Page 842: ......
Page 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Page 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Page 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Page 897: ...HM 117 TRANSMISSION 7B2 5...
Page 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Page 912: ...20 HM...
Page 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Page 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Page 940: ...i ii iii m i in m i...
Page 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Page 952: ...7D1 12 TRANSFER CASE...
Page 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Page 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Page 978: ......
Page 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Page 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Page 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Page 997: ......
Page 998: ...X 8937...