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7A1-12 700-R4 AUTOMATIC TRANSMISSION
-
ILL.
ILL.
N O .
D E S C R IP TIO N
N O .
D E S C R IP TIO N
6 0 0
S P R I N G A S M . , 3 - 4 C L U T C H B O O S T (5)
6 5 6
R IN G , 3 R D & 4 T H C L U T C H B A C K I N G
6 0 1
W A S H E R , T H R U S T ( P U M P T O D R U M )
P L A T E R E T A I N E R
6 0 2
B A N D A S S E M B L Y , 2 - 4
6 5 7
B U S H I N G , I N P U T S U N G E A R ( F R O N T )
6 0 3
B U S H I N G , R E V E R S E I N P U T C L . ( F R O N T )
6 5 8
G E A R , I N P U T S U N
6 0 5
H O U S I N G & D R U M A S S E M B L Y , R E V E R S E
6 5 9
B U S H I N G , I N P U T S U N G E A R ( R E A R )
I N P U T C L U T C H
6 6 1
RET., O U T P U T S H A F T T O I N P U T C A R R I E R
6 0 6
B U S H I N G , R E V E R S E I N P U T C L U T C H ( R E A R )
6 6 2
C A R R I E R A S S E M B L Y , I N P U T ( C O M P L E T E )
6 0 7
P I S T O N A S M . , R E V E R S E IN P U T C L U T C H
6 6 3
B E A R I N G A S S E M B L Y , T H R U S T (IN P U T
6 0 8
S E A L S , R E V E R S E I N P U T C L U T C H
C A R R I E R T O R E A C T I O N S H A F T )
(IN NER & O U T E R )
6 6 4
G E A R , I N P U T I N T E R N A L
6 0 9
S P R I N G A S M . , R E V E R S E I N P U T C L U T C H
6 6 5
B U S H I N G , R E A C T I O N C A R R I E R S H A F T
6 1 0
RIN G , R E V E R S E I N P U T C L U T C H S P R I N G
( F R O N T )
R E T A I N E R
6 6 6
S H A F T , R E A C T I O N C A R R I E R
6 1 1
P L A T E , R E V E R S E I N P U T C L U T C H
( B E L L E V I L L E )
6 6 7
B U S H I N G , R E A C T I O N C A R R I E R S H A F T
( R E A R )
6 1 2
P L A T E A S M . , R E V E R S E I N P U T C L U T C H
6 6 8
RIN G , R E A C T I O N S H A F T / I N T E R N A L G E A R
6 1 3
P L A T E , R E V E R S E I N P U T C L U T C H B A C K I N G
R E T A I N E R
( S E L E C T I V E )
6 6 9
W A S H E R , T H R U S T ( R E A C T I O N S H A F T /
6 1 4
R IN G , R E V E R S E I N P U T C L . R E T A I N IN G
S H E L L )
6 1 5
B E A R I N G A S S E M B L Y , S T A T O R S H A F T /
6 7 0
S H E L L , R E A C T I O N S U N
S E L E C T I V E W A S H E R
6 7 1
R IN G , R E A C T I O N S U N G E A R R E T A I N E R
6 1 6
W A S H E R , T H R U S T ( S E L E C T I V E )
6 7 2
B U S H I N G , R E A C T I O N S U N
6 1 7
R E T A I N E R & B A L L A S M . , C H E C K V A L V E
6 7 3
G E A R , R E A C T I O N S U N
6 1 8
S E A L , " 0 ” R IN G ( T U R B I N E S H A F T /
6 7 4
W A S H E R , T H R U S T ( R A C E / R E A C T I O N S H E L L )
S E L E C T I V E W A S H E R )
6 7 5
R A C E , L O & R E V E R S E R O L L E R C L U T C H
6 1 9
RIN G , OIL S E A L (S OL ID )
6 7 6
R IN G , L O & R E V E R S E S U P P O R T T O C A S E
6 2 0
R E T A I N E R & C H E C K B A L L A S S E M B L Y
R E T A I N E R
6 2 1
H O U S I N G & S H A F T A S S E M B L Y , I N P U T
6 7 7
R IN G , L O & R E V E R S E R E T A I N E R ( R O L L E R
6 2 2
S E A L , " 0 ” R IN G I N P U T T O F O R W A R D H S G .
A S S E M B L Y / C A M )
6 2 3
P I S T O N , 3 R D & 4 T H C L U T C H
6 7 8
C L U T C H A S S E M B L Y , L O & R E V E R S E R O L L E R
6 2 4
S E A L , 3 R D & 4 T H C L . (IN NER & O U T E R )
6 7 9
S U P P O R T A S M . , L O & R E V E R S E C L U T C H
6 2 5
R IN G , 3 R D & 4 T H C L U T C H A P P L Y
6 8 0
S P R I N G , T R A N S M I S S I O N (LO & R E V E R S E
6 2 6
S P R I N G A S S E M B L Y , 3 R D & 4 T H C L U T C H
C L U T C H S U P P O R T R E T A I N E R )
6 2 7
R E T A I N E R & B A L L A S S E M B L Y , F O R W A R D
6 8 1
C A R R I E R A S S E M B L Y , R E A C T I O N
C L U T C H H O U S I N G
6 8 2
P L A T E A S S E M B L Y , L O & R E V E R S E C L U T C H
6 2 8
H O U S I N G , F O R W A R D C L U T C H
6 8 2 A P L A T E , L O & R E V E R S E C L U T C H ( W A V E D )
6 2 9
S E A L , F O R W A R D C L U T C H (IN N E R & O U T E R )
6 8 2 B P L A T E , S P A C E R L O & RE V. C L . ( S E L E C T I V E )
6 3 0
P I S T O N , F O R W A R D C L U T C H
6 8 3
B E A R I N G A S S E M B L Y , T H R U S T ( R E A C T I O N
6 3 1
S E A L , O V E R R U N C L U T C H ( IN N E R & O U T E R )
C A R R I E R / S U P P O R T )
6 3 2
P I S T O N , O V E R R U N C L U T C H
6 8 4
G E A R , I N T E R N A L R E A C T I O N
6 3 3
B A L L , O V E R R U N C L U T C H
6 8 5
S U P P O R T , I N T E R N A L R E A C T I O N G E A R
6 3 4
S P R I N G A S S E M B L Y , O V E R R U N C L U T C H
6 8 6
R IN G , R E A C T I O N G E A R / S U P P O R T R E T A I N E R
6 3 5
S N A P RIN G , O V E R R U N C L U T C H S P R I N G
6 8 7
S H A F T , O U T P U T
R E T A I N E R
6 8 8
CLIP, S P E E D O D R I V E G E A R
6 3 6
S E A L , I N P U T H O U S I N G T O O U T P U T S H A F T
6 8 9
G E A R , S P E E D O D R I V E
6 3 7
B E A R I N G A S S E M B L Y , I N P U T S U N G E A R
6 9 0
S L E E V E , O U T P U T S H A F T
6 3 8
S N A P R IN G , O V E R R U N C L . H U B R E T A I N IN G
6 9 1
S E A L , O U T P U T S H A F T
6 3 9
H U B , O V E R R U N C L U T C H
6 9 2
B R G . , R E A C T I O N G E A R S U P P O R T T O C A S E
6 4 1
R E T A I N E R & R A C E A S S E M B L Y , S P R A G
6 9 3
R IN G , L O & R E V E R S E C L U T C H R E T A I N E R
6 4 2
F O R W A R D S P R A G A S S E M B L Y
6 9 4
S P R I N G A S S E M B L Y , L O & R E V E R S E C L U T C H
6 4 3
R E T A I N E R R I N G S , S P R A G A S S E M B L Y
6 9 5
P I S T O N , L O & R E V E R S E C L U T C H
6 4 4
R A C E , F O R W A R D C L U T C H ( O U T E R )
6 9 6
S E A L , T R A N S M I S S I O N (LO & R E V E R S E
6 4 5
P L A T E A S S E M B L Y , O V E R R U N C L U T C H
C L U T C H - O U T E R , C E N T E R , IN NER)
6 4 6
P L A T E , F O R W A R D C L U T C H A P P L Y
6 9 7
D E F L E C T O R , OIL (H IG H O U T P U T
6 4 8
P L A T E , F O R W A R D C L U T C H ( W A V E D )
M O D E L S O N LY )
6 4 9
P L A T E A S S E M B L Y , F O R W A R D C L U T C H
6 9 8
P L U G , O R I F I C E D C U P
6 5 0
P L A T E , F O R W A R D C L U T C H B A C K I N G (SEL.)
6 9 9
R O T O R , I N T E R N A L T R A N S M I S S I O N S P E E D
651
6 5 2
6 5 3
6 5 4
6 5 5
RIN G , F O R W A R D C L U T C H B A C K I N G P L A T E
R E T A I N E R
P L A T E , 3 R D & 4 T H C L U T C H R IN G R E T A I N E R
P L A T E , 3 R D & 4 T H C L U T C H A P P L Y
( S T E P P E D )
P L A T E A S S E M B L Y , 3 R D & 4 T H C L U T C H
P L A T E , 3 R D & 4 T H C L U T C H B A C K I N G (SEL.)
S E N S O R
J H 0 0 7 2 7 0 0 R 4 -R 2
Figure 2 1
Summary of Contents for 1989 Light Duty Truck
Page 1: ...vr V Light Duty Truck Unit Repair Manual...
Page 2: ......
Page 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Page 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Page 18: ......
Page 44: ......
Page 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Page 114: ......
Page 162: ......
Page 176: ...4B3 14 91 2 INCH RING GEAR...
Page 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Page 218: ......
Page 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Page 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Page 230: ...4B6 12 12 INCH RING...
Page 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Page 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Page 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Page 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Page 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Page 318: ...C4 30 K TRUCK FBOHT AXLE...
Page 334: ......
Page 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Page 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Page 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Page 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Page 424: ...6A2 32 2 8 LITER V 6...
Page 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Page 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Page 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Page 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Page 490: ...Ml...
Page 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Page 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Page 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Page 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Page 576: ......
Page 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Page 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Page 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Page 652: ...nmm...
Page 672: ......
Page 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Page 696: ......
Page 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Page 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Page 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Page 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Page 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Page 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Page 808: ...J c I i sal...
Page 838: ......
Page 840: ......
Page 842: ......
Page 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Page 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Page 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Page 897: ...HM 117 TRANSMISSION 7B2 5...
Page 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Page 912: ...20 HM...
Page 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Page 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Page 940: ...i ii iii m i in m i...
Page 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Page 952: ...7D1 12 TRANSFER CASE...
Page 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Page 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Page 978: ......
Page 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Page 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Page 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Page 997: ......
Page 998: ...X 8937...