
4.3 LITER V-6 6A3-23
0
'
[ 0
0
0
0
>
0 0
0
0
0 0
4 i FRONT
B-07874
Figure 38— Cylinder Head Bolt Tightening Sequence
VALVE TRAIN COMPONENT
INSTALLATION
(Even numbered cylinders are in the right bank; odd
num bered cylinders are in the left bank, when
viewed from the rear of the engine).
3. Back out the adjusting nut until lash is felt at the
pushrod then turn in the adjusting nut until all lash
is removed. This can be determined by rotating the
pushrod while turning the adjusting nut. When the
play has been removed, turn the adjusting nut in
one full additional turn (to center the lifter plunger).
4. Crank the engine one revolution until the tim ing tab
“
0
” mark and torsional dam per mark are again in
alignment. This is the num ber four firing position.
The following valves may be adjusted:
— Exhaust: 2, 3, 4.
— Intake: 4, 5,
6
.
INTAKE MANIFOLD
INSTALLATION
4 4
-
Im portant
Replace all hydraulic lifters if a new camshaft was
installed.
Install or C onnect (Figure 39)
• Lubricate the hydraulic lifter bodies and feet with
Engine Oil Supplem ent (GM Part NO. 1051396 or
equivalent).
1. Hydraulic lifters to the block.
2. Restrictors (46) and retainer (41) with bolts (40).
$
Tig h ten
• Bolts (40) to 16.4 N m (145 in. lbs.).
3. Pushrods.
• Seat the pushrods into the socket in the
hydraulic lifters.
• Coat the mating surfaces of the rocker arms and
balls with “ Molykote” or equivalent.
4. Rocker arms.-
5. Balls.
6
. Nuts.
VALVE ADJUSTMENT
1. Crank the engine until the mark on the torsional
dam per lines up with the “ O ” mark on the timing
tab and the e ngine in the num be r one firin g
position. This may be determined by placing fingers
on the number one valve as the mark on the dam per
comes near the “ O ” mark on the timing tab. If the
rocker arms are not moving, the engine is in the
number one firing position. If the rocker arms move
as the mark comes up to the tim ing tab, the engine
is in the number four firing position and should be
turned over one more time to reach the number one
position.
2. With the engine in the num ber one firing position as
determ ined above, the follow ing valves may be
adjusted:
— Exhaust: 1, 5,
6
.
— Intake; 1, 2, 3.
44
-
44
-
Install or C o nn ect (Figures 40 and 41)
1. Gaskets to the cylinder head with the port blocking
plates facing the rear of the engine.
2. RTV to the front and rear sealing surfaces on the
block. Apply a 5 mm (
3
/ie-inch) bead of RTV (GM
Part No. 1052366 or equivalent) to the front and rear
of the block as shown in figure 40. Extend the bead
13 mm (
1
/
2
-inch) up each cylinder head to seal and
retain the gaskets._
3. Intake manifold to the engine.
4. Intake manifold bolts.
Tig h ten
B o lts to 48 N-m (35 ft. lbs.) u s in g th e
tightening sequence shown in figure 41.
ROCKER ARM COVER
INSTALLATION
44- install or C o nnect (Figure 42)
1. Rocker arm cover and new gasket.
2. Rocker arm cover bolts and washers.
Tig h ten
• Rocker arm cover bolts to 10.2 N-m (90 in.
lbs.).
EXHAUST MANIFOLD
INSTALLATION
Install or C onnect (Figure 43)
1. Exhaust manifold.
2. Heat shield (if removed).
3. Exhaust manifold bolts, washers, and tab washers.
T ighten
• Bolts on center exhaust tube to 36 N-m (26 ft.
lbs.).
Summary of Contents for 1989 Light Duty Truck
Page 1: ...vr V Light Duty Truck Unit Repair Manual...
Page 2: ......
Page 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Page 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Page 18: ......
Page 44: ......
Page 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Page 114: ......
Page 162: ......
Page 176: ...4B3 14 91 2 INCH RING GEAR...
Page 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Page 218: ......
Page 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Page 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Page 230: ...4B6 12 12 INCH RING...
Page 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Page 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Page 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Page 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Page 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Page 318: ...C4 30 K TRUCK FBOHT AXLE...
Page 334: ......
Page 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Page 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Page 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Page 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Page 424: ...6A2 32 2 8 LITER V 6...
Page 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Page 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Page 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Page 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Page 490: ...Ml...
Page 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Page 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Page 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Page 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Page 576: ......
Page 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Page 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Page 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Page 652: ...nmm...
Page 672: ......
Page 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Page 696: ......
Page 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Page 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Page 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Page 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Page 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Page 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Page 808: ...J c I i sal...
Page 838: ......
Page 840: ......
Page 842: ......
Page 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Page 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Page 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Page 897: ...HM 117 TRANSMISSION 7B2 5...
Page 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Page 912: ...20 HM...
Page 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Page 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Page 940: ...i ii iii m i in m i...
Page 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Page 952: ...7D1 12 TRANSFER CASE...
Page 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Page 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Page 978: ......
Page 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Page 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Page 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Page 997: ......
Page 998: ...X 8937...