
MODEL 220 THROTTLE BODY 6C3-7
3. Attaching screw assem blies, precoated with appro
priate locking com pound to threads. (Short screws
are next to injectors.)
&
Tighten
• Screw assem blies to 3.0 N m (28.0 lb. in.).
THROTTLE POSITION SENSOR
Install or Connect
1. TPS on throttle body assembly, while lining up TPS
lever with TPS drive lever on throttle body.
2. Two TPS attaching screw assemblies.
&
Tighten
• Screw assem blies to 2.0 N-m (18.0 lb. in.).
3. Electrical connector.
4. Check for TPS output as outlined in Section 4 of the
Light Duty Truck Fuel and Emissions Manual.
IDLE AIR CONTROL VALVE
N O TIC E: S ince th e IA C valve was re m o v e d durin g
service, i t ’s o p e ra tio n s h o u ld b e te s te d e le c tri
cally w ith th e I A C /IS C M o to r T ester (J -3 7 0 2 7 o r
B T -8 2 5 6 K ). H o w e v e r , i f th e v a lv e p in t l e is
e x te n d e d e le c tric a lly , it m u s t also b e re tra c te d
electrically. B efo re in s ta llin g a IA C valve, m e a
sure the d istan ce b e tw e e n th e tip o f the valve
p in tle a n d the m o u n tin g surface. If the d im en sio n
is g re a te r than 2 8 m m (1 .1 0 in ch es), it m u s t be
re d u c e d to p re v e n t d a m a g e to the valve. This
m ay b e d o n e e le c tric a lly u sing an I A C /IS C m o to r
te s te r (J -3 7 0 2 7 o r B T -8 2 5 6 K ) o r m a n u a lly b y
e xertin g firm pressu re, as s h ow n in figu re 11 o r
12, with a s lig h t s id e -to -s id e m o v e m e n t on valve
p in tle to re tra c t it.
Important
No physical adjustm ent of the IAC valve assem bly is
required after installation. The IAC valve pintle is
reset by turning the ignition “ O N ” for ten seconds
and then “ O FF” . The ECM then resets the pintle to
the correct position. Proper idle regulation should
result.
-►4-
Install or Connect (Figures 3 and 4)
1. IAC valve into throttle body as follows:
• Thread-m ounted valve — install with new gas
ket.
• Flange-mounted valve — install with new lubri
cated O-ring, using attaching screw assemblies.
Figure 11—Adjusting Valve Pintle — Thread Type
Figure 12— Adjusting Valve Pintle — Flange Type
N O TIC E: N e w IA C valves have b e e n re s e t a t the
factory a n d s h ou ld b e in s ta lle d in th e th ro ttle
b o d y in an “ as is ” co n d itio n , w ith o u t an y a d ju s t
m en t.
Tighten
Thread-m ounted IAC valve assem bly to 18.0 N-m
(13.0 lb. ft.) with 32mm (1W ') wrench.
Flange-mounted attaching screw assem blies to 3.2
N-m (28.0 lbs. in.)
Summary of Contents for 1989 Light Duty Truck
Page 1: ...vr V Light Duty Truck Unit Repair Manual...
Page 2: ......
Page 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Page 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Page 18: ......
Page 44: ......
Page 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Page 114: ......
Page 162: ......
Page 176: ...4B3 14 91 2 INCH RING GEAR...
Page 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Page 218: ......
Page 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Page 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Page 230: ...4B6 12 12 INCH RING...
Page 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Page 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Page 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Page 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Page 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Page 318: ...C4 30 K TRUCK FBOHT AXLE...
Page 334: ......
Page 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Page 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Page 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Page 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Page 424: ...6A2 32 2 8 LITER V 6...
Page 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Page 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Page 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Page 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Page 490: ...Ml...
Page 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Page 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Page 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Page 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Page 576: ......
Page 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Page 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Page 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Page 652: ...nmm...
Page 672: ......
Page 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Page 696: ......
Page 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Page 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Page 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Page 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Page 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Page 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Page 808: ...J c I i sal...
Page 838: ......
Page 840: ......
Page 842: ......
Page 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Page 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Page 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Page 897: ...HM 117 TRANSMISSION 7B2 5...
Page 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Page 912: ...20 HM...
Page 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Page 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Page 940: ...i ii iii m i in m i...
Page 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Page 952: ...7D1 12 TRANSFER CASE...
Page 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Page 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Page 978: ......
Page 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Page 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Page 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Page 997: ......
Page 998: ...X 8937...