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700-R4 AUTOMATIC TRANSMISSION 7A1-45
T R A N S M IS SIO N END PLAY
WASHER SELECTION C H AR I
WASHER THICKNESS
I.D.
1 .8 7 - 1 .9 7 m m
( . 0 7 4 " - . 0 7 8 " )
67
2 . 0 4 - 2 . 1 4 m m
( . 0 8 0 " - . 0 8 4 " )
68
2.21 - 2.31 m m
( . 0 8 7 " - .091 ")
69
2 . 3 8 - 2 .4 8 mm
( . 0 9 4 " - . 0 9 8 " )
7 0
2 . 5 5 - 2 . 6 5 m m
( . 1 0 0 " - . 1 0 4 " )
71
2 . 7 2 - 2 .8 2 m m
( . 1 0 7 " - . 1 1 1 " )
72
2 . 8 9 - 2 . 9 9 m m
( . 1 1 3 " - . 1 1 8 " )
73
3 . 0 6 - 3 . 1 6 mm
( . 1 2 0 " - . 1 2 4 " )
7 4
J H 0 1 4 8 7 0 0 R 4
Figure 1 05 End Play C hart
P ro p e rly In sta lle d
•
1-2 accum ulator spring (59) and 3-4 accum ulator
spring (54) for distortion or damage
•
Spacer plate (56) and gaskets (88 and 89) for
damage
•
Checkballs (55) for damage
•
T.V. Link (64) for damage
•
Manual detent spring (709) for damage
•
Oil filter (71) for
cut or damaged filter seal (70)
cracks in the neck or body
casting flash in the neck
•
Solenoid assembly (50) for
damage
cut or pinched wires
damaged connectors
cut or damaged “O ” ring (49)
298 MM CO N VER TER
245 MM CONVERTER
A
618
621
S H A FT, T U R B IN E
S EA L, " O " RING (T U R B IN E S H A F T /
S E LE C TIV E W ASHER)
HOUSING & S H A F T
ASSEMBLY, INPUT
J H 0 1 0 9 7 0 0 R 4
Figure 1 07 T u rb in e S h a ft '" 0 " Ring Seal
605
670
A AS IN S T A L L E D THESE TWO PARTS H A V E A
N O R M A L END C LE A R A N C E OF APPROX.
3.8 MM (.150 IN)
10 CASE, T R A N SM IS SIO N
605 HOUSING & DRU M A S S E M B LY , REVERSE
IN PUT CLUTCH
670 S H E LL, R EA C TIO N SUN
J H 0 1 4 9 -7 0 0 R 4
Figure 1 08 C lea ran ce B e tw e e n Reverse In p u t C lu tch
and th e Sun Gear S hell
Valve Body and Associated Parts
+«-
l.
2
.
3.
1.
2
.
3.
4.
Install or Connect (Figure 113 and 114)
The 3-4 accum ulator pin (77) into the case
The 3-4 accum ulator piston seal (53) onto the 3-4
accum ulator piston
The 3-4 accum ulator piston (52) onto the pin
the end with three legs must face the valve
body.
The 3-4 accum ulator piston spring (54)
Install or Connect (Figures 112)
TOOLS R E Q U IR E D :
J-25025-5 G uide Pins
Governor and converter clutch oil screens (47)
Four checkballs (55) into the case as shown
retain with petrolatum.
J-25025-5 into the case
Spacer plate to case gasket (88)
gasket identified by a “C ”
Summary of Contents for 1989 Light Duty Truck
Page 1: ...vr V Light Duty Truck Unit Repair Manual...
Page 2: ......
Page 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Page 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Page 18: ......
Page 44: ......
Page 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Page 114: ......
Page 162: ......
Page 176: ...4B3 14 91 2 INCH RING GEAR...
Page 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Page 218: ......
Page 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Page 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Page 230: ...4B6 12 12 INCH RING...
Page 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Page 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Page 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Page 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Page 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Page 318: ...C4 30 K TRUCK FBOHT AXLE...
Page 334: ......
Page 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Page 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Page 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Page 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Page 424: ...6A2 32 2 8 LITER V 6...
Page 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Page 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Page 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Page 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Page 490: ...Ml...
Page 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Page 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Page 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Page 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Page 576: ......
Page 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Page 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Page 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Page 652: ...nmm...
Page 672: ......
Page 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Page 696: ......
Page 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Page 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Page 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Page 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Page 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Page 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Page 808: ...J c I i sal...
Page 838: ......
Page 840: ......
Page 842: ......
Page 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Page 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Page 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Page 897: ...HM 117 TRANSMISSION 7B2 5...
Page 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Page 912: ...20 HM...
Page 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Page 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Page 940: ...i ii iii m i in m i...
Page 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Page 952: ...7D1 12 TRANSFER CASE...
Page 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Page 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Page 978: ......
Page 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Page 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Page 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Page 997: ......
Page 998: ...X 8937...