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A-6 AIR CONDITIONING COMPRESSOR 1B1-7
• P lace the clutch coil “ fac e d ow n ” and apply
the ad h esive in a circular bead around the
th ree coil locator protrusions.
2. Clutch coil (8) to th e front head (16) (figure 12).
• Align th e coil and housing assem b ly on the
c o m p r e s s o r fro n t h e a d (1 6 ) so th a t th e
electrical term inals line up the marks scribed
on the compressor.
• Align the coil locator projections on th e coil
housing with the holes in th e front head (16).
3. Coil and housing retainer ring (7) with J 6435.
j j j l
Clean
• R e m o ve any excess ad h esive.
4. P ulley and b earing as se m b ly (5 and 6).
5. Clutch plate and hub asse m b ly (2).
MAJOR REPAIR TO
S ervice repair p ro cedures to th e com p ressor shaft seal
and pressure relief valve or d isassem bly of the internal
com pressor m ech an ism are co n sidered “ M a jo r” since the
refrigeration system m ust be purged of refrigerant before
proceeding.
If servicing or replacing th e internal cylin der and shaft
assem bly, m e as u re and re p la c e th e oil with n ew 5 2 5
viscosity refrigerant oil.
D isassem b le the co m p ressor in a clean work area. Use
clean tools. D isassem b ly p ro ced u res require proper se r
vice tools. Using in a d e q u ate e q u ip m e n t m ay d a m a g e the
compressor.
R e p lac em en t parts are p ackag ed and can be used
w ithout cleaning.
Piston shoe discs and shaft thrust races are “ n u m
b e re d .” To d eterm in e size and d im ension, refer to the
chart in this section.
SHAFT SEAL REPLACEMENT
I4" * | R em ove or D isconnect (Figures 1, 13, 14 and
15)
Tools Required:
J 5 4 0 3 S n ap Ring Pliers
J 9392-01 S h aft S eal R em o ver and Installer
J 9 5 5 3 S eal R e m o ver
J 2 2 9 7 4 - A C o m p r e s s o r S h a f t O il S e a l
Protector
J 2 3 1 2 8 - A C o m p r e s s o r S h a f t S e a l S e a t
R em o ver and Installer
1. Clutch plate and hub assem b ly(2).
a y
Clean
• T h e inside of th e co m p re ss o r front head
around th e sh aft (39 ). P re ve n t dust and
dirt from en terin g th e com p ressor.
2. S leeve retainer (10).
3. Absorbent felt sleeve (11).
4. Shaft seat retaining ring (12) with J 5 4 0 3 (figure 13).
5. Shaft seat (13) (figure 14).
• E n g a g e J 23 12 8 into th e recessed portion of
th e s e a t by tu rn in g J 2 3 1 2 8 to th e rig ht
(clockwise).
• Lift th e seat (13) from th e com p ressor with a
rotary motion.
6. S haft seal (14) (figure 15).
• P lac e J 2 2 9 7 4 -A o ver th e end of th e shaft (38)
to p reven t cutting th e O -ring (13).
• Insert J 9392-01 over th e com p ressor shaft
(39).
Figure 13— Removing/Installing the Shaft Seal
Retaining Ring
• E n g a g e the tabs on th e seal (14) by twisting
the J 9392-01 dow nw ard to th e right.
• E n g a g e th e tab s and lift th e se al (14 ) out of th e
shaft (39 ) cavity. Hold J 2 2 9 7 4 in p la c e w hile
rem oving the seal.
7. O -ring (15) with J 9 5 5 3 -0 1 .
E
Install or C onnect (Figures 1 , 1 3 throu g h 16)
Tools R equired:
J 5 4 0 3 S n ap Ring Pliers
J 9392-01 S haft S eal R e m o ver and Installer
J 9 3 9 3 -A S eal S ea t R e m o ve r and Installer
J 9 3 6 6 C o m p ressor S h aft Nut S ocket
J 9 6 2 5 -A P ressu re Test S et w ith S c h ra d e r
Valves
J 22974-A S h aft S ea l Protector
J 23128-A C e ra m ic S ea l R e m o ve r and Installer
THE COMPRESSOR
12. R e ta in e r R ing
J 5403
F -01580
Summary of Contents for 1989 Light Duty Truck
Page 1: ...vr V Light Duty Truck Unit Repair Manual...
Page 2: ......
Page 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Page 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Page 18: ......
Page 44: ......
Page 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Page 114: ......
Page 162: ......
Page 176: ...4B3 14 91 2 INCH RING GEAR...
Page 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Page 218: ......
Page 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Page 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Page 230: ...4B6 12 12 INCH RING...
Page 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Page 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Page 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Page 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Page 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Page 318: ...C4 30 K TRUCK FBOHT AXLE...
Page 334: ......
Page 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Page 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Page 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Page 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Page 424: ...6A2 32 2 8 LITER V 6...
Page 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Page 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Page 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Page 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Page 490: ...Ml...
Page 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Page 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Page 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Page 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Page 576: ......
Page 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Page 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Page 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Page 652: ...nmm...
Page 672: ......
Page 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Page 696: ......
Page 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Page 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Page 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Page 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Page 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Page 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Page 808: ...J c I i sal...
Page 838: ......
Page 840: ......
Page 842: ......
Page 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Page 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Page 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Page 897: ...HM 117 TRANSMISSION 7B2 5...
Page 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Page 912: ...20 HM...
Page 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Page 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Page 940: ...i ii iii m i in m i...
Page 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Page 952: ...7D1 12 TRANSFER CASE...
Page 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Page 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Page 978: ......
Page 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Page 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Page 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Page 997: ......
Page 998: ...X 8937...