
A-6 AIR CONDITIONING COMPRESSOR 1B1-15
fe e le r g a g e is sliding out (figu re 32 ). T h e
reading should be b etw een 1.1 and 2 .2 N (4
and
8
ounces).
d. If the reading in step c ab o ve is und er 1.1 N (4
ounces) or over 2 .2 N
(8
ounces), redu ce or
in c re a s e th e th ic k n e s s of th e fe e le r g a g e
leaves and repeat steps a through c to obtain
a reading of 1.1 N to 2 .2 N (4 to
8
ounces).
Record the cle a ra n c e b etw een th e ball and
axial plate th at results in th e 1.1 N to 2 .2 N (4
to
8
ounces) pull on th e spring scale.
2. R otate the shaft 120 d e g re e s and repeat for the No.
2
cylinder.
• If the shaft is hard to rotate, install th e shaft
nut onto the shaft and turn the shaft with a
w rench.
3. Rotate th e shaft an o th er 120 d e g re e s and rep eat for
cylinder No. 3.
4. S elect a n um bered shoe disc co rresponding to the
m inim um fee le r g ag e reading recorded in th e th ree
checks:
POSITION POSITION POSITION
SELECT
1
2
3
AND USE
SHOE NO.
PISTON NO. 1
.0 1 9 "
.0 1 9 5 "
.0 1 9 "
19
PISTON NO. 2
.0 2 0 "
.0 2 0 "
.0 2 0 "
20
PISTON NO. 3
.0 2 1 "
.0 2 1 "
.0 2 2 "
21
SHOE DISC
Part No.
Identification
Min. Feeler
Ending In
Stamp
Gage Reading
000
0
.0000
175
171/2
.0175
180
18
.0180
185
I
8
V
2
.0185
190
19
.0190
195
191/2
.0195
200
20
.0200
205
201/2
.0205
210
21
.0210
215
21
V
2
.0215
220
22
.0220
THRUST BEARING RACE
Part No.
Identification
Dial Indicator
Ending In
Stamp
Reading
000
0
.0000
050
5
.0050
055
51/2
.0055
060
6
.0060
065
6
V
2
.0065
070
7
.0070
075
7
1/2
.0075
080
8
.0080
085
8
V
2
.0085
090
9
.0090
095
91/2
.0095
100
10
.0100
105
IOV
2
.0105
110
11
.0110
115
111/2
.0115
120
12
.0120
F-01398
Figure 33— Service Shoes and Thrust Washers
• P lace th e shoe discs in J 9 4 0 2 co m p artm e n t
with th e discs co rresponding to piston No. 1
and the rear ball pocket position.
• S h o e d is c s a r e a v a i l a b le in 0 .0 1 3 m m
(0 .0 0 0 5 -in c h ) v a ria tio n s . E le v e n s iz e s a re
av ailab le for field servicing. S h o e discs are
m arked with the shoe size which co rresponds
to the last th ree digits of the part n u m b er
(figure 33).
• A fter selecting th e shoe size, th e m atch ed
co m b inatio n of the shoe disc to the rear ball
spherical cavity in the piston m ust be kept in
th e p ro p er re lation sh ip d u rin g d is a s s e m b ly
after perform ing the gaging operation and the
final assem b ly of the internal m ech an ism .
5. R e p e a t the gaging p rocedure for pistons Nos. 2 and
3.
6
. M ount a dial indicator on the e d g e of J 9 3 9 7 with
J 8001.
7. Position the dial indicator on the rear of the shaft
(39) and adjust to zero (figure 34).
Summary of Contents for 1989 Light Duty Truck
Page 1: ...vr V Light Duty Truck Unit Repair Manual...
Page 2: ......
Page 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Page 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Page 18: ......
Page 44: ......
Page 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Page 114: ......
Page 162: ......
Page 176: ...4B3 14 91 2 INCH RING GEAR...
Page 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Page 218: ......
Page 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Page 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Page 230: ...4B6 12 12 INCH RING...
Page 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Page 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Page 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Page 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Page 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Page 318: ...C4 30 K TRUCK FBOHT AXLE...
Page 334: ......
Page 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Page 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Page 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Page 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Page 424: ...6A2 32 2 8 LITER V 6...
Page 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Page 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Page 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Page 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Page 490: ...Ml...
Page 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Page 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Page 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Page 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Page 576: ......
Page 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Page 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Page 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Page 652: ...nmm...
Page 672: ......
Page 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Page 696: ......
Page 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Page 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Page 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Page 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Page 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Page 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Page 808: ...J c I i sal...
Page 838: ......
Page 840: ......
Page 842: ......
Page 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Page 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Page 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Page 897: ...HM 117 TRANSMISSION 7B2 5...
Page 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Page 912: ...20 HM...
Page 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Page 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Page 940: ...i ii iii m i in m i...
Page 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Page 952: ...7D1 12 TRANSFER CASE...
Page 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Page 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Page 978: ......
Page 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Page 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Page 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Page 997: ......
Page 998: ...X 8937...