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Datsun Saloon I300, Workshop Manual


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Summary of Contents for Saloon I300

Page 1: ...0f 1D CQ u ill t if 1cr l 1 9 f Jor lOP Man la 1 t h O j...

Page 2: ...K II 1300 1500 ENGINES VOLVO 140 SERIES FORD CORTINA 1300 GT 1600 1600E ENGINES VAUXHALL VIVA HB HOLDEN HB TORANA OPEL KADETT RALL YE KADETT ALFA ROMEO RANGE ROOTES IMP RANGE MERCEDES BENZ 230 250 MOD...

Page 3: ...WRITIEN BY PETER R D RUSSEK PUBLISHED BY INTEREUROPE LIMITED AUTODATA DIVISION 2 4 QUEENS DRIVE LONDON W 3 ENGLAND Copyright IC IntIInlUrope LIlDtIld AulJllt 1970 lb 11 110 IYIIIIbIe inSpanish av 1Ib...

Page 4: ...SS Saloon Estate Car Width overall Height overall Saloon Estate Car Wheel base MIO ground clearance Saloon Estate Car Front track Saloon Estate Car Rear track Saloon Estate Car Tyre pressures Front 4...

Page 5: ...ar Models In certaIn cases It Will be necessary for the reparrer to make use of speCial tools and the appropnate tool numbers and thelf methods of use are either descnbed In the text or can be taken f...

Page 6: ...the engll Fog A 1 Removal Of the cluu nslave cyhllller or L161 engIne flUBd 10 1 Jb trel t i n fd r f7 r if1 0 FIlI A 5 Removal of the manifold assembly f g A6 eket FIIA7 Removal of the cyhnder h8I F...

Page 7: ...7 USing special wrench ST49010000 for removing the cylinder h llJd bolts Turn the engine over and remove the sump and the Internal 011 strainer Fig A 8 timing chain cover chain tensloner and timing c...

Page 8: ...Standard valve gUIde hole diameter L16 WIth twin carb Ll3 and Ll6 With SIngle cub U3 and L16 Ll6 S gle cub TWlD cub Almm 410 41016 450 45 016 DIA Azmm 57 0 37 016 37 O 37 016 DIA Dlmm 37 6 37 8 41 6 4...

Page 9: ...L13 and L16 wrth IingIo rettD lm I 11 0011 II 0 11 5144 031 51 j l CII IM l11 J Fig A 18 Valves far L16 Ill wIth twIn C81bunmon FIlI A 19 CheckIng the valve IIInng for squ F A 21 MlI8SUnng the cyl bo...

Page 10: ...running clearance for the maIn beaFlngs FogA 30 Checlllllg the crenkshaft sprocklJt for FUIHlllt 10 Fog A 26 CheckIng the ade cl ence of the pISton Flngs FtgA Xl CheckIng the connectIng rod for bends...

Page 11: ...shed bore Size measure the piston across Its skirt as shown 10 FlgA 23 and add the average value of the piston to cylinder clearance When the cyhnder bores have been finish honed check the piston cyhn...

Page 12: ...vaJves ooo FI9A 34 Expl ded VI8W of pISton and connectIng rod FillA 37 InstallatIOn of the sKle oil seal F 19 A36 Chedung the crankshaft end float FIlI A 38 InstallatIOn of the flywheel FillA 39 Insta...

Page 13: ...e tIming chain 1 Fuelpump dflve earn 2 Cham guide 3 Cham nSlone 4 Cntnkshm sprocket 5 Camshaft IProcbt 6 Cham guttie FillA 41 Checking the side play of the bill end FogA 43 V 1fW of the crankshaft spr...

Page 14: ...r block as shown In Fig A 39 with the F mark faCing the front of the e gi le When lnsertlng the piston 14 rings ensure that the piston ring gaps are opposite each other and neither parallel to or at n...

Page 15: ...rpm Compression ratio Single carburettor 85 1 85 1 TWin carburettors 95 1 011 pressure 38 4 2 kg sq cm 38 4 2 kglsq cm 54 60 Ib Isq In 54 60 Ib Isq In VALVE GEAR Valve spnng fitted length L13 L 16 out...

Page 16: ...1636 In 003 mm 00012 In 003 mm 00012 In o 05015 mm 0 002 0059 In 03 mm 0012 In 49 961 49 975 mm 1 967 1 9675 In 003mm 00121n o 03 mm 0 012 In 1 835 mm 0072 00722 In o 062 mm 0 0008 0 0024 In o 12mm 00...

Page 17: ...ged cooling system Clean system Incorrect Ignition liming Re set timing Incorrect valve clearance Adjust clearance Incorrect 011 used Refill With correct oil grade Radiator finS clogged Clean readlato...

Page 18: ...mterCE lliJ Plcel FIg B 1 General layout of tho lubricatIOn system o Fig B 4 SectIOn through the 0 rehef valvo Frg B 3 Tho oil pump components 18...

Page 19: ...r and the pump body ThiS play must not exceed 0 15 021 mm 10006 0008 111 If thiS clearance IS excessive a new set of rotors or a new pump body must be fined 4 Check the end float of the rotors by plac...

Page 20: ...rrangement of the cooling OY OperatIon plate Dust cover Drum SpIder assembly linnl9 FIlI C 3 Exploded v of the fan c1u1l h o V V 00 o J FIlI c4DlSIllantllng of thefan clu1dl FillC 5 V fIW of the radia...

Page 21: ...e done several times as there IS a time lag In the operation of the thermostat To check the operation of the fan clutch thermostat remove the operating plate see Fig C 3 and C 4 and submerge It In hot...

Page 22: ...ft FI9 D 6 Checlull9 1IIe contact IlfP RI FIg D 7 View of 1118 distrillutar wIth 22 I Fia D2 Remof the contact beI8 plaia 7 FIQ D 5 The bly of 1118 flyweight mecherlillll F tg It 2 Oftronco for nd ond...

Page 23: ...t the con1llct breaker gap as described below CONTACT BREAKER GAP Adjultment With the distributor fitted in reverse order to the removal procedure turn over the engine until the fibre pad of the conta...

Page 24: ...0 9 mm 0 03 0 035 ln When flttmg the plugs tighten them to 1 5 2 0 kgm 11 15 Ib ft 24 II Technical Data DISTRIBUTOR 045 055 mm 0012 002210 050 065 kg 1 1 1 43 Ib 1245 mm 0490210 80mm 03151O 1245 In 04...

Page 25: ...lace cap or rotor Engine misfires Dirty or faulty spark plugs Clean adjUst or replace plugs Loose Ignition wire or faulty Tighten repair or replace Wires Insulation Cracked dlstnbutor cap Replace cap...

Page 26: ...cuum prsfon 20 Power aIw 21 Ifam et 22 Maml 23 ldl l 24 8 hole 25 Throttle W 26 J T t 1 4 f c Fog E 2 General of the twm choke cartJuret1D L 16 englnel 12 1314 IS 16 FIg E 4 SectIon through the twin c...

Page 27: ...f worn replace the assembly Check the throttle and choke valve shafts and bores for eccentriCity Check the slow running Jet needles for burrs and ndges Replace parts as necessary Check choke tube clus...

Page 28: ...p caver FIlIE B The O l 1 Jo u 0 ll li il 4 I f It F I 0 D j hamber relllDvecI 9 The choke c Fill E ndary emu end lOCO 10 The pnmary FIlI E ell tubes remov q o i 0 0 0 carburetlDr The lower and upper...

Page 29: ...K 6 Throm l aIw 2 r rL i r L fr J L J JhaJi DAH 4 2 AnZl OCK 00 1 I Omm D au I Fill E 17 The flolllleveladJullment FloatSlHt 2 FIo t 3 FINt ltop 4 Ne JIII van FIQ E 18 Adlusanent of the float 18111 FI...

Page 30: ...amper to Within 0 5 In 12 7 mml of the top of the rod CARBURETTOR Adjustments The proper adjustment of the two carburettors IS extremely Important In obtaining peak vehicle performance and redUCing fu...

Page 31: ...Return plate 3 Throttle chlmbtK 4 Throttle v Jve OIL CAP NUT SUCTION CHAMBER SUCTION PISTON o 0 0 Yo SUCTION SPRING JET NEEDLE Fill E 24 Exploded v of Rlol on chamber BOO suction piston tJ II mterc r...

Page 32: ...and FUEL FILTER The fuel filter IS of the throw away cartridge type and should be changed every 40 000 km 24 000 miles To remove the fuel filter disconnect the mlet and outlet PipeS and remove the fil...

Page 33: ...w Valve retainer 8 R8tamer screw 9 D hragm 0 Pullrod DIaPhragm flng 12 Selll washer 13 Seal 14 Lock washer 15 Nut 16 Connection Screw 8 Lock washer 19 ConnectIon 20 Rocker arm sprmg 21 pscer 22 Heat I...

Page 34: ...the l16 engme uses a combmatlon system Fig E 44 which IS Similar to the one used for the l 13 engme but IS fItted addItionally With a tube With a variable Orifice valve frthe crankcase to the mlet vam...

Page 35: ...tle opening Adjust throttle Slow running adjustment Incorrect Adjust slow running Slow running fuel Jet blocked Clean Jet I ncorrect float level Adjust float level Poor acceleratIon DefectIve accelera...

Page 36: ...crew Fog E 32 The IKIJustment of the In1erconnec tlng shaft 36 4 5 2 Fig E 34 Adjustment of the startIng Interlock opening FanIdle lever 2 Connecting pl m Connecting Imk 4 Connecting rod 5 St1Irter le...

Page 37: ...entres of a lathe and replace or straighten the plate If the indicated value exceeds 05 mm 002 In Fig F 8 at a distance of 95 mm 3 74 In from the centreof the plate If the rivet heads are less then 03...

Page 38: ...I 2 Fog F 2 Exploded of the cod sprong clutch CIlrtch drltIon 2 Outrh b y 3 Clutch CD c Clutch PlWSUfe pine 5 Eyebolt 6 EYlIlxJ1tpwot pm 7 Pnmu q rlng 8 Spnng cop 9 R lwet 10 R Locknut 12 Release Iftl...

Page 39: ...eversl Fit the release bearing and the bell hOUSing CLUTCH PEDAL Removal 8IId Installation Remove the cleviS pin from the end of the push rod and disconnect the push rod end Remove the return spnng th...

Page 40: ...d hragrn clutch Fig F 7 YIf W of the cod spring clutch dla 255 mm 3 3 Fill F 6 O 1Iel1SlOn dlllgralll for the coil ng clutch Fig F 9 Checking the release finger height of Fig F 8 Checking the clutch d...

Page 41: ...8t 10 Valinst em fop t 7 Stop pMctt 12 Gasket WIIwr 13 Push rod 14 Pudl rodC VIS 15 Nut 16 Locknut 17 P stOn fop 18 Abutment wahar 19 Rubber boot 20 FlutdrtnelVOlf 21 Clip 22 Rft IINVOlr ClIP 23 Cap I...

Page 42: ...screw Immersing the free end of the hose Into a Jar partially filled With clean brake flUid Open the bleeder screw by 3 4 turn Fill the flUid reservoir With the recommended flUid and pump clutch peda...

Page 43: ...r replace dutch diSC aSbcmbly LcakIng from master cylmdel cup Replace cyLinder cup Leakmg from operatmg cylmder cup Replace cup Air mflLtratIons Into the hydrauhc Bleed out completely lme Roughncsb on...

Page 44: ...J l I I 1 I c f 9 fIr 0 r f I t i FI9 G 7 Removal of the crosHhafts For anno1atlons see text FI JG 10 R iifih8 iine idler gear 44 Daconnectll19 the remote control Fig G 6 RelMVillof the extensIOn hou...

Page 45: ...gear assembly together With the 1 st speed gearwheel THREE SPEED GEARBOX InsplKltlon Thoroughly clean all parts and mspect as follows replacmg or repairing any defective parts Check the gearbox casmg...

Page 46: ...2nd and 3 speed synchronoser hub Fig G 15 Removal of the 2nd and 3 speed sychronlser VJ lV CD FIg G 19 CheckIng the synchron rIngs for FRONT COVER REAR EXTENSION CROSS SHAFT wear FogG 20 The oil seals...

Page 47: ...ylinder push rod to obtain a withdrawal lever free play of 2 2 mm 0087 m FOUR SPEED GEARBOX Removal and Installation I Follow the mstructlons for the three speed gearbox except that the four speed gea...

Page 48: ...t of the gea eels gear FI9 G 29 Greasing POlllts for withdrawal lever and release beanng f J z J I Fog G 31 VISW of the gearchange contrOl arm FIg G 34 rete r 48 Fog G 35 R a1 of the malllshaft ly F G...

Page 49: ...bly of tile selector fol1 s ImmIIII 3rd 4t1l Rod Spring Plug Plunger Plunger FIg G 39 SectIOn through tile gearbox to show the Interlodung system FIg G 42 Remoyal of the upper support bracket FIQ G 46...

Page 50: ...gm 18 0 12 3 Ib ft AUTOMATIC TRANSMISSION Although the automatic transmiSSion IS not covered In thiS manual as the maintenance inspection and repair IS conSidered a Job far experts the control linkage...

Page 51: ...gear 16 18 18 Speedometer Drive gear 5 5 5 Driven gear 19 or 17 16 16 CLEARANCES AND PLAYS I Model I R3W6 F4W63L and F4C63L Mamshaft end float o 019 mm 0 0008 m 008029 mm 0003 0 011 m Max mam shaft en...

Page 52: ...lllle 52 FIg H 4 Removal of the SIde drIVe flange t Fill H 7 Removal of dlfferentlalllde bearing FIg H 5 Removal of dlfferentlallKle cover FIQG 10 Measunng the clearance between the dJfferentl8l SIde...

Page 53: ...or three points The backlash between the dnve gear and pmion should be 0 10 0 20 mm 0 004 0 008 In Also check the run out at the rear of the crown wheel If the backlash or the tooth contact pattern IS...

Page 54: ...tJ ofpln nut 17 201 11 145Ibft J 4 PtNOtKJfo piNon betftntJ without 00 7 10k IS1 721b ft J 5 Anion bHnng 1IdJU or Ii Amon IId u lng I P8Cf I F 90H12 prHoad 54 F 90H 16 Adjsutllll d far dlff8nntJal sid...

Page 55: ...e Might of 2 6 leg 6 5 lb on the bearing The nominal width IS 20 00 mm 0787 In Press the bearfngs on to the differential cage Also press the outer races of the front and rear pinion beanngs into the...

Page 56: ...h contact on heel TOE TOE HEEL DRIVE HEEL COAST SIDE SIDE FIlI H 21 Tooth co on toe HEEL DRIVE HEEL COAST SIDE SIDE F H 22 Tooth co on fImc TOE HEEL DRIVE HEEL COAST SIDE SIDE F H 23 Tooth contact on...

Page 57: ...t the remamlng parts m reverse order to the removal procedure and fill the fmal drive With 08 IItres 1 3 Imp pts 08 US qts of the recommended 011 DIFFERENTIAL Ramoval Estate Car Stetlon Wagon Disconne...

Page 58: ...inter i1 l 1D PJtE F H 30 R I of tile pllllOii mv Ass y beanng dlffereratl al ide duvt piniOn F H 31 Exploded of d bly FigH 32 MeIIsllnng 1he crown wheel for NIHIUt 58...

Page 59: ...beannc 10 to 13 q cm Gear ratio 3SP TIM 6 A TIM 3889 1 4SP TIM 3700 1 SectIon through the dofferentl8l I FIgH carr Fill H 36 Me mng the drtt entud IIlIe bearing thockness TIhrenma torque bolt dtff b...

Page 60: ...ng Inner race and the spacer The Inlt al turnmg torque WIthout 011 seal and drive prnlon nut tightened to 14 17 kgm 101 130 Ib ft 60 should be 10 13 kgcm 138 9 180510 oz for new bearings and a value o...

Page 61: ...38891 38891 37001 InitIal turnmg torque without 011 seal Saloon models 7 10 kgcm 0506 0723 Ib ft I Estate car models 10 13 kgcm 0 723 0940 Ib ft Depth from axle centre Saloon modesl Estate car models...

Page 62: ...uspenSion as a complete Unit 6 o I I jj I 1 l FIg I 7 Exploded vIew of the rear cod ring Fig I 10 Removal of the rear SIIspel1Slon ann FIg I 2 Parts to be removed or dIsconnected for the removal of th...

Page 63: ...ubber FIg I 7 COIL SPRINGS Installation Check the sprrng for YIeld deformatIon and cracks Test the sprrng and compare the results WIth the information In TECHNICAL DATA Check the rubber parts for defo...

Page 64: ...4 Orwe Ibaft top rmg 5 Rubber gtl ter 6 GaJrttrcltp 1 CIdIP 8 SJtJeve yoke 9 SIewe yoktl plUf 10 SpiderJoomal F yoke 12 0 119 13 N tIbelllJt1g 4 Clrcltp 64 I 00 0 tO Shock absorber lower mountIng Bear...

Page 65: ...ocedure noting the followmg pOInts Altgn the yokes ensurong balls and spacers are fItted In correct order Select a clrcltp to gIve an aXial play of less than 0 02 mm 0 0008 In In the Universal JOints...

Page 66: ...the rear SIIspenSlon and rear axle as frtted to models Ddfenmtt C8TTI r 2 Rear vie hOUSing 3 LBetsp mi 4 Bump rubber 5 Shock obsorlJor 6 RNr springfront henger 7 HMldbrllktlltnk 8 B hO ll 66 Fog I 20...

Page 67: ...mounting nut WIth the wheels of the car resting on the ground Data COIL SPRINGS Model L510S 510 L510 PL510 W re dIameter 142 mm 0559 In 142 mm 0559 In 142 mm 0559 In COil dIameter 90 mm 3 543 In Same...

Page 68: ...teenng lever Flg J 4 GreWIth Indoc ated poInts FIlI J 5 Removal of thebrake Pipe FIg J 7 R of the ll1Ibil bar For alUlOll1bOnS l1li8 text 68 FIlI J 2 Removal of thewheel hub Z I o tq O e t Frontwheelh...

Page 69: ...olts 21 LIft off the reactIon rod Check the rod for distortIon and cracks and rubber parts for damage and fIt by reversIng the removaI tnstructlons SUSPENSION UNIT Removal Fig J 9 Jack up the front of...

Page 70: ...Pring 8 BumlHf rubber 9 Suspension Unit Fig J 12 Removal of the self locklng nut With thesuspension unit compressed o Fig J 14 Exploded voew of the shock absorber 70 8 9 y P Fill J 10 Removal of the S...

Page 71: ...ower ball JOint on the RlspenSlon ann fIiilIII itJiJ J Y f l I j t h f Co j p I f i r T L D I Fill J 22 AdjUst the In by turnIng the track rod centre tube mmBIIB Fig J 17 The suspension ann mounting n...

Page 72: ...e followong reaction rod and stabl Itser bar from suspension arm suspension Unit from SWIvel Joont arm spltt pon from lower ball Joont nut ball JOint from SWivel Joont arm Fig J 19 and the lower ball...

Page 73: ...17mm 8541O Fitted load 243 kg 536 Ibs 243 536Ibs 243 kg 536 Ib FROIH SUSPENSION UNITS All Saloons Saloons With All Estates Estate I SSS L510S With drum disc brakes With drum With disc P510 UTK Models...

Page 74: ...Sector sh h ccwer 9 SttJefmg worm best lng Adu ttng IC W 70 StHnng nut 5 Kbnn beanng um SttteTmg column Ih6ft 6 HouSIng cOW 0 nng FIlI K 2 The tIng bolts of the ng column rlll K 4 Removal of the g Nf...

Page 75: ...d fIt the IMIrm bearing shims and the 0 ring Into the hOUSIng TIghten the flange bolts to 18 25 kgm 130 18 1 Ib ft If the column beanng has been changed It should be packed WIth grease and then cement...

Page 76: ...Q J 0 r r Clearance 01to05mm Frg K 13 Section thnlugh the ball JOint IItud forthe track rod 76 steermg hnkage seen Frg K 14 SectIOn thnlugh the ball JOint ltud for theconnecting rod 7J 2 TIGHTENING T...

Page 77: ...and that of the outer wheel 32 40 Trouble Shooting SYMPTOMS PROBABLE CAUSE ACTION TO BE TAKEN Hard steenng Low tyre pressu re Correct pressure I ncorrect wheel alignment Correct alignment StIff track...

Page 78: ...e cyl ncler t Push rod 2 Dust cover 3 Retalnmg ring 4 Secondary piston cup 5 PISton 6 PrImarypiston CliP 7 Inlet aWe 8 p ton return spring 9 Cylll derbOOY 10 Re l rvolrcltp t 1 ReseflfOlr 12 ResIHVOlr...

Page 79: ...h the wheel cylinders after disconnecting the bridge pipe between them If the wheel cylinders must be dismantled remove the rubber dust caps and Withdraw the Inner parts Check the brake drums for run...

Page 80: ...y I Cylmdor 2 PISton I 3W of RetBtner 6 P 6 a 1 Shim 8 8 p I 9 c l IpO pi 10 r MIOn rpt lfIg Spl pin 12 c tIenut 13 14 Suppon btlldr t 15 Holddownpin 16 Pwotpin 17 Mounting brIIc Ut 18 Spnrv 80 Fog L...

Page 81: ...rake pads I 70 t 2 J I I Fill L 16 Tho posrbon In I r p J t Fill L 14 Exploded YOM of the rear brake jj 6 lM 1I1 M Jll A 1 J I L J T v I f lo lIII I 1 J Fill L 17 Tho foung pOints of the rear handbnok...

Page 82: ...FIg L 20 Adjusting the brake hght swItch FIg L 22 mode r I 1 l f Ji J J 1 r 1 tc TF16 I f loo t J I r7 if f q I K i ifi C J 82 FIg l19 The brake pedal adJustment...

Page 83: ...oval Front cable Release the handbrake remove the clevIS pIn holdtng the cable and unscrew the adJusttng nut at the rear of I the front cable Remove the cable from the handbrake lever From underneath...

Page 84: ...he reservoir Repeat the bleeder operations for the other bleed plugs finishing with the bleed plug nearest to the master brake cylinder Technical Data BRAKE PEDAL Brake pedal height Front drum brakes...

Page 85: ...fIt new valve Brake effort decreases and pedal goes Brake pipes or hoses leaking TIghten connections or fIt new PIpeS slowly to floor and hoses Damaged or defectIve cups In master Overhaul cylinder In...

Page 86: ...SIIp IV end 6 StoIor 8 Olodo 9 L Ia Brush b y I I Slip r IV nd FIg M3 RernlIYaI of thedrive pulley nu1 FII M 6 Remon of the rotIlr slip ring end bearing WD Red or Black figures FIII M7 The Id bliwot...

Page 87: ...carefully In a VIce and remove the pulley nut the pulley the fan arid tha spacer from the rotor shaft Fig M 3 and M 4 Tap out the rotor from the drive end bracket uSing a hide mallet FIg M 5 Remove th...

Page 88: ...he cover FI9 M l1 Checking the rotor field cod for continurty top and earthIng bottOm 1 1 FI9 M 10 V of the removed dIode holder 1Ily Fig M 12 Checking the rotor for run out t FI9 M13 Chedung 1he wlIl...

Page 89: ...speCIfIcatIons If the deVIation IS small the alternator IS 10 good condItion ALTERNATOR Flndmg of faults Alternator does not charge the battery 1 Check drlvmg belt tensIon 2 Field cable broken at con...

Page 90: ...al POSItIve dIode NegatIve diode PILOT LAMP RELAY VOLTAGE I REGULATOR FIg M t9 The current flow In the dIodes FI9 M 20 Test rcult for checkIng the ahemator performance Fill M 21 V of the voltage regul...

Page 91: ...hnnt 10 O rod brocktltbush Thrun 12 Slop w r C IP 14 Pinion rtap OD 1er 15 Drwe pimon 16 O nn ngclvtrh 17 Fleldcoll IS Sttrter motorbody 19 brush 20 N brush 21 Brumllmng 22 Brush ho dtJr 23 BNrtng bus...

Page 92: ...8mm Commutator Ica Correct Incorrect Fig M 34 Unden uttlng themICa Insulators I gmtlon swItch Fill M 36 Checkmg the armature for short Circuits FI I M 35 Testing the Innature Wlndmgs for earth connect...

Page 93: ...er Connect one test prod to the commutator and the other one to the armature or shaft If the lamp lights the armature coil IS connected to earth and the armature should be replaced The armature can al...

Page 94: ...pe nop nug 9 Plate sptmg 24 Felt wa her 39 Thtust washer 10 Sprmg etamer 2S Beatlng 40 Wave washer 11 BaU 26 Auto stop cover aA y 41 Beanng 12 Magnet ball 27 Lock plate 42 Hexagon nut 13 Armature au y...

Page 95: ...t Pulley ratIo to engIne HITACHI 12 volts 30 amps NegatIve 1 000 13 500 rpm 1000 rpm 22 amps at 14 volts and 2500 rpm 2251 VOLTAGE REGULATOR Maker Type No load regulating voltage HITACHI Constant volt...

Page 96: ...tly Replace worn brushes See that the brushes bed oronerlv Regulator not functlomng correctly ExamIne regulator Battery overcharged shown by burnt out bulbs and very frequent Regulator not functIoning...

Page 97: ...tor WIper motor continues to run after Contacts In hOUSing damaged Replace contacts SWItch IS turned off or does not return Contact spring bent Replace contacts blades to parking pOSItion Insulating b...

Page 98: ...0 OIL jl l VOL TAGE REGULATtIl INITRi NENT u HT AIN l3EAM PILOT UGHT OIRECTIONAlPILOT LIGHT IGNITION flirtiNG U HT OIL PADSlRE VlMNNG LIGHT EAIRH TERMHIol eMJI TAtf lHT GAI QO L N L1GHTlt up COO LIGH...

Page 99: ...K fJ NOTE INQ L1lNG Cf fCNAl PARTS fMK a TlRfc e SIGNAL RJi v 8 idr nu BY YO Il B TS OIL 611 1 VQ TAGE REGULATOft INSTR ENT LIGHT hIIAIN BEAM PILOT LlCOHT DIRECTIONAL PILOT LIGKT 1 T10N WAR NG LIGHT O...

Page 100: ...58 o 40ll 64 23 24 Contact breaker gap n mm 24 104 5 o 017 91l21 0 4SO 5 0017 9021 045 05 24 25 Dwellangfe Degrees 25 49 55 49 55 55 5 26 Stmctlmlng oaTDC 25 26 I 27 StroboscopIC timing oaTDOrpm 27 10...

Page 101: ...wheel beanng nut Brake backplate Upper shock absorber mounting 25 33 kgm 181 239 Ib ft 27 3 7kgm 195 268 Ib ft 23 kgm 16 61b ft Lower shock absorber mounting Drive shaft to differential nuts Drive sha...

Page 102: ...74 2 913380 240 9 448800 25 009841 75 029528 25 984250 75 2 952750 250 9 842600 26 010236 76 029921 26 1 023620 76 2 992120 260 10 236200 27 010630 71 030315 27 1 062990 77 3 031490 270 10 629900 28...

Page 103: ......

Page 104: ...I Estate up to 970 1 CONTAINS DetaIled descriptIon of ServIce RepaIr and Overhaul OperatIons dearly explamed and shown m hundreds of illustratIOns plus Trouble Shooting Tables Tune up Data Tables WIr...

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