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2 Engineering

2.1 Rapid Link modules

Rapid Link 5 · RAMO5 · RASP5

10/19 MN034004EN

www.eaton.com

31

2 Engineering

2.1 Rapid Link modules

RAMO5 and RASP5 rapid Link modules are installed in the direct vicinity of
the drives. Design and installation are carried out in accordance with the
required specification and local conditions.
Connection to the power and data bus is possible without interruption at any
location.

The below example with RAMO5 provides a simplified overview.

Figure 8:

Example showing how to use a RAMO5 unit

a

Sensor (light barriers)

b

RAMO5

c

Motor connection cable

d

Mains connection on power bus

e

AS interface

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Summary of Contents for Rapid Link RAMO5

Page 1: ...Manual Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN ...

Page 2: ... CARE 386 2273 8 00 a m 6 00 p m EST After Hours Emergency 800 543 7038 6 00 p m 8 00 a m EST Drives Technical Resource Center Voice 877 ETN CARE 386 2273 option 2 option 6 8 00 a m 5 00 p m Central Time U S UTC 6 email TRCDrives Eaton com www eaton com drives Original operating manual The German language edition of this document constitutes the original operating manual Translation of the origina...

Page 3: ...tomation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc During operation and depending on their degree of protection variable frequency drives may have live uninsulated moving and or rotating parts as well as hot sur...

Page 4: ...II ...

Page 5: ...de RAMO5 17 1 3 2 Type code RASP5 18 1 4 Technical data 19 1 5 UL Standards Compliance 22 1 5 1 RAMO5 22 1 5 2 RASP5 23 1 6 Selection criteria 25 1 6 1 Special features of the motor selection for RASP5 26 1 6 2 Synchronous reluctance and PM motors 26 1 7 Proper use 27 1 7 1 Designated power supply systems 27 1 7 2 Machinery Safety Directive and CE marking 28 1 8 Maintenance and inspection 29 1 9 S...

Page 6: ...afe stop function 55 2 9 Sensor inputs I1 and I2 57 2 10 Actuator output 61 2 11 Device fan connection 62 2 12 Motor and Application 64 2 12 1 Motor selection 64 2 12 2 Motor and circuit type 64 2 12 3 Change of rotation 65 2 12 4 Quick Stop 66 2 12 5 Interlocked manual operation 67 2 13 External brake 69 2 14 Regenerative braking 72 2 15 Thermistor and motor cable monitoring 74 3 Installation 75 ...

Page 7: ... 3 Connections 121 5 4 Special technical data 122 5 5 Block diagrams 123 5 6 LED displays 125 5 7 Configure special settings 127 5 7 1 Configure set rated motor current P1 08 127 5 7 2 Sensor inputs I1 and I2 128 5 7 3 Quick stop and interlocked manual operation 129 5 7 4 Phase change 130 5 7 5 Monitoring the current lower limit 131 5 7 6 Quick Stop 131 6 RASP5 Speed controller 133 6 1 Description...

Page 8: ...or parameter group 0 162 10 3 2 Parameter group 1 Basic 165 10 3 3 Parameter group 2 Extended functions 166 10 3 4 Parameter group 3 Mechanical brake and digital inputs 168 10 3 5 Parameter group 5 Communication 169 10 3 6 Parameter group 6 Extended motor control 171 10 3 7 Parameter P1 13 171 10 4 Parameter groups for RASP 172 10 4 1 Monitor parameter group 0 172 10 4 2 Parameter group 1 Basic 17...

Page 9: ...AS i circuit 194 11 2 ASI flat cable 194 11 3 External quick stop 195 11 3 1 Extension circuit 195 11 3 2 Cable routing 196 11 3 3 RASP actuation 197 11 3 4 ASi control RAMO 198 11 4 Diagnostics and troubleshooting via AS Interface 199 11 5 OP Bus 200 11 5 1 Hardware 200 12 Error messages 205 12 1 Introduction 205 12 1 1 Error messages 205 12 1 2 Acknowledge fault Reset 205 12 1 3 Automatic reset ...

Page 10: ...6 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com ...

Page 11: ...of revisions 0 2 User note Please read this manual carefully before you install the Rapid Link system and start using it We assume that you have a good knowledge of engineering fundamentals and that you are familiar with electrical systems and the applicable principles and are able to read interpret and apply the information contained in techni cal drawings Publication date Page Keyword new modifi...

Page 12: ... cause slight injury WARNING Indicates a potentially hazardous situation that may result in death or serious injury DANGER Indicates an imminently hazardous situation that will result in death or serious injury Indicates useful tips The housing as well as other safety relevant parts has been left out in some of the figures in this manual in order to make the figures easier to understand However it...

Page 13: ...mation available on the topic Rapid Link Assembly instructions software manuals catalogs product information EMC Electromagnetic compatibility FWD Forward clockwise rotating field LCD Liquid Crystal Display liquid crystal display PES Functional ground PE connection ground of the Screen cable pk Peak PNU ParameterNumber RAMO Rapid Link Motor Starter RASP Rapid Link Speed Control REV Reverse left ha...

Page 14: ...rs MZ034003EN Manual Product Cybersecurity Guideline Rapid Link 5 AS Interface AP040051DE Application Note Notes and examples of permanent magnet and brushless DC motors AP040189 Application Note Notes on programming via Bluetooth IL040025ZU Instruction leaflet DX CBL PC 3M0 IL04012020Z Instruction leaflet DX KEY LED2 DX KEY OLED IL034084ZU Instruction leaflet Instruction leaflet for RAMO5 IL03408...

Page 15: ... electrical drives to be installed and taken into operation much more quickly and cost efficiently than with conventional methods Thanks to a power bus and a data bus that are plugged into every Rapid Link 5 module the system is quick and easy to install In the Rapid Link 5 variant the Rapid Link modules are tailor made solutions as electronic DOL and reversing starter RAMO RASP5 frequency control...

Page 16: ...1 Rapid Link system 5 1 1 System overview 12 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com 1 1 System overview Figure 1 Overview Rapid Link Module 5 3 AC N PE 50 60Hz M 3 M 3 24 23 21 22 24 23 ...

Page 17: ...ion h Power adaptor cable to flexible busbar junction i Round cable for 400 480 V AC j Plug in link for round cable k Power adaptor cable for pluggable round cable junction l Plug in link for round cable Powerbox m Power adaptor cable round cable to power box Data bus n AS interface o AS Interface flat cable p Link for M12 connector cables q Extension cable with M12 plug Motor connection r Unshiel...

Page 18: ...npacked device Open the packaging with adequate tools and inspect the contents immedi ately after receipt in order to ensure that they are complete and undamaged The packaging must contain the following parts Motor starter Motor Control Unit One RAMO device the instructional leaflet IL034084ZU or Speed Control Unit One RASP device the instructional leaflet IL034085ZU Before opening the packaging g...

Page 19: ...in UK Input 380 480V 10 50 60Hz 3 phase 6 8 A pk Output 0 500V 6 6A 3 00 kW 4 0 HP 3 ph 0 500 Hz Serial No 11111111111 CAUTION Power down for 5 mins before removing cover Read User guide before installation or servicing Rapid Link 5 RAMO Motor Starter IP65 NEMA12 RAMO5 W402A31 5120S1 Listed2ADO Ind Conv Eq E172143 Article No 654321 Style No RASP52402A315120100S1 Eaton Industries Gmbh Hein Moeller ...

Page 20: ...sion Input Rated operational data of mains connection Single phase AC voltage Ue 3 AC Voltage 380 480 V frequency 50 60 Hz input phase current 3 5 A peak Output Load side motor rated operational data Three phase AC voltage 0 500 V output phase current 2 4 A Output frequency 0 500 Hz Assigned motor output 0 75 kW at 400 V 1 HP at 460 V for a four pole internally or surface cooled three phase motor ...

Page 21: ...s 2 Bottom plug Number of connectors 1 1 power plug Connector type power connector 4 HAN Q4 2 5 HAN Q5 Communications 0 no communications 31 AS i S 7 4 32 AS i S 7 A E Communications Options 0 without communication option A AS Interface Control voltage for external motor brakes 0 without external motor brake 1 180 V DC 2 230 V AC 4 400 V AC Number of actuator outputs 0 no actuator output 1 one act...

Page 22: ...ke chopper Repair switch 0 no option without repair switch R With repair switch Position of the power terminals 2 Bottom plug Number of connectors 1 Power plug Connector type power connector 4 HAN Q4 2 5 HAN Q5 Communications 0 No diagnostic alarm 31 ASi S7 4 Communications Options A AS Interface Control voltage for external motor brakes 0 without external motor brake 1 180 V DC 2 230 V AC 4 400 V...

Page 23: ... 12 NEMA 12K IP65 NEMA 12 NEMA 12K Installation site vertical Page 75 vertical Page 75 Ambient temperature range Operation C 10 55 without derating 10 40 with derating 10 55 Storage C 40 70 40 70 Installation altitude H m 0 to 2000 over NN over 1000 m with 1 power reduction per 100 m 0 to 2000 over NN over 1000 m with 1 power reduction per 100 m Humidity IEC EN 50178 pw 95 relative humidity non co...

Page 24: ...3 C20 PKE3 XTUCP 36 FAZ 3 B20 or FAZ 3 C20 Overvoltage category pollution degree DIN VDE 0110 III III Rated impulse withstand voltage Uimp kV 4 Leakage current to PE earth EN 50178 IPE mA 3 5 3 5 Power section Instance RAMO5 D Direct on linestarterwith thyristors and bypass contacts Frequency inverter with internal DC link and IGBT inverter RAMO5 W Reversing starter with relay thyristors and bypas...

Page 25: ...0 AS Interface Specification Total power consumption from AS Inter face power supply unit 30 V I mA 30 160 for sensors 30 160 for sensors Specifications S 7 4 S 7 A E S 7 4 Station addresses Quantity 31 62 31 I O Code 7 hex 7 hex ID code 4 hex 4 hex 1 Assigned motor power for standard internally ventilated and outdoor three phase asynchronous motors with 1500 min 1 at 50 Hz and 1800 min 1 at 60 Hz...

Page 26: ...ables is subject to AHJ Installation may be limited to NFPA 79 applications Property Value Input voltage 480 V AC Output voltage 480 V AC Rated operating voltage for brake control 180 V DC 230 480 V AC 400 480 V AC Input current 6 6 A Output current 6 6 A Phases 3 Frequency 50 60 Hz Control voltage external 24 V DC Field bus input voltage 30 V DC Motor protection integrated Thermistor monitoring i...

Page 27: ... 2 4 1 A RASP5 4 5 3 A RASP5 5 7 8 A RASP5 8 Frequency 50 60 Hz Phases 3 Output frequency 0 320 Hz Field bus input voltage 30 V DC Motor protection integrated At 105 full load Thermistor monitoring integrated Degree of protection NEMA 12 NEMA 12K Ambient temperature maximum 40 C without fan 55 C with fan With fuse UL listed Circuit breakers UL listed with built in local discon nect switch without ...

Page 28: ...th a basic or additional insulation to protect 480 V from direct contact Only for use with flexible cable connected drives is at the discretion of the AHJ Installation may be limited to NFPA 79 applications Only for use in a TN earthing system excluding corner grounded systems Use 75 C copper conductors only Integral solid state short circuit protection does not provide branch circuit protection B...

Page 29: ...n or equal to the rated motor current For RAMO5 current monitoring must be set to the rated motor current Figure 7 Selection criteria When selecting the drive the following criteria must be known Type of motor three phase asynchronous motor Grid voltage rated voltage of the motor e g 3 400 V Rated motor current recommended value dependent on the circuit type and the supply power supply Load Torque...

Page 30: ...rsizing the motor output may only be one output level less than the allocated output level to ensure the motor protection With significantly smaller motor output the frequency control U f operating mode must be set 1 6 2 Synchronous reluctance and PM motors The RASP5 speed controllers enable the operation of three phase motors with maximum energy efficiency such as Efficiency classes IE3 and IE4 a...

Page 31: ...be present Their function must not be impaired in any way Effective lightning protection measures must be implemented in the plant to prevent damage to electronic components Connecting the units to IT grounding systems networks without a reference to ground potential is not permitted since the devices internal filter capaci tors connect the supply system to ground potential enclosure DANGER Incorr...

Page 32: ...pplied to the RAMO5 and RASP5 variable frequency drives confirm that the devices comply with the Low Voltage Directive 2014 35 EC and the Electromagnetic Compatibility EMC Directive 2014 30 EC The RASP5 devices with STO function also comply with the Machinery Directive 2006 42 EC The technical data and connection conditions must be observed For additional information see the nameplate of RAMO5 or ...

Page 33: ...ed manner in order to avoid damage For this the RASP5 must be fed with a regulated DC power supply unit via two mains connection terminals e g L1 L2 In order to prevent the capaci tors from having excessively high leakage currents the inrush current should be limited to approximately 300 to 800 mA depending on the relevant rat ing RASP5 must not be enabled no start signal Then set the DC voltage t...

Page 34: ...nk capacitors in RASP devices storage periods longer than 12 months should be avoided see above Section Internal DC link capacitors in RASP5 1 10 Service and warranty If you have any problem with a RAMO5 or RASP5 device please contact your local distributor When you call have the following data ready the exact part no the date of purchase a detailed description of the problem which has occurred wi...

Page 35: ... drives Design and installation are carried out in accordance with the required specification and local conditions Connection to the power and data bus is possible without interruption at any location The below example with RAMO5 provides a simplified overview Figure 8 Example showing how to use a RAMO5 unit a Sensor light barriers b RAMO5 c Motor connection cable d Mains connection on power bus e...

Page 36: ...aton com 2 1 1 Instance External appearance of various versions RAMO5 D 0S1 Direct starter without manual override switch RAMO5 D RS1 Direct starter with manual override switch RAMO5 W RS1 Reversing starter with manual override switch RASP5 R with manual override switch RASP5 1S1 with fan ...

Page 37: ...onnections Figure 9 Connections for RAMO5 Designation Function I1 Sensor input I2 Sensor input Q1 Actuator output AS I AS interface 180 V DC 230 277 V AC 400 480 V AC RAMO5 xx1 RAMO5 xxxR RAMO5 xxx1 RAMO5 xxx2 180 V DC 230 277 V AC RAMO5 xxx4 400 480 V AC RAMO5 W RAMO5 4 HAN Q4 2 RAMO5 5 HAN Q5 ...

Page 38: ...0 Connections for RASP5 Designation Function I1 I3 Sensor input I1 I4 Sensor input AS I AS interface STO STO function FAN Connection for device fan RASP5 xxxxxx0xx FAN RASP5 xxxxx1xxx STO RASP5 xxxR RASP5 xxx1 RASP5 4 HAN Q4 2 RASP5 5 HAN Q5 RASP5 xxx2 180 V DC 230 277 V AC RASP5 xxx4 400 480 V AC ...

Page 39: ... the Rapid Link Modules in all three phases from the mains voltage Figure 11 Repair and maintenance switch in position 0 OFF The motor must be stopped before the repair and maintenance switch is activated DANGER Before performing maintenance or repair work on RASP5 units make sure to wait until the DC link voltage discharging time at least five minutes has passed This also applies when handling th...

Page 40: ...with repair and maintenance switch In switch position 0 OFF the position can be fixed by pulling up the red SVB lock SVB locking ring padlock block If necessary up to two padlocks with a bracket diameter of 5 mm can be inserted into the recess of the SVB lock After completion of maintenance or repair work the switch can be released again and returned to position I ON The motor can then be restarte...

Page 41: ...nce switch Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com 37 2 3 1 Power terminals Plug in connections in power section for RAMO5 and RASP5 Figure 14 Connections in RAMO5 power section Figure 15 Connections in RAMO5 power section ...

Page 42: ...socket DESINA Hazard warning dangerous voltage only with RASP5 Pin Function 1 L1 2 L2 3 L3 4 N 5 PE PE Pin Function 1 U1 Motor 2 Coding 3 W1 motor 4 B2 brake 5 T1 thermistor 6 B1 brake 7 V1 Motor 8 T2 thermistor PE PE WARNING Dangerous voltage from internal DC link capacitors observe discharge time Pay attention to hazard warnings 1 4 3 5 2 e 1 4 6 3 5 8 PE 7 DANGER 5 MIN ...

Page 43: ...apid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com 39 Hazard warning high temperature only with RASP5 CAUTION High heat sink temperature Do not touch ACHTUNG Hohe Temperatur Kühlkörper nicht berühren WARNING HOT SURFACE Do not touch the heat sink ...

Page 44: ...ting voltages IEC 60038 VDE017 1 for power suppliers EVU guarantee the following conditions at the transition points Deviation from the rated value of voltage maximum 10 Deviation in voltage phase balance maximum 3 Deviation from rated value of the frequency maximum 4 The voltage value below also allows for the permitted voltage drop of 4 in the consumer circuits i e a total of ULN 14 400 V 15 400...

Page 45: ...er ratings deviations from the ideal voltage form and asymmetrical voltages can be caused in three phase AC supply system If this condition is not fulfilled or symmetry at the connection location is not known the use of a main choke in the mains side feeder unit of the power bus is recommended In the project planning consider only AC power networks that handle permitted asymmetric divergences in t...

Page 46: ...ctions of the cables and cable protection fuses used must correspond with local standards For an installation in accordance with UL guidelines the fuses and copper cable that are UL approved and have a heat resistance of 60 75 C are to be used For a permanent installation with insulation use power cables that are suitable for the specified mains voltages For RASP5 a fully 360 shielded low impedanc...

Page 47: ...Leakage currents to ground are mainly caused by external capacities in RASP5 between the motor phases and the shielding of the motor cable The size of the leakage currents is mainly dependent upon the length of the motor cable shielding of the motor cable height of the pulse frequency switching frequency of the inverter type of RFI filter Grounding measures at the site of the motor ATTENTION Resid...

Page 48: ...the motor terminal board of the last user the upstream protec tive device must be triggered The level of short circuit current depends on Cable length Conductor cross section Short circuit current at the incoming point The level of the application specific voltage drop depends on Cable length Conductor cross section Current consumption of motors ATTENTION All devices connected to the apparatus and...

Page 49: ...stub line Depending on the power bus length and the configuration of the power branches the total of all RAMO5 and RASP5 supply system currents during continuous operation must not exceed 25 A 4 mm2power bus l U0 x 1000 Zv Zstub x lstub Irm ZPower bus l Cable length maximum 100 m U0 230 V single phase no load voltage Irm Tripping current of short circuit release Zv External supply impedance e g 10...

Page 50: ...oss a large surface area With leakage currents greater than 3 5 mA in accordance with VDE 0160 or EN 60335 either the cable cross section of the protective conductor must be 10 mm2 the protective conductor must be open circuit monitored or the second protective conductor must be fitted For an EMC compliant installation we recommend the following measures The unit should be installed in a conductiv...

Page 51: ...ponding load torque or friction as well as in cases in which coast ing has no safety implications v Motor speed t1 STO shutdown Start of coasting Gray Coasting time for motor without safety implications Figure 19 STO conforming to Stop Category 0 This safety function corresponds to uncontrolled stopping as defined in IEC 60204 1 Stop Category 0 It can be used if it is necessary to switch off the p...

Page 52: ...a motor shaft rotational movement of 180 degrees p Number of motor pole pairs DANGER The STO function is an electronic mechanism that does not provide sufficient protection against electric shock Additional potential isolation measures may be accordingly required e g switch disconnecter DANGER Only the STO function of the drive can be used as a safety func tion of a machine None of the other funct...

Page 53: ...d be installed at the mains supply for the variable frequency drive in line with local regulations or standards DANGER The STO wiring must be protected against unintended short circuits and unintended tampering and modifications It must be ensured that the STO input signal has a safe oper ating state In order to prevent damage to the variable frequency drive the devices should remain in their orig...

Page 54: ...ng requirements must be observed as well for the STO wiring The STO compatible installation must be protected against short circuits and tampering The cables in the STO circuit can be mechanically protected with a closed cable duct or with a conduit eks ground and short circuit safe installa tion The 24 V DC power supply of the STO inputs can occur from the internal 24 V DC voltage of the RASP5 va...

Page 55: ...e routed in a closed conduit or conduit eks and screened and the screen braid grounded PES The external control voltage should meet the following specifications Pin 3 Pin 4 STO 0 V connection to internal control voltage STO logical high signal input 18 30 V DC Figure 21 STO installation with external control voltage 24 V DC 100 mA External Power Supply 0 V PES Safety relay PES 3 1 2 4 Rated contro...

Page 56: ... control section and the inverter will remain blocked An Inhibit Inhibit block message is displayed The LED STO does not appear Pin Configuration 1 24 V DC 2 0 V reference potential 3 STO 0 V 4 STO 24 V DC Pin 2 0V must always be connected to pin 3 STO and pin 4 STO must always be connected to pin 1 24 V WARNING This function is not suitable for continuous operation For applications without a safe...

Page 57: ... The pick up time from the moment a fault is detected in the STO circuit to the moment Sto F is signaled is less than 20 ms 2 8 6 STO function checklist During normal operation supply voltage present there are various options for monitoring the STO inputs state If the STO inputs are de energized the STO LED does not light up and InHibt is displayed in the associated operating unit Inhibit German L...

Page 58: ...zed With motor standstill and a stop command on the RASP5 variable frequency drives InHibit is displayed locked state The STO LED is off 2 The STO inputs are voltage free and the RASP5 speed controller receives a start command The STO LED is off 3 The STO inputs are supplied with 24 V DC and the RASP5 speed controller receives a start command The STO LED lights up green The motor starts normally a...

Page 59: ...afe stop function The purpose of the STO function is to prevent the drive from making the motor produce a torque when there is no input signal at terminals 3 and 4 This makes it possible to integrate the drive into a complete safety system in which the safe stop function needs to be fully implemented The STO function eliminates the need to use electro mechanical contactors with self monitoring aux...

Page 60: ...ve must always be free of frost and moisture DANGER In certain applications additional measuring and monitoring equipment may be needed in order to meet the requirements for the system s safety function The STO function does not include motor braking and the RASP5 s braking function cannot be considered a fail safe method by itself If a motor braking function is required an appropriate safety rela...

Page 61: ...7 2 9 Sensor inputs I1 and I2 Figure 23 Terminal sockets for I1 and I2 sensor inputs The RAMO5 and RASP5 Rapid Link Modules have two M12 sockets for direct connection of sensors SEN I1 I3 PWR FLT I1 SEN I2 I4 I2 I3 I4 STO FAN AS I Data Fault 1 L 2 I3 3 L 4 I1 5 1 3 2 4 5 1 L 2 I4 3 L 4 I2 5 1 3 2 4 5 ...

Page 62: ...RAMO5 Pin Configuration 1 24 V DC 160 mA output 2 Sensor input 3 0 V reference potential 4 Sensor input 5 not used Pin Configuration 1 24 V DC 160 mA output 2 not used 3 0 V reference potential 4 Sensor input 5 not used AS I Data Fault I1 SEN I1 ACT Q1 Q1 SEN I2 I2 PWR FLT 1 24 V DC 160 mA 2 3 0 V 4 I1 5 1 3 2 4 5 AS I Data Fault I1 SEN I1 ACT Q1 Q1 SEN I2 I2 PWR FLT 1 24 V DC 160 mA 2 3 0 V 4 I2 ...

Page 63: ...4 V DC from the RAMO5 and RASP5 rapid link modules The total current of all sensors is limited to 160 mA The sensor supply is short circuit proof In the event of an overload or short circuit a group fault signal will be generated and the Motor LED will light up FLT in red to indicate this As soon as the fault is fixed the error message can be reset with the RESET command In addition the S1 bit wil...

Page 64: ...to the controller sequence is carried out via parameter P1 13 Figure 26 Connection to sensor inputs RASP5 as an example Y connector RASP only With the optional Y connector RA XM12 Y up to four sensors can be connected to these two M12 sockets SEN I1 I3 AS I Data Fault I1 Q1 I4 I2 I3 SEN I2 I4 STO 20 m 65 6 ft 1 2 Y connector RA XM12 Y Optical or inductive sensors N O contact N C contact Sensor cab...

Page 65: ...rnally the response time is up to 20 ms The permitted length of the connection cable is 20 m Maximum load current The maximum permissible load current is 1 A with external power supply If there is no external power supply the maximum permissible load current is only 100 mA The actuator output is short circuit proof In the event of an overload or short circuit a group fault signal will be generated...

Page 66: ...e factory in the version RASP5 1 S1 Figure 27 Device fan connection The output voltage at the device fan connection is 24 V DC and is automati cally controlled by the speed controller RASP5 RASP only A device fan connection is only available for the RASP5 types in the variant RASP5 1S1 1 3 2 4 5 F 4 M F 3 1 not used 2 not used 3 0 V reference potential 4 24 V output for fan temperature controlled ...

Page 67: ...d connected here is considered contrary to intended use The device fan starts up briefly when the voltage is applied ATTENTION The device fan should always be included in a scheduled main tenance process at least twice per year so that the function will be tested on a regular basis to make sure it is intact and complete especially after changes are made to the safety system and after repairs are m...

Page 68: ...tate temperature should be connected to the frequency controlled RASP5 Choose 4 pole motors where possible with synchronous speeds of 1500 min 1 at 50 Hz or 1800 min 1 at 60 Hz Operating conditions for S1 operation according to IEC 60034 1 The rated operational current of motor and RAMO5 or RASP5 should be the same avoid overdimensioning the motor 2 12 2 Motor and circuit type The motor s stator w...

Page 69: ...nging the wiring can be set for RAMO5 W using parameter P6 08 With the default settings switch position Down a clockwise rotating field is produced with control command FWD and an anticlockwise rotating field with switch position Up The LED for both directions is FWD Figure 30 Example showing how to change the phase sequence Table 9 Phase sequence only for RAMO5 W and RASP5 RASP5 2 Rated operation...

Page 70: ...or at pin 4 Stop and to the subsequently rising edge of PLC O1 Start The type of edge control rising falling for the sensor inputs is defined via parameters RAMO5 P3 06 P3 07 RASP5 P3 06 P3 07 P3 08 P3 09 The pin 4 input signal rising edge switches the motor output off When the PLC output AS I signal Q1 is reset falling edge the motor output can be switched back on Whether or not the input signal ...

Page 71: ...ation In interlocked manual operation damage to conveyed goods or plant through incorrect handling can be avoided Limit switches connected to inputs I1 and I2 for example can be used to reliably limit the travel path This function also allows adjustment of for example light barriers before automatic control through a PLC AS Interface is activated Figure 33 Interlocked manual operation a Internal r...

Page 72: ...or after a changeover to automatic mode and back again This also applies for sensor input I2 and rotating field direction REV For RAMO5 D and depending on parameter P1 13 the interlocked manual mode is exclusively edge controlled This allows continued manual operation in the same direction after a break point is reached by simply briefly switch ing over to Automatic and back again LED signal under...

Page 73: ...Link modules feature a faster internal electronic switch for powering and actuating the external motor brake It is connected using pins 4 and 6 of the motor feeder socket The highest permissible con tinuous holding current is 0 6 A For releasing the brake up to 6 A are avail able for up to 120 ms The brake is actuated With RAMO5 automatically with the start signal in automatic and man ual modes Wi...

Page 74: ...l brake is opened Condition RUN start enable Hz rpm 0 P1 01 1 5 P3 03 Close brake f close Frequency limit at which the external brake is closed Hz rpm 0 P1 01 1 P3 04 Brake M Level Release Required motor torque at which the brake may be released Determines the torque as a percentage of the rated motor torque that must be present before the mechanical brake can be released It is used to ensure that...

Page 75: ... the value set in P3 03 The drive continues the ramp to a standstill The output of the drive is disabled Control commands Action of the drive Start signal Unblock device The frequency increases to the value set in P3 02 The current and or torque are monitored until they reach the level set in P3 04 The brake releases The output frequency remains at the value set in P3 02 for the time delay set in ...

Page 76: ...ertias flywheels A fast speed reduction in dynamic travel drives When the motor operates as a generator its braking energy will be fed into the variable frequency drive s DC link via the inverter The DC link voltage UDC will be increased as a result If the voltage value is too high the RASP5 variable frequency drive will disable its inverter The motor will then coast uncontrolled A braking chopper...

Page 77: ...05 Brake chopper on Parameter function only for devices with internal braking resistor 0 deactivated 1 active in RUN 2 active in RUN and STOP 0 2 2 ATTENTION The motor s metal enclosure must always be grounded irre spective of the type and version of motor cable used ATTENTION When using RAMO5 or RASP5 units do not connect external brakes directly to U V or W inside the motor s terminal box ...

Page 78: ...nk in motor terminal box The plugged in status of the motor plug and the motor cable s connection are monitored c Thermistor connection The plugged in status of the motor plug the motor cable s connection and the thermistor or thermostat Thermo Click in the motor are monitored Figure 36 Thermistor monitoring 5 8 1 7 3 PE T1 T2 M 3 ϑ U V W PE P2 27 Parameter Designation Description Unit Min Max DS ...

Page 79: ...apid Link modules RAMO5 and RASP5 are preferably installed vertically During installation and mounting cover the operator control and display elements and the plug connectors in the control and power sections either with a cover or with masking tape in order to prevent foreign bodies from entering them On RASP5 it is also advisable to protect the cooling fins and if fitted the fan from ingress of ...

Page 80: ...Clear Zone mm mm top without repair and maintenance switch 25 100 with repair and maintenance switch 150 150 bottom without power connection 25 100 with power connection 100 100 front without fan 15 25 with fan 50 lateral without repair and maintenance switch 01 01 with repair and maintenance switch 150 150 without power connection 01 01 with power connection 100 100 1 No lateral clearance is requ...

Page 81: ...Fixing with screws The permitted maximum tightening torque for the fixing screws is 1 3 Nm 11 5 lb in Install RAMO5 and RASP5 units on a non flammable mounting base only e g on a metal plate For RAMO5 and RASP5 unit weights and dimensions please refer to the corresponding technical data Washer and split washer provide a firm seat during fixing 2x 4x 2x 4x 2x 4x M6 DIN 127 M6 DIN 125 M6 ...

Page 82: ...ing dimensions center Two M6 screws tightening torque 1 3 Nm Figure 40 Fixing dimensions standard and mounting 4 x Drill hole with thread for M6 screw Where screws are prefitted a clearance of about 12 mm should be provided between mounting surface and washer Tighten the screws to a torque of 1 3 Nm 173 mm 6 81 245 0 mm 9 65 3 2 1 1 2 3 110 mm 4 33 110 mm 4 33 245 mm 9 65 ...

Page 83: ...ing Horizontal arrangement center fixing base rotated by 90 Figure 43 Fixing dimensions center Two M6 screws tightening torque 1 3 Nm Drill hole with thread for M6 screw Where screws are prefitted a clearance of about 12 mm should be provided between mounting surface and washer Tighten the screws to a torque of 1 3 Nm 245 0 mm 9 65 173 mm 6 81 1 3 2 1 2 3 110 mm 4 33 110 mm 4 33 245 mm 9 65 ...

Page 84: ...is vertical downward A horizontal arrangement can be implemented by qualified specialists by turning the black enclosure base 90 to the left or right To do this remove the four screws in the enclosure cover Figure 44 Dismantling the enclosure cover Fix the enclosure cover at the side and lift off carefully Figure 45 Example Lift off the housing cover on a RASP5 TORX 30 IP 1 90 C33 C31 90 2 3 ...

Page 85: ...he four screws secure the enclosure cover on the base Tighten the screws in two passes always tightening two diagonally opposite screws at a time Forexample tighten all four screws to about 2 Nm and then to 3 Nm always working in a crosswise pattern ATTENTION Do not reach into the opened base or the enclosure cover as this can damage assemblies and connections and impair the device s function When...

Page 86: ... com Figure 46 Mounting the enclosure cover Figure 47 Fastening the M32 screw on cover Use a suitable tool TORX 30 IP to tighten the screws to a torque of 3 Nm Tighten the M32 screw on cover with the required tool using a torque of 2 Nm 3 Nm 26 55 lb in TORX 30 IP 5 4 3 Nm 26 55 lb in TORX 30 IP 5 4 ...

Page 87: ... energized ATTENTION Fire hazard Only use cables circuit breakers and contactors that feature the indicated permissible nominal current value DANGER The components in the variable frequency drive s power unit remain energized up to five 5 minutes after the supply voltage has been switched off intermediate circuit capacitor discharg ing time On RASP5 the motor feeder cable must be disconnected or w...

Page 88: ...le busbar a Hinge 3 4 1 1 Laying the flexible busbar Unwind the flexible busbar cut it to length and route it as necessary There is an inscription on one side of the busbar that is designed to work as a keying guide A metric marker on the jacket aids with cutting to length Where the flexible busbar is not laid within cable ducts secure it to the ground with cable binders or cable clamps L and M ar...

Page 89: ... DF the flexible busbar can be fed into distribution module RA C1 VM 7 or a control panel Cut the busbar to the required length Figure 50 RA C1 CUT hand ribbon cable cutter Strip the flexible busbar to the required length For cable end piece to 19 mm With distributor module at 50 mm for control panel as required Figure 51 RA C1 AZ 4 For cutting to length we recommend tool RA C1 CUT Tool RA C1 AZ 4...

Page 90: ...ions to the two clamping screws The flexible busbar meets the IP65 degree of protection when properly installed 3 4 1 4 Connections flexible busbar junction The supply and outgoer modules can be installed at any point along the flexi ble busbar The busbar s conductors are not interrupted The connection is made with contact screws Figure 52 Pin assignment for flexible busbar junction RA C1 PLF1 Pin...

Page 91: ...hing insert etc is included as standard For mounting secure the round pipe outlet on the ground using the appropriate screws M5 Coat the round cables with a length of 130 mm two radial sections one longitudinal section for example with Weidmüller s AM16 stripping tool Cut the seals radially place them around the cable jacket and insert the seals into the U shaped contour provided in the cable outl...

Page 92: ...sts fully on the base All screws must be turned in all the way Fasten the cover with the four screws POZIDRIVE 2 1 5 2 Nm In order to ensure that an IP65 degree of protection is maintained firmly tighten a cable binder 2 around each outer gasket Slot the attached locking clip for the outgoer plug onto the two studs of the bushing housing Figure 54 Round cable connection The open end of the last ro...

Page 93: ...les with a cross sectional area of 2 5 to 6 mm2 that has an IP65 degree of protection Figure 55 RA C4 PB65 round cable junction power box Gaskets RA C4 D Pin Function 1 L1 2 L2 3 L3 4 N 5 24 V1 6 0 V1 Pin Function 1 N 2 L2 3 n c 4 24 V1 5 0 V1 6 L3 7 8 L1 PE PE 1 Not used for RAMO5 and RASP5 1 2 3 4 5 6 The power box s IP65 enclosure is supplied without gaskets RA C4 D or RA CU PB65 required Figur...

Page 94: ...4EN www eaton com 3 5 Power plug 3 5 1 RAMO5 Two types of power connector are available RA C3 for RAMO5 512 Table 16 Pin Assignment of the RA C3 power connector of type HAN Q5 0 Figure 58 Energy connector RA C3 Pin Function Power plug 1 L1 2 L2 3 L3 4 N 5 PE PE 4 5 3 1 2 e ...

Page 95: ...3 Installation 3 5 Power plug Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com 91 RA C3 C1 1 5HF RA C3 C2 1 5HF RA C4 PPB C3 1M5 RA C1 PLF1 RA C2 S1 4 RA C4 PB65 ...

Page 96: ...N034004EN www eaton com RA Q4 for RAMO5 412 Table 17 Pin Assignment of the RA Q4 power connector of type HAN Q4 2 F Figure 59 Energy connector RA Q4 Pin Function Power plug 1 L1 2 L2 3 L3 4 N 5 PE PE 1 3 2 4 RA Q4 C1 1M5 RA Q4 C2 1M5 RA C1 PLF1 RA C2 S1 4 RA C4 PB65 ...

Page 97: ...w eaton com 93 After installing the power bus outgoers RA C1 PLF1 RA C2 S1 4 RA C4 PB65 you can connect the Rapid Link module RAMO5 RASP to the power plug using the assigned power adaptor cables ATTENTION Compatibility with cables from other manufacturers cannot be guaranteed ...

Page 98: ...4EN www eaton com 3 5 2 RASP5 Two types of power connector are available RA C3 with RASP5 512 Table 18 Pin Assignment of the RA C3 power connector of type HAN Q5 0 Figure 60 Energy connector RA C3 Pin Function Power plug 1 L1 2 L2 3 L3 4 N 5 PE PE DANGER 5 MIN 4 5 3 1 2 e ...

Page 99: ...3 Installation 3 5 Power plug Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com 95 RA C3 C1 1 5HF RA C3 C2 1 5HF RA C4 PPB C3 1M5 RA C1 PLF1 RA C2 S1 4 RA C4 PB65 ...

Page 100: ...pid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com RA Q4 for RAMO5 412 Table 19 Pin Assignment of the RA Q4 power connector of type HAN Q4 2 F Figure 61 Energy connector RA Q4 Pin Function Power plug 1 L1 2 L2 3 L3 4 N 5 PE PE 1 3 2 4 ...

Page 101: ...g the power bus outgoers RA C1 PLF1 RA C2 S1 4 RA C4 PB65 you can connect the Rapid Link module RAMO5 RASP to the power plug using the assigned power adaptor cables RA Q4 C1 1M5 RA Q4 C2 1M5 RA C1 PLF1 RA C2 S1 4 RA C4 PB65 ATTENTION Compatibility with cables from other manufacturers cannot be guaranteed ...

Page 102: ... specification for Three phase motor U1 V1 W1 Temperature sensor T1 T2 Motor brake B1 B2 After installing the power bus outgoers RA C1 PLF1 RA C2 S1 4 RA C4 PB65 you can connect the Rapid Link module RAMO5 RASP5 to the power plug using the assigned power adaptor cables Pin Function Arrangement of pins Motor outgoer socket Plug connector 1 U1 motor 2 Coding 3 W 1 Motor 4 B2 brake 5 T1 thermistor 6 ...

Page 103: ...r the motor feeder plug in the Rapid Link System The PE connection of the motor feeder socket is always con nected directly with the PE connection of the power plug RAMO CM1 2MO for RAMO5 plastic plug Rasp CM2 2MO for RASP5 metal plug Figure 62 Motor cable for connecting the motor starter to the motor ATTENTION Compatibility with cables from other manufacturers cannot be guaranteed ...

Page 104: ...or feeder plug and motor cable monitoring 3 6 2 2 Motor cable with thermistor connection Figure 64 General motor connection with thermistor motor feeder plug and motor cable monitoring The cable ends Pin 5 and Pin 8 on motors with thermistors or thermostats thermoclick must be connected in the terminal box of the motor T1 T2 For motor cable monitoring and operation without a thermistor the cable e...

Page 105: ...pending on the setting in parameter P2 27 3 6 2 3 Motor cable with connection for motor brake For motors with an attached mechanical spring loaded brake the control unit of this brake can be controlled by RAMO5 or RASP5 depending on the type with the following voltages Table 20 Control with RAMO5 Table 21 Control with RASP5 The connection is implemented via Pin 4 and Pin 6 in the motor plug Page 9...

Page 106: ...m permissible motor cable length l 20 m On operation without thermistor the cable ends of pin 5 and pin 8 must be bridged in the terminal box section 3 6 2 1 Motor cable monitoring page 100 For RASP5 the motor cable s screen braid has to be grounded only at the motor PES RASP5 has a metal grounded motor outlet socket The motor cable RASP CM2 2M0 is grounded on the device side ATTENTION The motor s...

Page 107: ...ut Push the screen braid back to reveal the individual conductors The conductors B1 N and B2 L for the external brake as well as T1 and T2 for the thermistor have a sheath and a separate screen braid These conductors must be stripped separately Then slide the outer screen braid of the motor cable back toward the cable end far enough that conductors B1 B2 and T1 T2 are covered over a large area and...

Page 108: ...otor cable b Clamp strap with screw for the screen braid Connect the jointly twisted strands U V W and PE and separately twisted strands B1 B2 and T1 T2 to the corresponding terminals in the motor or in the connector The substrate must be free from varnish direct contacting The screen clamp shown in the illustration is an example of a large area ground connection PES Figure 69 Connecting a screen ...

Page 109: ...3 6 4 2 Operational safety of plug in connectors Figure 70 Securing the motor outlet plug by cable ties To increase the operational safety of the plug in connection inadvertent loosening of the locking clips we recommend securing the plug in connections with a cable binder at the lock ing clip ...

Page 110: ... Rapid Link modules RAMO5 and RASP5 Measure the insulation resistance of the mains cable between the individual phase conductors and between each phase conductor and the protective conductor The insulation resistance must be greater than 1 MΩ Testing the motor insulation The motor cable must be disconnected at all terminals U V W B1 B2 T1 T2 PE and the bridge circuits star or delta open Measure th...

Page 111: ...e 5 On speed control unit RASP5 the heat sink is correctly grounded PE 6 All electrical connections on the motor are established correctly On RASP5 metal motor plugs are permissible only with a motor cable length of up to 5 m 7 Each single phase of the supply voltage power bus L1 L2 L3 is protected with a fuse 8 The Rapid Link modules RAMO5 RASP5 and the motor are adapted to the mains voltage sect...

Page 112: ...time check that all wires are connected to the correct terminals and that all PE and ground connections have been made DANGER The motor outgoing sockets are live when the supply mains voltage is connected The control signal terminals are isolated from the line power potential DANGER RAMO5 unit outputs carry a dangerous voltage whenever the supply voltage is switched on even if the unit is in the O...

Page 113: ...N034004EN www eaton com 109 4 2 1 Specific hazard warnings for RAMO5 Figure 71 Connections in RAMO5 power section a Power plug b Motor outgoer socket c Warning notice Examples of RAMO5 warnings Figure 72 Direct starter RAMO5 D 0S1 without repair switch M 3 L1 L2 L3 U V W PE PE ...

Page 114: ... 5 RAMO5 RASP5 10 19 MN034004EN www eaton com Figure 73 Direct starter with brake control RAMO5 Dxx1 2 4 0S1 without repair switch Figure 74 Direct starter with repair and maintenance switch RAMO5 D RS1 M 3 L1 L2 L3 U V W N PE PE B1 B2 M 3 L1 L2 L3 U V W PE PE ...

Page 115: ...d Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com 111 Figure 75 Direct starter with repair and maintenance switch and brake control RAMO5 Dxx1 2 4 RS1 Figure 76 Reversing starter RAMO5 W 0S1 M 3 L1 L2 L3 U V W N PE PE B1 B2 M 3 L1 L2 L3 U V W PE PE ...

Page 116: ...pid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com Figure 77 Reversing starter with brake control RAMO5 Wxx1 2 4 0S1 Figure 78 Reversing starter with repair and maintenance switch RAMO5 W RS1 M 3 L1 L2 L3 U V W N PE PE B1 B2 M 3 L1 L2 L3 U V W PE PE ...

Page 117: ...perational hazard warnings Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com 113 Figure 79 Reversing starter with repair and maintenance switch and brake control RAMO5 Wxx1 2 4 RS1 M 3 L1 L2 L3 U V W PE PE B1 B2 N ...

Page 118: ...zard warning heat sink overtemperature DANGER For RASP5 The components and connections in the power section power plug motor socket remain energized up to 5 minutes after the supply voltage has been switched off internal DC link capacitor discharging time Pay attention to hazard warnings DANGER High temperatures may occur on the heat sink of the RASP5 during operation Do not touch the heat sink DA...

Page 119: ... sure that there is no danger in starting the motor Disconnect the driven machine if there is a danger in an incorrect operating state If motors are to be operated at frequencies higher than the stan dard 50 or 60 Hz these operating ranges must be approved by the engine manufacturer otherwise the motors may be dam aged ...

Page 120: ...ic mode secure interlocked manual operation within an area secured with limit switches section 2 9 Sensor inputs I1 and I2 page 57 Figure 81 Key switches The key switch has three positions The key is maintained in all switch positions and can be inserted and removed in all positions Position Function Description Automatic mode Automatic operation through Manual mode Local operation even without St...

Page 121: ...ble clockwise rotating field L1 U L2 V L3 W REV Reverse Enable left hand rotating field L1 W L2 V L3 U Figure 82 Direction of rotating field The selected and enabled rotating field direction is indicated by the green FWD and REV LEDs The selector switch for the rotating field direction has three positions In switch position OFF the Rapid Link modules are inhibited in manual mode The selector switc...

Page 122: ...4 Operation 4 3 Manual control 118 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com ...

Page 123: ...ating field Forward Run REV Counterclockwise rotating field Reverse Run d LED display for supply voltage e LED display for fault or error messages f LED display for AS Interface g Connection AS Interface M12 connector h LED display for AS Interface communication error i Sensor input I1 M12 socket with LED j Actuator output Q1 M12 connector with LED display only in the version RAMO5 xx1 k Sensor in...

Page 124: ...ter for two operating directions FWD REV The speed of the controlled motors is constant after run up and is deter mined by the frequency of the supply voltage energy bus 50 60 Hz The three phase motor protection enables the protected operation of three phase motors in the range of 0 3 A 90 W at 400 V to 6 6 A 3 kW at 400 V This enables the so called thermistor motor protection to be imple mented i...

Page 125: ...ion All connections are made via plug in connections Figure 84 Connections to RAMO5 a Power plug Power supply 3 AC 400 V N PE through a power adaptor cable section 3 5 Power plug page 90 b Data bus for controlling RAMO5 in automatic mode c Motor connection Motor connection according DESINA specification d Sensor and fan connections 400 V M 3 3 AC 400 V N PE 50 60 Hz ...

Page 126: ...e 123 Page 124 Rated operational current Ie Ie A 6 6 Adjustable motor protection A 0 3 6 6 Assigned motor output at 400 V 50 Hz 440 460 V 60 Hz P kW 0 18 3 P HP 0 25 4 Power side primary side Number of phases 3 Rated voltage ULN V 380 V 10 480 V 10 45 66 Hz Input current ILN A 0 3 6 6 Braking Control voltage external brake U V RAMO5 xxx1 180 V DC RAMO5 xxx2 230 277 V AC RAMO5 xxx4 400 480 V AC Loa...

Page 127: ... Figure 85 Block diagram RAMO D a RAMO5 xxxRxx b RAMO5 xxx2 230 277 V RAMO xxx4 400 480 V c RAMO5 xx1 1 2 3 L1 L2 L3 PE 1 2 3 4 5 4 N 1 U V W T1 T2 7 3 PE PE 1 2 24 V 160 m A I1 I2 O3 0 V 3 6 4 B1 B2 5 8 1 2 3 5 5 4 4 M 3 ϑ 2 1 3 4 3 1 4 4 1 2 3 3 4 24 V 1 A ASi ASi 0 V 24 V 1 4 6 3 5 8 PE 7 2 4 5 3 1 400 480 V 230 277 V 5 RJ45 ...

Page 128: ...4EN www eaton com RAMO5 W Figure 86 Block diagram RAMO W 1 2 3 L1 L2 L3 PE 1 2 3 4 5 4 N 1 U V W T1 T2 7 3 PE PE 24 V 160 m A I1 I2 O1 0 V 6 4 B1 B2 5 8 M 3 ϑ 1 4 6 3 5 8 PE 7 1 3 2 4 24 V 1 A 2 4 5 3 1 ASi ASi 0 V 24 V 3 1 4 3 4 400 480 V 230 277 V 1 2 3 1 2 3 5 5 4 4 2 1 3 4 5 RJ45 ...

Page 129: ...lashing green controlled but inhibited through quick stop function of sensor inputs I1 and I2 but inhibited because the key operated switch was in the MANUAL position when the supply voltage A Reset command required AS Interface Off AS Interface electronics have no supply voltage Check AS interface connection cables Check AS interface power supply unit head end controller Green Communication activ...

Page 130: ...cted and is permanently present in the case of Motor overload overcurrent Check motor and drive unit reset with engine cooled down parameters Check short shot in motor lead parameters Thermistor cable monitoring Check motor and drive unit reset when motor has cooled down No motor cable connected motor outgoer socket Wire jumper not closed with motor cable disconnected for servicing only Overload s...

Page 131: ...he rated motor current To set parameter P1 08 thescrew plug must be opened Figure 87 Set rated motor current The parameterization can be via App Keypad drivesConnect software Table 22 Parameter P1 08 ATTENTION Parameter P1 08 can only be changed if the key switch is in the OFF RESET position Switching during operation may cause an accidental motor start Parameter Description Unit Value range P1 08...

Page 132: ...meter P3 06 is set to the value 1 when delivered When using sensors open that switch to zero parameter P3 07 must be set to 1 The signal is then inverted Figure 88 Configuring the sensors inputs I1 and I2 I1 I2 1 I1 I2 0 Parameter Designation Description Unit Min Max DS P3 06 DI1 Logic 0 close 1 open Note Change active only after POWER ON OFF 0 1 0 P3 07 DI2 Logic 0 close 1 open Note Change active...

Page 133: ...ection Command change via ASi P1 13 Configuration Functions of I1 and I2 Restart conditions in manual mode Restart conditions in automatic mode 1 No function 2 I1 stops the motor in both rota tion directions in automatic mode Command change via ASi 3 I1 stops the motor in FWD in automatic mode Command change via ASi I2 stops the motor in REV in automatic mode 4 I1 stops the motor during FWD in aut...

Page 134: ...For RAMO5 W the P6 08 parameter setting should be changed by competent users according to the instructions in the manual For RAMO5 D parameter P6 08 has no function Parameter Designation Description Unit Min Max DS P6 08 Change motor phase sequence Changes the sequence of the output phases This prevents two phases of the motor cable from having to be changed in case the motor runs in the wrong dir...

Page 135: ...n can be activated via parameter P5 10 Parameter Designation Description Unit Min Ma x DS P6 05 Underload Protection Device response depending on device after underload motor occurs 0 deactivated 1 Warning 2 Error shutdown 0 1 0 Parameter Designation Description Unit Min Max DS P5 10 QuickStop lock 0 Quick stop via sensors deactivated 1 Quick stop via sensors activated ASi signal active 0 1 0 P5 1...

Page 136: ...5 RAMO5 Motor starter 5 7 Configure special settings 132 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com ...

Page 137: ...ockwise rotating field Reverse Run d LED display for supply voltage e LED display for fault or error messages f LED display for AS interface g Connection AS interface M12 connector h LED display for AS interface communication error i Sensor input I1 I3 M12 plug with LED display j Sensor input I2 I4 M12 plug with LED k Fan connection F M12 socket with LED display l STO input with LED display m Moto...

Page 138: ... 2 4 TO 8 5 A The internal electronic motor protection I2t controller allows the protected operation of three phase motors in the range of 0 2 A 0 75 kW at 400 V to 8 5 A 4 kW at 400 V The startup current and thus almost proportionally the starting torque of the motor enables values up to 200 for 2 s every 20 s and 150 for 60 s every 600 s This enables the so called thermistor motor protection to ...

Page 139: ...ready for connection All connections are made via plug in connections Figure 90 Connections to RASP5 a Power supply 3 AC 400 V N PE through a power adaptor cable section 3 5 Power plug page 90 b Data bus for controlling RASP5 in automatic mode c Motor connection according DESINA specification d Sensor and fan connections 3 AC 400 V N PE 50 60 Hz 400 V M 3 ...

Page 140: ...z and 1800 min 1 at 60 Hz Symbol Unit RASP5 2 RASP5 4 RASP 5 RASP 8 Rated operational current Ie Ie A 2 4 4 3 5 6 8 5 Overload current for 60 s every 600 s at 40 C IL A 3 6 6 5 8 4 12 75 Overload current for 2 s every 20 s at 40 C IL A 4 8 8 6 11 2 17 Apparent power at 400 V rated opera tion S kVA 1 84 3 27 4 24 6 49 Assigned motor output at 440 V 60 Hz P kW 0 75 1 5 2 2 4 P HP 1 2 3 5 Settings ra...

Page 141: ... load opera tion standby with AS i supply voltage Pv W 9 9 9 12 Efficiency η 0 97 0 98 0 98 0 98 Fan internal temperature controlled Device fans on heat sink Fan Output frequency fz Hz 50 60 Hz adjustable 0 320 Hz 1 Fixed frequency P1 12 fz Hz 30 30 30 30 2 Fixed frequency P2 01 fz Hz 40 40 40 40 3 Fixed frequency P2 02 fz Hz 50 50 50 50 Factory set response time Motor On automatic 1 tON ms 10 10 ...

Page 142: ... shorter response times they also produce higher losses at the power output stages as well as greater interference in the mains and motor cables Because of this the pulse frequency should be set to the lowest possible value In expert mode P1 14 101 the switching frequency can be changed in parameter P2 22 With higher pulse frequencies the RASP5 heats up Therefore the output current I2N must be red...

Page 143: ...n of the pulse frequency fPWM and ambient temperature Figure 92 fPWM 8 32 kHz at RASP5 2 RASP5 4 RASP5 5 Figure 93 fPWM 4 32 kHz for RASP5 8 RASP5 5 RASP5 4 RASP5 2 12 kHz 85 C 16 kHz 80 C 32 kHz 70 C 24 kHz 75 C 8 kHz 90 C le A 0 1 2 3 4 5 6 0 5 10 15 20 25 30 35 40 45 50 55 ϑ C 0 10 20 30 40 50 le A RASP5 8 0 1 2 3 4 5 6 7 8 9 4 kHz 12 kHz 85 C 16 kHz 80 C 32 kHz 70 C 24 kHz 75 C 8 kHz 90 C 50 5...

Page 144: ...on com 6 5 Block diagram 24 V RJ 45 0 V M 1 2 3 L1 L2 L3 PE 1 2 3 4 ASi ASi 0 V 24 V 5 4 N 1 U V W T1 T2 7 3 PE PE 24 V 160 mA I1 I3 I2 I4 F 24 V 100 mA 0 V 6 4 B1 B2 5 8 M 3 ϑ 3 I3 I4 1 I1 I2 3 4 1 4 6 3 5 8 PE 7 2 4 5 3 1 1 2 3 5 4 1 2 3 5 4 2 1 3 4 5 24 V 0 V STO STO 1 2 3 4 STO 4 2 1 3 1 3 2 4 ...

Page 145: ...t REV Counterclockwise rotating field of motor voltage W V U Off Not actuated Green enabled RUN Mode Flashing green controlled but inhibited through quick stop function of sensor inputs but inhibited because the key operated switch was in the MANUAL position when the supply voltage 400 V or AS i was switched on Reset order required STO signal present inhibit AS interface Off No supply voltage in t...

Page 146: ...P5 Off No fault message Red Fault message An error has been detected and is permanently present for example Check the motor and the drive unit Fault message of the internal frequency converter Error code can be read out using the drivesConnect parameteriza tion software Thermistor cable monitoring Check motor and drive unit reset when motor has cooled down No motor cable connected motor feeder soc...

Page 147: ... settings 6 7 1 Commissioning Before commissioning the RASP5 speed controller the functions must be set using parameters The screw plug must be opened to adjust the parame ters Figure 95 RJ45 interface The parameterization can be via App Keypad drivesConnect software ATTENTION The RJ45 interface is not designed for Ethernet communication ...

Page 148: ...et to 0 OFF in the factory setting When using sensors normally closed that switch to zero the parameters must be set to 1 ON The signal is then inverted Figure 96 Configuring the sensors inputs I1 and I2 Four sensors are currently available I1 I4 1 I1 I4 0 Parameter Designation Description Unit Min Max DS P3 06 DI1 Logic 0 close 1 open Note Change only after POWER ON OFF active 0 1 0 P3 07 DI2 Log...

Page 149: ...ication example Vertical sorter 360 eccentric and 360 turntable 6 Quick stop and creep speed In automatic mode I1 to I4 are activated I1 I3 are assigned to operating direction Clockwise I2 and I4 to operating direction Counterclockwise When I3 I4 is reached RASP5 switches to creep speed FF1 When I1 I2 is reached the drive switches off edge and signal controlled Application example Turntable Note I...

Page 150: ...ain active until the limit switch pin 4 of M12 sockets I1 and I2 is reached and the drive stops If the key switch is set from Manual to Automatic and back fixed frequency 1 FF1 remains set when the signal at pin 2 I3 I4 is still applied Otherwise the potentiometer frequency n0will be applied LED Off I3 green I1 green I3 green I1 green I3 pin 2 I3 pin 4 LED FWD to Flashing Off Signal to drive Signa...

Page 151: ...event that the connection s external 24 V DC voltage drops out with the second ramp P2 13 To do this the 24 V DC voltage must be supplied via the AS interface connection M12 Parameters should only be changed by expert users as specified in the manual Para meter Designation Description Unit Min Max DS P6 08 Change Phase sequence Motor Changes the sequence of the output phases This prevents that two...

Page 152: ...ecial settings 148 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com Figure 99 Example of a motor ratings plate The second deceleration time can be set with parameter P2 13 24 V DC 100 mA External Power Supply 0 V PES eks eks PES 3 1 2 4 ...

Page 153: ...control unit DX KEY LED2 or DX KEY OLED or the parameterizing software dri vesConnect The connection to the external control unit is made via a patch cable with RJ45 plug the connection to the PC via the DX CBL PC 3M0 connecting cable or the DX COM STICK3 KIT Bluetooth stick The components listed here are not supplied as standard with RASP units optional accessories The corresponding accesso ries ...

Page 154: ...meterization with PC and the drivesConnect software Figure 101 Parameterization with PC The optional DX CBL PC 3M0 communication cable is required for PC connection RJ45 OP BUS 1 2 63 DX CBL PC 3MO DX SPL RJ45 2SL1PL DX CBL RJ45 drivesConnect Parameter Editor Drive Control Monitor Function Block Editor Scope Data Logger Ready USB DX CBL PC 3M0 ...

Page 155: ... your computer screen will display the drivesConnect start screen Figure 102 drivesConnect start screen To access one of the four main components simply click on it Parameter Editor Drive control monitor not available with Rapid Link Function block editor not available with Rapid Link Scope Data Logger drivesConnect Parameter Editor Antriebssteuerung Monitor Funktionsblock Editor Scope Datenlogger...

Page 156: ... the Parameter Editor area They can be changed and called up manually Figure 103 drivesConnect start screen When you open the Parameter Editor component the program will show the following user interface Figure 104 User interface for the Parameter Editor component for RAMO drivesConnect Parameter Editor Antriebssteuerung Monitor Funktionsblock Editor Scope Datenlogger Bereit ...

Page 157: ...rameter Editor Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com 153 Figure 105 User interface for the Parameter Editor component for RASP For more information on drivesConnect software refer to MN040003EN manual ...

Page 158: ...8 PC tool 8 2 Parameter Editor 154 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com ...

Page 159: ...106 View of the DX KEY LED2 control unit Display 7 segment LEDs Buttons The DX KEY LED2 control unit has a 7 segment LED display The DX KEY OLED control unit has a multilingual plain text display OLED organic LED display The function of the control keys is identical On OLED displays language selection can be activated by pressing START Display Select Language The display language can be changed us...

Page 160: ... Button Command Explanation OK Navigating in parameter mode Opens and closes the parameter interface press the button and hold it down for more than two seconds Saves parameter changes Changes the value being displayed A rpm etc real time informa tion START Parameter selection STOP Reset Resetting after an error message UP Increment numeric value or parameter number DOWN Decrement numeric value or...

Page 161: ...r value change As soon as the parameter is displayed the value will have been saved Press the OK button and hold it down for two seconds in order to exit the parameter interface display Stop Switching between two parameter groups The parameters are in sequential order This means that moving forward from the last parameter in a parameter group will take you directly to the first parameter in the ne...

Page 162: ...splay will show StoP Commands Description Enabling access to the extended parameter set Press the OK button and hold it down for two seconds in order to access the parameter interface The display will show the parameter that was last used Use the and buttons to select parameter P1 14 Press the OK button Use or to select the password set with parameter P2 40 Level 2 default setting 101 Press the OK...

Page 163: ...Extended parameter set Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com 159 For more information and technical data on the DX KEY LED2 and DX KEY OLED control units please refer to instructional leaflet IL04012020Z ...

Page 164: ...9 Control Unit 9 2 Extended parameter set 160 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com ...

Page 165: ...l be accessible Extended parameter set Level 2 menu P0 to menu P7 can be accessed by entering a password in parameter P1 14 The default passwords are Access to level 2 101 Users can change this password as required Password for level 2 With parameter P2 32 Parameter group Subject RAMO RASP P0 Monitor P1 Basic P2 Advanced functions P3 Mechanical brake and digital inputs P4 Brake chopper and DC brak...

Page 166: ...oard P0 06 Overload Calculated overload in above the currentlevel set with P1 08 If the value rises to 100 the device will trip with error message I t trP Hz rpm P0 07 Output Frequency Instantaneous output frequency A P0 09 Motor Current Instantaneous output current kW P0 10 Motor Power Rel Motor Power actual value in kW HP P0 13 Trip Log Display of the 4 latest faults V P0 17 HOA Status Key switc...

Page 167: ...e drive since the date of manu facture Displayed in hours minutes and seconds Pressing the UP key on the drive keypad will change the display from hours to minutes and seconds hh mm ss P0 32 t Run since Restart Run time since power on or last Reset Total operating time of the drive since the last trip occured or power down in hours minutes and seconds Pressing the UP key on the drive keypad will c...

Page 168: ...oss Counts how often Communication Loss occured P0 51 Input Data1 Value Input Data Value Process Input Data PDI received from the fieldbus There are 4 entries for this parameter PDI1 PDI4 P0 52 Ouput Data Value Output Data Value Process Output Data PDO received from the fieldbus There are 4 entries for this parameter PDO1 PDO4 P0 53 Phase U Current Offset Ref Phase U current ofset and reference va...

Page 169: ...hen the measured motor current exceeds Motor Nom Current the decimal points on the display will flash to indicate an overload condition If this condition persists the drive will eventually trip displaying I t trP preventing thermal overload of the motor Amps 0 3 6 6 6 6 P1 13 DI Config Select Configuration of digital inputs with a fix set of combina tions 1 4 1 P1 14 Access Key Entry of the passwo...

Page 170: ...termines the time which will elapse between consecu tive drive reset attempts when Auto Reset is enabled in P2 24 s 0 1 60 0 5 P2 27 Action Thermistorfault Motor Device reaction after occuring of Thermistorfault Motor Possibilities device dependent 0 deactivated 1 activated 0 1 1 P2 28 Service Interval Time Service Interval Time Defines the number of operating hours after which the service indicat...

Page 171: ...TP server enable x1xxb reserved P2 34 will return to disabled state after a timeout period 10 min 600 sec 0 15 0 P2 35 PLC Operation Enable Enables the use of function blocks which are created with the function block editor 0 Function blocks disabled 1 Function blocks enabled P2 36 Save Parameters 24V ext List of defined parameters 1 If control voltage is present the parameters will be saved After...

Page 172: ...o close the brake and disabling of the drive s 0 25 00 0 P3 06 DI1 Logic 0 normally open 1 normally closed Note Change only after POWER ON OFF active 0 1 0 P3 07 DI2 Logic 0 normally open 1 normally closed Note Change only after POWER ON OFF active 0 1 0 P3 08 DI3 Logic 0 normally open 1 normally closed Note Change only after POWER ON OFF active P3 09 DI4 Logic 0 normally open 1 normally closed No...

Page 173: ...1 Configuration with Function Block Editor 5 User register 2 Configuration with Function Block Editor 6 P0 59 value Selection via P5 09 0 6 0 P5 06 NETSendPZD4 Configuration of the 4th process data word PDO 4 from the drive to the network master during cyclic communication 0 Motor current in A with one decimal place e g 100 10 0 A 1 Output power in kW with 2 decimal places e g 400 4 00 kW 2 Status...

Page 174: ...ose value is displayed with P0 59 In addition the value can be transferred to a fieldbus master via Process Data Word 3 PZD3 to be set with P5 05 or 4 PZD4 to be set with P5 06 P5 09 is monstly used in conjunction with the Function Block Editor 0 200 0 P5 10 Disable QuickStop 0 Quick stop via sensors deactivated 1 Quick stop via sensors activated DQ3 signal active 0 1 0 Para meter Designation Desc...

Page 175: ... be changed in case the motor runs in the wrong direction 0 U V W cw 1 U W V ccw Note Only with RASP5 and RAMO5 W 0 1 0 Manual mode Auto mode P1 13 SI1 SI2 SI1 SI2 0 1 No function No function No function No function 2 Stop for edge control Stop for edge control Stop for edge control Stop for edge control 3 No function No function Stop for edge control No function 4 Stop for edge or signal control ...

Page 176: ...lue in kW HP kW P0 11 Motor Voltage Instantaneous output voltage V P0 12 Motor Torque Motor Torque Display 1000 100 P0 13 Trip Log Display of the 4 latest faults P0 14 Magnetizing current Id Calculated Magnetizing Current Id providing an autotune has successfully been completed A P0 15 Torque current Iq Calculated Torque producing Current Iq providing an autotune has successfully been completed A ...

Page 177: ...oltage Device Voltage Rating DeviceType Device Type P0 30 Serial Number Serial Number of the device don t use for new devices P0 31 t Run Total operating time of the drive since the date of manufacture Displayed in hours minutes and seconds Pressing the UP key on the drive keypad will change the display from hours to minutes and seconds hh mm ss P0 32 t Run since Restart Run time since power on or...

Page 178: ...rature Ambient Counts how often Overtemperature Ambient occured P0 47 FaultCounter Internal Fault IO Counts how often Internal Fault IO occured P0 48 FaultCounter Internal Fault DSP Counts how often Internal Fault DSP occured P0 49 FaultCounter Local COM Loss Counts how often Local COM Loss occured P0 50 FaultCounter Communication Loss Counts how often Communication Loss occured P0 51 Input Data1 ...

Page 179: ...erated by the Function Block Editor This ID can be set by the user when developing the program P0 59 Value Pointer Pointer on an internal parameter Displays the value selected with P5 09 P0 60 reserved P0 61 reserved s P0 62 t accNET Ramp time received via fieldbus interface Hz rpm P0 63 f Ref Interface0 Speed reference received via fieldbus interface kHz P0 64 Actual Switching Frequency Actual sw...

Page 180: ... P1 09 to zero s 0 1 3000 2 0 P1 05 Stop Mode Determines the action taken by the drive in the event of the drive enable signal being removed Possible values 0 Coast to stop When the enable signal is removed the drive output is immediately disabled and the motor will coast freewheel to stop 1 Ramp to stop When the enable signal is removed the drive will ramp to stop with the ramp time set by t dec ...

Page 181: ...eed can be displayed in rpm without activating the slip compensation rpm 0 30000 0 P1 11 V Boost Voltage is used to increase the applied motor voltage at low output frequency in order to improve low speed and starting torque Excessive voltage boost levels may result in increased motor current and temperature and forced ventilation may be required An automatic setting Auto is also possible whereby ...

Page 182: ... 20 Hz P2 07 f Fix8 Preset Fixed Frequency 8 Value can be adjusted between f min and f max Selection via a digital control signal Hz rpm P1 02 P1 01 25 Hz P2 08 t SRamp1 Curve shape temporal S shape Linear acceleration and deceleration time according to P1 03 and P1 04 Timed slured Transition to Start and End of Acceleration P1 03 and Deceleration Ramps P1 04 The time set here applies to both ramp...

Page 183: ...ady state to avoid mechanical resonances in the application Lower limit P2 17 P2 18 2 Upper limit P2 17 P2 18 2 The definition applies for both senses of rotation Hz rpm 0 P1 01 0 P2 19 V f Characteristic V f characteristic 0 linear characteristic 1 square characteristic 2 parameterizable via P2 20 and P2 21 0 2 0 P2 20 f MidV f Frequency to shape V f curve When operating in V f mode P6 01 6 this ...

Page 184: ...y Determines the time which will elapse between consecu tive drive reset attempts when Auto Reset is enabled in P2 24 s 0 1 60 0 5 P2 27 Action Thermistorfault Motor Device reaction after occuring of Thermistorfault Motor Possibilities device dependent 0 deactivated 1 activated 0 1 1 P2 28 Service Interval Time Service Interval Time Defines the number of operating hours after which the service ind...

Page 185: ... sec 0 15 0 P2 35 PLC Operation Enable Enables the use of function blocks which are created with the function block editor 0 Function blocks disabled 1 Function blocks enabled P2 36 Save Parameters 24V ext List of defined parameters 1 If control voltage is present the parameters will be saved After that the parameter is automatically set to 0 0 1 0 P2 37 Spin Start Enable Spin Start Enable The dri...

Page 186: ...e present before the mechanical brake may be released It is used to ensure that the motor is connected and produces sufficient torque to prevent the load dropping on release of the mechanical brake This function is not active in V f mode P6 01 6 A 0 P1 07 0 P3 05 Brake Release Delay Determines the time before the mechanical brake is released s 0 320 0 P3 06 DI1 Logic 0 normally open 1 normally clo...

Page 187: ...P If coast to stop is selected DC injection is executed just after receiving the stop command 0 100 0 P4 02 t DCBrake Start Duration of DC braking before Start s 0 600 0 P4 03 f DCBrake Stop Output frequency in Hz at which DC braking starts during the deceleration phase Hz 0 10 1 5 P4 04 t DCBrake Stop Duration of DC braking at Stop s 0 600 0 P4 05 Brake Chopper Mode Parameter function only for de...

Page 188: ...Motor current in A with one decimal place e g 100 10 0 A 1 Output power in kW with 2 decimal places e g 400 4 00 kW 2 Status of the digital inputs DI Bit 0 Status DI1 Bit 1 Status DI2 3 Heatsink temperature 0 100 0 100 C 4 User register 1 Configuration with Function Block Editor 5 User register 2 Configuration with Function Block Editor 6 P0 59 value Selection via P5 09 0 6 0 P5 06 NETSendPZD4 Con...

Page 189: ...Configuration with Function Block Editor 0 3 0 P5 09 PointerToParameter Pointer to an internal variable P5 09 defines the internal variable or the parameter whose value is displayed with P0 59 In addition the value can be transferred to a fieldbus master via Process Data Word 3 PZD3 to be set with P5 05 or 4 PZD4 to be set with P5 06 P5 09 is monstly used in conjunction with the Function Block Edi...

Page 190: ...or Possibilities device dependent 0 deactivated 1 Warning 2 Trip stop 0 1 0 P6 06 M Min f Ref 0 Limit Minimum torque allowed with zero frequency 10 150 50 P6 07 M Min f f Vmax Limit Minimum torque allowed when the output frequency is above the field weakening point 5 150 10 P6 08 Change Phasesequence Motor Changes the sequence of the output phases This prevents that two phases of the motor cable h...

Page 191: ...t signal for the drive in V f mode Too low values can cause an over current trip if the acceleration ramp is very short PM motors P6 01 2 3 This value is used to align the rotor flux on enable ms 0 5000 Mod Dep P6 15 Torque Boost Torque Boost at low speeds Set in of the motor rated current P1 08 At lower speeds a current is injected into the motor to achieve an effective operation Parameter P6 16 ...

Page 192: ...performing auto tune 0 1 0 P7 02 Motor PF Power factor cosϕ of the motor When operating with Vector Control P7 02 1 this param eter must be set to the motor nameplate power factor 0 50 1 00 0 85 P7 03 Motor Stator Resistance R1 Stator resistance of the motor For induction and PM motors phase to phase resistance value Rs in Ohms Ohms 0 655 35 Mod Dep P7 04 Motor Rotor Resistance R2 Rotor resistance...

Page 193: ...l control REV operation with fixed frequency 1 FF1 for edge or signal control Auto mode P1 13 SI1 SI2 SI3 SI4 0 1 No function No function No function No function 2 Stop in FWD mode for edge or signal control Stop in REV mode with edge control No function No function 3 Stop in FWD or REV mode for edge or signal control No function No function No function 4 Stop in FWD mode for edge or signal contro...

Page 194: ...10 Parameter list 10 4 Parameter groups for RASP 190 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com ...

Page 195: ...Q2 and DQ3 fixed frequencies FF1 to FF3 digital setpoint value memory are called up in binary code If DQ2 and DQ3 are not activated frequency value f0 set at spindle potentiometer n0 is output analog setpoint memory 0 to 50 Hz SEN I1 I3 PWR FLT I1 SEN I2 I4 I2 I3 I4 STO FAN AS I Data Fault 1 ASi 2 3 ASi 4 2 4 1 3 LED Display Description AS interface off AS interface electronics have no supply volt...

Page 196: ...cations The AS Interface flat ribbon cable is self repairing dust proof and water proof The network can have a star linear or tree struc ture 11 1 3 Data Transfer Data is modulated onto the supply voltage so that it can be transmitted During this process each card s transmitter injects data signals into the cable This causes a change in the voltage induced in the data coupling coils This change is...

Page 197: ...on in the AS Interface line 11 1 5 Cable length The maximum cable length is 100 m in all segments of the ASi circuit The distance between an ASi gateway and an ASi slave of the network can be extended by two repeaters of 100 m each to a maximum of 300 m 11 1 6 Addressing Every slave must be assigned an address before data can be transmitted between the AS i DP gateway and the Rapid Link devices Ra...

Page 198: ...an fit M12 branches ZB2 100 AZ1 at any point along the AS Interface ribbon cable Both the mechanical and electrical connections are carried out in one opera tion Release the black union nut until the contact tips no longer protrude Insert the two wire profile ribbon cable and clip the junction shut Retighten the black union nut The device or module is now ready for operation Figure 109 Junction M1...

Page 199: ... the second ramp is activated via P3 11 The ramp time 2nd Ramp is set via P2 13 Figure 110 RA XAZ2 1M AS i branch Figure 111 Connection example for quick stop 11 3 1 Extension circuit For connecting the M12 junction ZB2 100 A21 with Rapid Link modules RAMO5 or RASP5 extension cable RA XM12 1M can be used This 1 m long connection cable is prefabricated with an M12 socket connection to RAMO or RASP ...

Page 200: ... with cable binders Signal and power cables should as far as possible cross at right angles This increases their interference immu nity EMC and therefore operational reliability On the frequency controlled RASP5 further measures are necessary to ensure an EMC compliant installa tion Figure 113 Laying of signal and power cables a Power cable Mains connection power bus adaptor cable motor cable b Co...

Page 201: ...nary code If DQ2 and DQ3 are not activated the frequency set in FF0 is output Function Signal to RASP Outputs Inputs DQ0 DQ1 DQ2 DQ3 DI0 DI1 DI2 D13 No controller enable 0 0 Anticlockwise rotating field REV 0 1 Clockwise rotating field FWD 1 0 No controller enable 1 1 FF0 P1 12 10 Hz 0 0 FF1 P2 01 30 Hz 1 0 FF2 P2 02 40 Hz 0 1 FF3 P2 03 50 Hz 1 1 Automatic mode 1 No automatic mode 0 Accumulative e...

Page 202: ...HIGH or LOW Function Signal at RAMO AS Interfaceoutputs AS Interfaceinputs DQ0 DQ1 DQ2 DQ3 DI0 DI1 DI2 D13 Stop 0 0 Anticlockwise rotating field REV 0 1 Clockwise rotating field FWD 1 0 Zero Speed reset 1 1 Actuator output High 1 Actuator output Low 0 Quick stop ON 0 Quick stop OFF 1 Automatic mode 1 No automatic mode 0 Accumulative error 0 No accumulative error 1 external input I1 via M12 socket ...

Page 203: ...nostics status Status Accumu lative error Peripheral error FID Explanation P1 P2 P3 P41 DI1 Thyristor bypass contact defective 0 0 1 0 0 1 Output switched through On position without actuation signal Possible causes Thyristor failed Bypass contact welded I3 I4 sensor short circuit actuator short circuit Overload release 0 1 0 0 0 0 Triggering at 110 of the thermal motor simulation value Thermistor...

Page 204: ... bus which connects the devices with one another but also with other bus users such as PCs for parameterization with the drivesConnect parameter software and operator panels All participants can be arranged in any order The OP system bus operates at a fixed baud rate and does not require a bus terminating resistor Patch cables and splitters are used for the connection RJ45 OP BUS 1 2 63 DX CBL PC ...

Page 205: ...trary This means that there must be no continuous numbering The devices must already be addressed when they are addressed via the bus for the first time The DX KEY control units do not require an address of the OP system bus However it must be ensured here that in the case where two control units are connected to a bus they must work on different ports A possibly integrated PC for parameterization...

Page 206: ...In addition press the STOP and buttons simultaneously The port of the control unit is now set 11 5 1 4 Changing the address with an external DX KEY control unit It is also possible to change the address of a connected device with an external DX KEY control unit Press the STOP and buttons simultaneously Display Adr xx xx stands for the address with which the control unit last communicated Preselect...

Page 207: ...or the preselected address in the network Display Scan If the address is present LoAd and then StoP The control unit communicates with the device with the prese lected address If the address is not found Adr xx appears xx stands for the previously selected address Select the correct address and try again The DX KEY control units store the address with which the last communi cation was made If the ...

Page 208: ...11 Communications 11 5 OP Bus 204 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com ...

Page 209: ...curred the most recent error in the first place The error messages can be read out under monitor parameter P0 13 The values are not deleted when resetting to the factory settings 12 1 2 Acknowledge fault Reset The current error message can be acknowledged and reset as follows Switch off the supply voltage Press the stop button Set key switch to OFF RESET 12 1 3 Automatic reset The auto reset funct...

Page 210: ...tage falls within the range for which the variable frequency drive is sized V Volt 07 Undervoltage in DC link Note Generally this message will appear when the supply voltage is switched off on the device and the DC link voltage dies away In this case there is no fault If the message appears during operation Check whether the power supply voltage is too low Check all components devices in the varia...

Page 211: ...rated motor current this error message appears OVt Ph 49 A phase in the motor cable is not connected or has a discontinuity Sc FO1 50 No valid field bus telegram was received within the time specified in P5 02 Check to make sure that the network master is working correctly Check connecting cables Increase the value of P5 02 to an acceptable value OF 01 60 No internal connection to an optional card...

Page 212: ...echanically Motor with mechanical brake Check whether this has been triggered Check the connection configuration star delta Check to make sure that the motor data was entered correctly in P1 07 P1 08 and P1 09 In vector mode P6 01 1 Check whether the value cos ϕ P7 02 has been entered correctly and a motor identification run has been successfully performed Increase the acceleration ramp time t acc...

Page 213: ...etc to make sure they are connected properly and have an adequate contact resistance O t 08 Overtemperature at heat sink The drive is too hot The heat sink temperature can be viewed by using P0 21 P0 38 contains an error register with the last values before the unit was switched off scan time 30 s Check to make sure that the variable frequency drive is being operated within the ambient temperature...

Page 214: ...ue exceeded If possible Reduce the load or increase acceleration time t acc V torq 25 Underload If the motor current is 25 below the rated motor current this error message appears OVt F 26 Device output fault Please contact your nearest Eaton sales branch Sto F 29 Internal STO circuit fault Please contact your nearest Eaton sales branch AtF 01 40 Motor identification failed The measured stator res...

Page 215: ...erence should not exceed one full output class OVt Ph 49 A phase in the motor cable is not connected or is disconnected Sc FO1 50 No valid field bus telegram was received within the time specified in P5 02 Check to make sure that the network master is working correctly Check connecting cables Increase the value of P5 02 to an acceptable value OF 01 60 No internal connection to an optional card OF ...

Page 216: ...12 Error messages 12 3 RASP Error list 212 Rapid Link 5 RAMO5 RASP5 10 19 MN034004EN www eaton com ...

Page 217: ...h flexible busbar 85 D Data Transfer 192 DC link capacitors 29 DC link voltage 72 Derating 138 Description RAMO Motor Control Unit 119 RASP Speed Control Unit 133 Diagnostics 131 Direct starter 120 Direction of rotating field 117 E Earth leakage switch 43 Efficiency classes 26 Electrical power network 40 EMC 46 End pieces and lead throughs 85 Equipment supplied 14 Expert mode 138 External brake 10...

Page 218: ...r use 27 Q Quick Stop 66 129 145 R RA C3 power plug 90 RA C1 END1 86 RA C2 S1 4 87 RA C4 PB65 89 Rapid Link modules 106 RASP speed controllers 133 Rated motor current 25 Rated operating voltages 40 Rated operational data 15 19 Rating plate 15 Repair switch 11 22 23 Residual Current Device 43 Reversing starter 11 120 RJ45 interface 143 Round cable junction RA C2 S1 4 87 RA C4 PB65 89 S Safe stop 55...

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