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Ch15 Suggestions and Error Corrections for Standard AC Motor Drives | VFD-ED

15-7

15-2 Greasy Dirt Problems

Serious greasy dirt problems generally occur in processing industries such as machine tools,
punching machines and so on. Please be aware of the possible damages that greasy oil may cause
to your drive.
1. Electronic components that silt up with greasy oil may cause the drive to burn out or even

explode.

2. Most greasy dirt contains corrosive substances that may damage the drive.

Solution

Install the AC motor drive in a standard cabinet to keep it away from greasy dirt. Clean and remove
greasy dirt regularly to prevent damage to the drive.

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Summary of Contents for VFD-ED Series

Page 1: ...ve the right to change the information in this catalogue without prior notice DELTA_IA MDS_VFD ED_UM_EN_20201006 EMEA Headquarters Delta Electronics Netherlands B V Sales Sales IA EMEA deltaww com Mar...

Page 2: ...s and does not offer any kind of warranty through this user manual for using the product either express or implied including but not limited to the following i this product will meet your needs or exp...

Page 3: ......

Page 4: ...circuit terminals of the AC motor drive The performance of electrolytic capacitor will degrade if it is not charged for a long time It is recommended to charge the drive which is stored in no charge...

Page 5: ...Diagram 4 3 4 2 Main Circuit Terminal Specifications 4 5 CHPATER 5 CONTROL TERMINALS 5 1 5 1 Remove the Cover before Wiring 5 2 5 2 Control Terminal Specifications 5 4 5 3 Control Circuit Terminals 5...

Page 6: ...ng 10 24 CHAPTER 11 SUMMARY OF PARAMETER SETTINGS 11 1 CHAPTER 12 DESCRIPTIONS OF PARAMETER SETTINGS 12 1 00 Drive Parameters 12 1 01 Basic Parameters 12 8 02 Digital Input Output Parameters 12 18 03...

Page 7: ...ilure Rate of the Drive s Safety Function 16 2 16 2 Description of STO s Functions 16 3 16 3 Wiring Diagram 16 4 16 4 Related Parameters 16 6 16 5 Timing Diagram Description 16 8 16 6 Fault Codes Rela...

Page 8: ...Ch01 Introduction VFD ED 1 1 Chapter 1 Introduction 1 1 Nameplate Information 1 2 Model Name 1 3 Serial Number 1 4 Apply After Service by Mobile Device 1 5 RFI Switch 1 6 Dimensions...

Page 9: ...3 Before applying the power make sure that all the devices including power motor control board and digital keypad are connected correctly 4 When wiring the AC motor drive make sure that the wiring fo...

Page 10: ...Ch01 Introduction VFD ED 1 3 1 2 Model Name 1 3 Serial Number...

Page 11: ...rvice Link Label Frame B The image below shows the service link label service label that is located on the side of the case Service Label Frame C Remove the front cover of the case to find the service...

Page 12: ...he service link label service label located on the upper left corner as shown in the following image Service Label Frame E Remove the front cover of the case to find the service link label service lab...

Page 13: ...ur camera steady until the QR code comes into focus 4 Access the Delta After Sales Service website 5 Fill in the information in the columns marked with an orange star 6 Enter the CAPTCHA and click Sub...

Page 14: ...se the RFI Radio Frequency Interference switch to suppress interference on the power line The RFI switches on Frames B C D E are at similar locations Open the drive s top cover to remove the RFI switc...

Page 15: ...acitor conductivity Gap discharge may occur once the transient voltage exceeds 1000 V If you remove the RFI switch you remove the reliable electrical isolation In other words all controlled inputs and...

Page 16: ...nding at a midpoint in a polygonal configuration L2 L3 L1 3 Grounding at one end in a single phase configuration L1 N 4 No stable neutral grounding in a three phase autotransformer configuration L1 L2...

Page 17: ...D21S VFD037ED21S VFD040ED23S 43S Unit mm inch Frame W W1 H H1 H2 D D1 S1 A B C B 193 5 7 60 162 5 6 39 260 0 10 22 247 0 9 71 230 0 9 04 133 5 5 25 58 0 2 28 6 5 0 26 138 6 5 46 67 2 2 66 17 6 0 69 D1...

Page 18: ...H H1 H2 D D1 S1 S2 S3 1 2 C 235 0 9 25 204 0 8 03 176 0 6 93 350 0 13 78 337 0 13 27 320 0 15 60 146 0 5 75 70 0 2 76 6 5 0 26 9 0 0 35 7 0 0 28 19 7 0 78 28 3 1 11 Note A1 A4 and B1 B4 can be used fo...

Page 19: ...S VFD220ED23S 43S VFD300ED43S Unit mm inch Frame W W1 H H1 H2 D D1 S1 1 2 3 D 255 0 10 04 226 0 8 90 403 8 15 90 384 0 15 12 360 0 14 17 178 0 7 01 94 0 3 70 8 5 0 33 17 5 0 69 32 0 1 26 26 0 1 02 D1...

Page 20: ...A MOUNTING HOLE DETAIL B MOUNTING HOLE W W1 H H1 SEE DETAIL B D H2 D1 S2 D2 SEE DETAIL A Unit mm inch Frame W W1 H H1 H2 D D1 D2 S1 S2 E 330 0 12 99 285 0 11 22 550 0 21 65 525 0 20 67 492 0 19 37 27...

Page 21: ...Ch01 Introduction VFD ED 1 14 Built In Keyboard Panel KPED LE01 Unit mm inch...

Page 22: ...Ch02 Installation VFD ED 2 1 Chapter 2 Installation 2 1 Mounting Clearance 2 2 Airflow and Power Dissipation 2 3 Derating Curve for Ambient Temperature Altitude and Carrier Frequency...

Page 23: ...r drives may look different Air Flow W W H H Minimum Mounting Clearance Frame Capacity Model No W Width mm inch H Height mm inch B 3 0 5 0 HP 2 2 4 kW VFD022ED21S VFD037ED21S VFD040ED23S 43S 50 2 150...

Page 24: ...109 8 490 161 651 VFD185ED23S 102 3 102 3 173 8 173 8 638 184 822 VFD220ED23S 102 8 102 8 174 7 174 7 723 217 939 VFD300ED23S 179 30 209 304 51 355 932 186 1118 VFD370ED23S 179 30 209 304 51 355 1112...

Page 25: ...0 45 kW 55 75kW 0 100 100 100 100 100 1 100 100 100 100 100 2 100 100 100 100 100 3 100 100 100 100 100 4 100 100 100 100 100 5 100 100 100 100 100 6 100 100 100 100 100 7 100 100 100 90 73 8 100 100...

Page 26: ...Ch02 Installation VFD ED 2 5 Ambient Temperature Derating Curve Altitude Derating Curve...

Page 27: ...Ch02 Installation VFD ED 2 6 The page intentionally left blank...

Page 28: ...Ch03 Wiring VFD ED 3 1 Chapter 3 Wiring 3 1 Wiring 3 2 System Wiring Diagram...

Page 29: ...been loosened due to vibration Turn off the AC motor drive power before installing any wiring A hazardous charge may still remain in the DC bus capacitors after the power has been turned off Measure t...

Page 30: ...Ch03 Wiring VFD ED 3 3 3 1 Wiring...

Page 31: ...Ch03 Wiring VFD ED 3 4 See Figure 2 on page 3 6 for the Emergency Power Supply EPS system wiring diagrams 1 See Section 6 1 Brake Resistors Brake Units Used in AC Motor Drives for details...

Page 32: ...Ch03 Wiring VFD ED 3 5...

Page 33: ...ED 3 6 Figure 1 Switching between two modes SINK NPN SOURCE PNP Figure 2 Emergency Power Supply EPS system wiring diagrams Frames B C D E 1 Single phase UPS or battery can only be used on the main po...

Page 34: ...PS or battery Notes on Emergency Power Supply EPS When EPS is enabled MI 43 1 Do NOT make the fan run in order to prevent voltage drop during EPS 2 Parameter settings cannot be saved and will be lost...

Page 35: ...tantaneous peak voltage and current generated may destroy the internal circuit of the integrated elevator drive It is recommended that you install an AC reactor at input side in the integrated elevato...

Page 36: ...Ch04 Main Circuit Terminals VFD ED 4 1 Chapter 4 Main Circuit Terminals 4 1 Main Circuit Diagram 4 2 Main Circuit Terminal Specifications...

Page 37: ...AC motor drives by turning the power ON and OFF Run and stop the AC motor drives by sending the RUN and STOP commands through the control terminals or the keypad If you still need to run and stop the...

Page 38: ...Ch04 Main Circuit Terminals VFD ED 4 3 4 1 Main Circuit Diagram Frame B Frames C D Frame E...

Page 39: ...s C D R L1 S L2 T L3 Commercial power input terminal U T1 V T2 W T3 AC motor drive output terminals for connecting a three phase induction motor 1 2 B1 Connections for DC reactor to improve the power...

Page 40: ...re 2 use insulated heat shrink tubing that is resistant to at least 600 V to comply with UL and CSA regulations 600 V YDPU2 Maximum Wire Gauge Minimum Wire Gauge Screw Size Tightening Torque 10 VFD022...

Page 41: ...at least 600 V to comply with UL and CSA regulations 600 V YDPU2 Maximum Wire Gauge Minimum Wire Gauge Screw Size Tightening Torque 10 VFD055ED23S 13 3 mm 6 AWG 3 3 mm 10 AWG M5 30 kg cm 26 lb in 2 9...

Page 42: ...t is resistant to at least 600 V to comply with UL and CSA regulations 600 V YDPU2 Maximum Wire Gauge Minimum Wire Gauge Screw Size Tightening Torque 10 VFD150ED23S 33 6 mm 2 AWG 21 1 mm 4 AWG M6 50 k...

Page 43: ...ant to at least 600 V to comply with UL and CSA regulations 600 V YDPU2 Maximum Wire Gauge Minimum Wire Gauge Screw Size Tightening Torque 10 VFD370ED43S 152 mm 300 MCM 53 5 mm 1 0 AWG M8 200 kg cm 17...

Page 44: ...Ch05 Control Terminals VFD ED 5 1 Chapter 5 Control Terminals 5 1 Remove the Cover before Wiring 5 2 Control Terminal Specifications 5 3 Control Circuit Terminals...

Page 45: ...he Cover before Wiring Remove the top cover before wiring the multi function input and output terminals NOTE The motor drives figures shown below are for reference only The actual motor drives may loo...

Page 46: ...Ch05 Control Terminals VFD ED 5 3 Frame E Step 1 Step 2 Step 3...

Page 47: ...Ch05 Control Terminals VFD ED 5 4 5 2 Control Terminal Specifications...

Page 48: ...input terminals FWD Forward Stop command FWD DCM ON run in forward OFF decelerate to stop REV Reverse Stop command REV DCM ON run in reverse OFF decelerate to stop MI1 MI8 Multi function input 1 8 Ref...

Page 49: ...utput A N C RC Multi function relay output B Default error indication MRA Multi function output terminal N O MRB Multi function output terminal N C MRC Multi function output terminal Default operating...

Page 50: ...rrent 2 mA max load 5 k Maximum output current 2 mA Resolution 0 10 V corresponds to the maximum operating frequency Range 0 10 V 10 10 V AFM2 RJ45 PINS 1 2 6 7 Reserved PIN 3 SGND PIN 4 SG PIN 5 SG P...

Page 51: ...Ch05 Control Terminals VFD ED 5 8 The page intentionally left blank...

Page 52: ...Accessories 6 1 Brake Resistors and Brake Units Used in AC Motor Drives 6 2 Non fuse Circuit Breaker 6 3 Fuse Specification Chart 6 4 AC DC Reactor 6 5 Zero Phase Reactor 6 6 EMC Filter 6 7 Digital K...

Page 53: ...S 5 8 6 6 3 0 5 8 6 5 9 0 VFD300ED23S 4 8 5 1 4 0 4 8 5 0 10 0 VFD370ED23S 3 2 3 9 4 8 3 2 3 6 14 0 460V VFD040ED43S 54 3 100 0 0 5 54 3 100 0 2 0 VFD055ED43S 48 4 75 0 1 0 48 4 100 0 2 0 VFD075ED43S...

Page 54: ...8 24 7 18 8 20 VFD150ED43S 10 1 BR1K0W016 2 2 in series 23 8 25 0 30 4 23 1 25 VFD185ED43S 12 5 BR1K0W016 2 2 in series 23 8 20 8 36 5 27 7 30 VFD220ED43S 14 9 BR1K5W013 2 2 in series 29 2 19 0 40 0...

Page 55: ...parallel 15 2 30 8 24 7 18 8 20 VFD150ED43S 10 1 BR1K5W039 4 2 in series 2 parallel 19 5 25 0 30 4 23 1 25 VFD185ED43S 12 5 BR1k2W039 6 2 in series 3 parallel 29 2 20 8 36 5 27 7 30 VFD220ED43S 14 9 B...

Page 56: ...en installing the brake resistors If you use the minimum resistance value consult your local dealers for the power calculation 4 When using more than two brake units the equivalent resistor value of p...

Page 57: ...oad capacity A standard braking capacity of the VFD ED is 10 ED Tripping time 10s As shown in the graph below a 460V 11 kw VFD ED requires the thermal relay to take 260 overload capacity for 10 second...

Page 58: ...43S 200 VFD370ED23S 300 VFD550ED43S 250 VFD750ED43S 350 VFD022ED21S and VFD037ED21S are one phase models 6 3 Fuse Specification Chart Fuse specifications lower than the table below are allowed Model I...

Page 59: ...C reactor on the input side of the AC motor drive protects it by suppressing surges Installation Install an AC input reactor in series between the main power and the three input phases R S T as shown...

Page 60: ...tors in Series Spec 3 Input AC Reactor 5 Input AC Reactor 4 DC Reactor 3 Input AC Reactor 5 Input AC Reactor 5th 73 3 38 5 30 8 25 5 27 01 25 5 7th 52 74 15 3 9 4 18 6 9 54 8 75 11th 7 28 7 1 6 13 7 1...

Page 61: ...in series between the three output phases U V W and the motor as shown in the figure below Connecting an AC output reactor Applicable Reactors 200V 230V 50 60 Hz One phase power Model Rated Current A...

Page 62: ...NA NA VFD055ED43S 13 26 2 02 DR012A0202 DR012L0202 4 67 DR012D0467 VFD075ED43S 17 34 1 17 DR018A0117 DR018L0117 3 11 DR018D0311 VFD110ED43S 23 46 0 881 DR024AP881 DR024LP881 2 33 DR024D0233 VFD150ED43...

Page 63: ...ecifications Unit mm Input Reactors Delta Part A B C D1 D2 E G1 G2 PE D DR005A0254 100 115 65 6 9 45 60 40 M4 DR008A0159 100 115 65 6 9 45 60 40 M4 DR011A0115 130 135 95 6 12 60 80 5 60 M4 DR017AP746...

Page 64: ...3 Unit mm Input Reactors Delta Part A B C D1 D2 H G1 G2 PE D DR025AP215 130 195 100 6 12 65 80 5 60 M4 DR033AP163 130 195 100 6 12 65 80 5 60 M4 DR049AP163 160 200 125 6 12 90 107 75 M4 Tightening tor...

Page 65: ...06 Optional Accessories VFD ED 6 14 Unit mm Input Reactors Delta Part DR065AP162 See above Installing screw M6 Tightening torque 3 1 5 Nm PE M6...

Page 66: ...06 Optional Accessories VFD ED 6 15 Unit mm Input Reactors Delta Part DR075AP170 See above PE M8 x 23 Tightening torque 6 0 3 Nm Terminal gauge 4 mm2 Tightening torque 0 8 1 0 Nm...

Page 67: ...06 Optional Accessories VFD ED 6 16 Unit mm Input Reactors Delta Part DR090AP141 See above Terminal gauge 4 mm2 Tightening torque 0 8 1 0 Nm PE M8 x 23 Tightening torque 6 0 3Nm...

Page 68: ...06 Optional Accessories VFD ED 6 17 Unit mm Input Reactors Delta Part DR105AP106 See above Terminal gauge 4 mm2 Tightening torque 0 8 1 0 Nm PE M8 x 23 Tightening torque 6 0 3 Nm...

Page 69: ...06 Optional Accessories VFD ED 6 18 Unit mm Input Reactors Delta Part DR146AP087 See above Terminal gauge 4 mm2 Tightening torque 0 6 0 8 Nm PE M8 x 23 Tightening torque 6 0 3 Nm...

Page 70: ...06 Optional Accessories VFD ED 6 19 Unit mm Input Reactors Delta Part DR180AP070 See above Terminal gauge 4 mm2 Tightening torque 0 6 0 8 Nm PE M8 x 23 Tightening torque 6 0 3 Nm...

Page 71: ...6 9 43 60 40 M4 DR004A0607 100 125 65 6 9 43 60 40 M4 DR006A0405 130 15 95 6 12 60 80 5 60 M4 DR009A0270 160 160 105 6 12 75 107 75 M4 DR010A0231 160 160 115 6 12 90 107 75 M4 DR012A0202 160 160 115...

Page 72: ...ors Delta Part A B C D1 D2 H G1 G2 PE D DR024AP881 160 175 115 6 12 90 107 75 M4 DR032AP660 195 200 145 6 12 115 122 85 M6 DR038AP639 190 200 145 6 12 115 122 85 M6 DR045AP541 190 200 145 6 12 115 122...

Page 73: ...06 Optional Accessories VFD ED 6 22 Unit mm Input Reactors Delta Part DR060AP405 See above Installing screw M6 PE M6 Tightening torque 3 1 5 Nm...

Page 74: ...2 E C1 G1 G2 H DR073AP334 228 240 215 40 170 133 8 5 7 13 152 75 176 200 97 DR091AP267 228 240 245 40 195 133 8 8 7 13 152 90 176 200 97 DR110AP221 228 240 245 40 195 138 8 5 7 13 152 75 176 200 102 1...

Page 75: ...200 151 105 9 11 18 160 190 220 125 20 3 DR220AP110 264 270 275 50 230 151 105 9 10 18 176 200 230 106 30 3 DR260AP098 264 270 285 50 240 151 105 9 10 18 176 200 230 106 30 3 DR310AP078 300 300 345 5...

Page 76: ...65DP432 117 140 157 95 2 116 5 2 10 6 5 DR075DP391 136 135 178 111 2 112 2 10 6 5 DR090DP325 136 135 179 111 2 112 2 10 6 5 DR003D1870 79 78 112 64 2 56 2 9 5 5 5 DR004D1403 79 92 112 64 2 69 5 2 9 5...

Page 77: ...254 96 110 70 6 9 42 60 40 M4 DR008L0159 120 135 96 6 12 60 80 5 60 M4 DR011L0115 120 135 96 6 12 60 80 5 60 M4 DR017LP746 120 135 105 6 12 65 80 5 60 M4 DR025LP507 150 160 120 6 12 88 107 75 M4 DR033...

Page 78: ...ors Delta Part A B C D1 D2 H G G1 Q M PE D DR049LP215 180 205 175 6 12 115 85 122 16 1 2 1 4 M4 DR065LP162 180 215 185 6 12 115 85 122 35 2 5 3 0 M4 Screw length must not interfere with the mounting h...

Page 79: ...M T DR075LP170 240 228 215 44 170 151 100 7 13 152 176 85 20 3 DR090LP141 240 228 215 44 170 151 100 7 13 152 176 85 20 3 DR105LP106 240 228 215 44 170 165 110 7 13 152 176 97 20 3 DR146LP087 240 228...

Page 80: ...135 95 6 12 60 80 5 60 M4 DR009L0270 150 160 100 6 12 74 107 75 M4 DR010L0231 150 160 115 6 12 88 107 75 M4 DR012L0202 150 160 115 6 12 88 107 75 M4 DR018L0117 150 160 115 6 12 88 107 75 M4 DR024LP88...

Page 81: ...mm Output Reactors Delta Part A B C D1 D2 H G1 G2 PE D DR038LP639 180 205 170 6 12 115 85 122 M4 DR045LP541 235 245 155 7 13 85 176 M6 Screw length must not interfere with the mounting holes Terminal...

Page 82: ...1 B B1 B2 C C1 D1 D2 E G1 H M T DR060LP405 240 228 215 44 170 163 110 7 13 152 176 97 20 3 DR073LP334 250 235 235 44 186 174 115 11 18 160 190 124 20 3 DR091LP267 250 240 235 44 186 174 115 11 18 160...

Page 83: ...sories VFD ED 6 32 Unit mm Output Reactors Delta Part A A1 B B1 B2 C C1 D1 D2 E G1 G2 H M T DR150LP162 270 264 265 51 208 192 125 10 18 176 200 118 30 3 DR180LP135 300 295 310 55 246 195 125 11 22 200...

Page 84: ...current loaded for the zero phase reactor at the main input motor output is composite core Core has strong saturation and its strong resistance are many times of simple metal magnetic materials Thus i...

Page 85: ...d by VAC R and has high initial magnetic permeability high saturation induction density low iron loss and perfect temperature characteristic If the zero phase reactor does not need to be fixed mechani...

Page 86: ...ire Installation During installation pass the cable through at least one zero phase reactor Use a suitable cable type insulation class and wire section so that the cable passes easily through the zero...

Page 87: ...re reasons that might cause saturation of the zero phase reactors the drive wiring is too long the drive has several sets of loads the wiring is in parallel or the drive uses high capacitance wiring I...

Page 88: ...A VFD075ED23S 30 EMF056A23A RF004X00A or T60006L2050W565 CLASS A CLASS A VFD110ED23S 47 EMF056A23A RF004X00A or T60006L2050W565 CLASS A CLASS A D VFD150ED23S 56 B84143D0150R127 RF002X00A or T60006L216...

Page 89: ...A E VFD370ED43S 80 B84143D0200R127 RF300X00A or T60006L2160V066 CLASS A CLASS A VFD450ED43S 100 B84143D0200R127 RF300X00A or T60006L2160V066 CLASS A CLASS A VFD550ED43S 128 B84143D0200R127 RF300X00A o...

Page 90: ...ies VFD ED 6 39 EMC Filter Dimension EMC Filter Model EMF018A43A Unit mm inch 5 5 0 22 5 5 0 22 109 0 4 29 275 0 10 83 263 0 10 35 5 5 0 22 76 0 2 99 76 0 2 99 5 5 0 22 37 0 1 46 70 0 2 76 263 0 10 35...

Page 91: ...ies VFD ED 6 40 EMC Filter Model EMF035A23A EMF033A43A Unit mm inch 5 5 0 22 5 5 0 22 80 0 3 15 33 0 1 30 28 0 1 10 33 0 1 30 28 0 1 10 298 0 11 73 5 5 0 22 90 0 3 54 5 5 0 22 130 0 5 12 90 0 3 54 310...

Page 92: ...ssories VFD ED 6 41 EMC Filter Model EMF056A23A Unit mm inch 155 0 6 10 110 0 4 33 390 0 15 35 5 5 0 22 375 0 14 76 110 0 4 33 5 5 0 22 5 5 0 22 5 5 0 22 375 0 14 76 28 0 1 10 33 0 1 30 28 0 1 10 33 0...

Page 93: ...06 Optional Accessories VFD ED 6 42 EMC Filter Model B84143D0075R127 B84143D0090R127 Unit mm inch...

Page 94: ...06 Optional Accessories VFD ED 6 43 EMC Filter Model B84143D0150R127 Unit mm inch...

Page 95: ...06 Optional Accessories VFD ED 6 44 EMC Filter Model B84143D0200R127 Unit mm inch...

Page 96: ...06 Optional Accessories VFD ED 6 45 EMC Filter Model B84142A0042R122 Unit mm inch...

Page 97: ...tion or conduction By correctly installing an EMC filter you can eliminate much of the interference Use DELTA EMC filters for the best interference elimination The following standards are met when the...

Page 98: ...sible Choose suitable motor cable and precautions Improper installation and choice of motor cable affect the performance of EMC filters Be sure to observe the following precautions when selecting moto...

Page 99: ...For the 460V series AC motor drive when you install an overload thermal relay between the drive and the motor to protect the motor from overheating the connecting cable must be shorter than 50 m howev...

Page 100: ...ENTER key to go to the next menu level If you are at the last level then press ENTER to execute the command HAND No function AUTO No function FWD REV Operation Direction Key The FWD REV key controls...

Page 101: ...status Steady OFF motor drive does not execute the STOP command Operation Direction LED 1 Green light is on the drive is running forward 2 Red light is on the drive is running in reverse 3 Blinking l...

Page 102: ...d rates from 75 to 115 2 kbps and auto switching of the data transmission direction In addition it adopts the RJ45 in RS 485 connector for convenient wiring Its small size use of plug and play and hot...

Page 103: ...er Extract the driver file IFD6530_Drivers exe by following steps Download the driver file IFD6530_Drivers exe at www deltaww com iadownload_acmotordrive IFD6530_Drivers Note DO NOT connect the IFD653...

Page 104: ...06 Optional Accessories VFD ED 6 53 Installing the Driver After connecting the IFD6530 to your PC install the driver using the following steps...

Page 105: ...06 Optional Accessories VFD ED 6 54 LED Display 1 Steady green LED ON power is ON 2 Blinking orange LED data is transmitting...

Page 106: ...Ch07 Option Cards VFD ED 7 1 Chapter 7 Option Cards 7 1 EMED PGABD 1 EMED PGABD 2 7 2 EMED PGHSD 1 EMED PGHSD 3 7 3 EMED PGHSD 2 EMED PGHSD 4...

Page 107: ...mage to the motor drive during installation remove the digital keypad and the cover before wiring Refer to the following instructions Note that the option cards do not support hot swapping Turn off th...

Page 108: ...Ch07 Option Cards VFD ED 7 3 Frame E Screw Torque kg cm lb in Step 1 Step 2 Step 3 Vertical View of the Motor Drive Screw Specifications...

Page 109: ...put to adjust the amplitude of output voltage at terminal A O and terminal B O It also provides a 5 V voltage to support line driver s signal Vin voltage range 8 24 V Max 24 V A O B O Output signal fo...

Page 110: ...uency 150 kHz JP1 Ground Terminal Connect the motor drive power supply to ground Supports PG shielding SW1 Switch between power for the encoder 5 V 12 V SW2 Offline Detection Switch Switch to the Line...

Page 111: ...Collector Encoder Figure 3 2 Voltage output encoder application Each set of input current is 5 15 mA If input voltage uses 24V power connect the encoder power externally See the PG wiring Figure 5 bel...

Page 112: ...ut encoder application Each set of input current is 5 15 mA If input If input voltage uses 24V power connect the encoder power externally See the PG wiring Figure 8 below EMED PGABD x Push pull Encode...

Page 113: ...gure 11 below EMED PGABD x Line Driver Encoder Figure 10 EMED PGABD x Line Driver Encoder Figure 11 NOTE Verify that the SW1 is set to the correct output voltage before powering ON Keep the motor driv...

Page 114: ...division output Set Pr 10 29 PG card s frequency division output The decimal frequency division output setting range of the division factor n 1 31 Pr 10 30 PG card s frequency division output mode Bit...

Page 115: ...AO BO BO are frequency division output When OUT M IN M are set to 1 and 0 the PG card input signal A A B B are square waves while the BO BO is the A and B phase indicator for example when BO BO is LOW...

Page 116: ...criptions TB1 Vin Voltage input to adjust the output voltage amplitude of the push pull pulse Max input voltage 24 VDC Max input current 30 mA A O B O Push pull pulse output signal Max output frequenc...

Page 117: ...SW2 DIP switch to change the output voltage to 5 V or 8 V Voltage 5 1 VDC 0 3 V 8 4 VDC 1 5 V Current 200 mA max 0 V Encoder common power terminal Reference level for the encoder s power A A B B R R...

Page 118: ...PULSE signal there is an output signal by the division factor n Set the value in Pr 10 29 PG card s frequency division output Set Pr 10 29 PG card s frequency division output The decimal frequency div...

Page 119: ...by 15 When OUT M IN M set to 0 and 0 the PG card input signal A A B B are square waves while AO AO BO BO are frequency division output When OUT M IN M are set to 1 and 0 the PG card input signal A A...

Page 120: ...Voltage input to adjust the output voltage amplitude of the push pull pulse Max input voltage 24 VDC Max input current 30 mA A O B O Push pull pulse output signal Max output frequency 50 kHz GND Commo...

Page 121: ...escriptions Specifications TB2 Up VP The output voltage for the encoder Use the SW2 DIP switch to change the output voltage to 5 V or 8 V Voltage 5 1 VDC 0 3 V 8 4 VDC 1 5 V Current 200 mA max 0 V Enc...

Page 122: ...ence Wiring Diagram Set the Frequency Division Signal After the encoder inputs a PULSE signal there is an output signal by the division factor n Set the value in Pr 10 29 PG card s frequency division...

Page 123: ...by 15 When OUT M IN M set to 0 and 0 the PG card input signal A A B B are square waves while AO AO BO BO are frequency division output When OUT M IN M are set to 1 and 0 the PG card input signal A A...

Page 124: ...Ch08 Specifications VFD ED 8 1 Chapter 8 Specifications 8 1 230V Series 8 2 460V Series 8 3 General Specifications 8 4 Operation Storage and Transportation Environments...

Page 125: ...FD037ED21S are one phase input models 8 2 460V Series Frame Size B C D E Model VFD _ _ _ED43S 040 055 075 110 150 185 220 300 370 450 550 750 Applicable Motor Output kW 4 5 5 7 5 11 15 18 5 22 30 37 4...

Page 126: ...F Curve Adjustable V F curve using four independent points Frequency Setting Signal 10 V Brake Torque About 125 while ED is 30 use optional brake resistor Note ED is Executive Duty Protection Charact...

Page 127: ...Operation Max 90 Storage Transportation Max 90 No water condensation Altitude Operation If the AC motor drive is installed at an altitude of 0 1000 m follow normal operation restrictions For altitudes...

Page 128: ...gital Keypad 9 1 Description of Keyboard Panel 9 2 Keypad Operation Process 9 3 Description of the Digital Keypad KPC CC01 9 4 Digital Keypad KPC CC01 Functions 9 5 Digital Keypad KPC CC01 Fault Codes...

Page 129: ...ws you to read or modify the current parameter settings Up and Down keys These buttons have two functions 1 Press the Up or Down button to increase or decrease the selected value 2 Press the Up or Dow...

Page 130: ...the user defined value in Pr 00 04 Displays the current amperes Displays the selected parameter Displays the value in a parameter Displays the external fault Displays End for approximately one second...

Page 131: ...eset the drive when faults occur If the RESET key does not respond go to MENU Fault Records to check the most recent fault Operation Direction Key The FWD REV key controls the operation direction but...

Page 132: ...decelerating to stop or in Base Block status Steady OFF motor drive does not execute the operation command Steady ON AC motor drive stop indicator Blinking motor drive is in standby status Steady OFF...

Page 133: ...n the main page The main page displays Delta s default setting F H A U Set the displayed order with Pr 00 03 Start up Display When the selected item is U page use left key and right key to switch betw...

Page 134: ...the Group 00 Motor Drive Parameter Use Up and Down to select parameter 20 Auto Frequency Command Press ENTER to display the parameter s setting menu Use Up and Down to choose a setting For example cho...

Page 135: ...t is done Once copying parameters is done the keypad automatically returns to this screen Example Save parameters in the keypad 1 Go to Copy Parameter 2 Select the parameter group to copy and then pre...

Page 136: ...r 3 seconds to unlock the keypad and the keypad returns to this screen All keys on the keypad are functional Once the keypad is unlocked turning the power off and then back on does not lock the keypad...

Page 137: ...rds are not deleted The new fault records of the new AC motor drive continue to be added to the KPC CC01 5 Display Setup Press ENTER to display the Display Setup screen 1 Contrast Press Up or Down to...

Page 138: ...adjust the setting value and then press ENTER 1 2 3 The setting value changes to Blue Text 6 Time Setup Time setup 2009 01 01 _ _ _ _ _ _ Press Left or Right to select Year Month Day Hour Minute or S...

Page 139: ...1 English 2 3 4 T rk e 5 NOTE VFD ED only supports these five languages currently 8 Start up 1 Default 1 DELTA LOGO 2 Default 2 DELTA Text 3 User defined an optional accessory is required TPEditor US...

Page 140: ...ys a blank screen USB RS 485 Communication Interface IFD6530 Refer to Chapter 06 Optional Accessories for more details TPEditor Go to Delta s website to download the TPEditor V1 30 6 or later versions...

Page 141: ...d 2 VFDSoft This function links to the software VFDSoft and then you can upload data that you copied one or more parameter 1 4 from the drive to the KPC CC01 Connect KPC CCO1 to your computer Choose 2...

Page 142: ...On your computer open VFDSoft and click Parameter on the toolbar In the Parameter Management from the Table menu click Read from KPC CC01 Choose the correct communication port and then click OK Start...

Page 143: ...enu displays the following screens ocA Oc at accel Fault CE01 Comm Error 1 Warning 1 Press ENTER to RESET If there is no response contact your local distributor for instructions to return the equipmen...

Page 144: ...ht be caused by a firmware update 1 Press RESET to clear the errors 2 Check for any problem on Flash IC 3 Shut down the system wait for ten minutes and then restart the system If none of the above sol...

Page 145: ...your local authorized dealer for assistance CE04 Comm Slave Error Warning Modbus slave drive error Motor drive cannot process the communication command sent from the keypad 1 Verify that the keypad is...

Page 146: ...is solution does not work contact your local authorized dealer for assistance Err Pr Changing File 1 AC motor drive parameter is changing A setting cannot be changed because a parameter is being modif...

Page 147: ...nnot be changed because the version of the data is incorrect 1 Check if the version of the data matches the motor drive If it matches try to change the setting again If this solution does not work con...

Page 148: ...itor version 1 60 or later by double clicking the program icon 2 On the File menu click New In the New Project window for Set Device Type select DELTA VFD C Inverter For TP Type select VFD C KeyPad Fo...

Page 149: ...Bitmap Setting dialog box where you can choose the bitmap Inquiry I Recent Documents Desktop My Documents My Computer My Network Places Filename N File Type T Open O Cancel You can only use images in...

Page 150: ...ation port and speed for the IFD6530 There are three speeds available 9600 bps 19200 bps and 38400 bps 10 On the Communication menu click Input User Defined Keypad Starting Screen 11 The Editor displa...

Page 151: ...lable From left to right they are Static Text ASCII Display Static Bitmap Scale Bar Graph Button Clock Display Multi state bit map Units Numeric Input the 11 geometric bitmaps and lines of different w...

Page 152: ...mum and minimum values are limited by the Value Length setting For example when Value Length is hexadecimal 16 bits the maximum and the minimum value cannot be entered as 400000 Clicking OK creates a...

Page 153: ...n Key specifies the functions for the following keys on the KPC CC01 keypad F1 F2 F3 F4 Up Down Left and Right Note that the Up and Down keys are locked by TPEditor You cannot program these two keys I...

Page 154: ...ge and click once in that window to add a Multi state bitmap This object reads a bit s property value from the PLC It defines the image or text that appears when this bit is 0 or 1 Set the initial sta...

Page 155: ...for the Limit Setting Note that the corresponding supporting values for VFD ED must be 16 bits 32 bit values are not supported e Value Setting automatically set by the keypad itself f Limit Setting s...

Page 156: ...0 Auto tuning Process VFD ED 10 1 Chapter 10 Auto tuning Process 10 1 Tuning in Easy Steps for IM 10 2 Tuning in Easy Steps for PM 10 3 Descriptions of Tuning Steps 10 4 Elevator Performance Fine tuni...

Page 157: ...otor s Rated Frequency Pr 01 02 Motor s Rated Voltage 2 Settings for Induction Motor IM Pr 05 01 Motor Rated Current Pr 05 02 Motor Rated Power Pr 05 03 Motor Rated Speed Pr 05 04 Number of Motor Pole...

Page 158: ...Pr 01 02 Motor s Rated Voltage 2 Settings for Permanent Magnet Synchronous Motor PM Pr 08 01 Motor Rated Current Pr 08 02 Motor Rated Power Pr 08 03 Motor Rated Speed Pr 08 04 Number of Motor Poles P...

Page 159: ...by a password enter the password to reset to the default The password is also erased Pr 00 14 Master Frequency Command Source Press Press Setting values 1 RS 485 serial communication or digital keypad...

Page 160: ...roller set the setting value to 0 Setting value 0 No function 1 Multi step speed command 1 2 Multi step speed command 2 3 Multi step speed command 3 4 Multi step speed command 4 5 Reset 6 JOG command...

Page 161: ...stem 44 Mechanical brake 2 45 51 Direct docking mode only 53 Terminal leveling signal for direct docking 54 Power failure signal 55 Manual emergency deceleration 56 Automatic emergency deceleration Pr...

Page 162: ...33 28 Output when current Pr 02 33 29 Output when frequency Pr 02 34 30 Output when frequency Pr 02 34 31 Power generation direction and status verification 32 Power generation direction 33 Zero spee...

Page 163: ...rates a little noise 2 2 The AC motor drive detects the position of the magnetic pole with the UVW encoder signal 3 3 The AC motor drive detects the position of the magnetic pole with the sine encoder...

Page 164: ...02 Encoder Input Type Setting Press Press When you set Pr 10 00 to 3 4 5 or 6 you can set Pr 10 02 only to 0 1 or 2 and you cannot use 3 4 and 5 You must enter the correct pulse type for stable contr...

Page 165: ...1 1000 Vector control Frequency control 8 FOCPM PM High High Good 1 1000 Vector control Frequency control Determines the AC motor drive control method 0 You can set the V F ratio as required and contr...

Page 166: ...quency on the motor nameplate If the motor is 60 Hz set this parameter to 60 If the motor is 50 Hz set it to 50 Pr 01 02 Motor s Rated Voltage Press Press Set this parameter according to the rated vol...

Page 167: ...t Press Press Set this value according to the rated motor frequency from the motor nameplate Pr 05 02 Motor Rated Power Press Press Set the rated power of the motor The default is the power of the dri...

Page 168: ...ocess of auto tuning an Auto tuning warning continuously displays on the digital keypad until it is finished Pay attention to the following notes when Pr 05 00 1 dynamic test 1 Make sure that all the...

Page 169: ...power exceeds the rated power for the AC motor drive The no load current is usually 20 50 of the rated current The rated speed cannot be larger or equal to 120 f p f output frequency Pr 01 01 p Number...

Page 170: ...or Rated Current Press Press Sets according to the motor rated current as indicated on the motor nameplate Pr 08 02 Motor Rated Power Press Press Sets the motor rated power The default is the power of...

Page 171: ...alid only when the mechanical brake is in engaged status Pr 08 00 Motor Auto tuning Press Press Position the elevator near the middle floors before auto tuning Auto tuning process 2 and then 1 or 3 Mo...

Page 172: ...auto tuning 2 See the reference table for auto tuning for Pr 10 00 PG Signal Type 3 If the drive controls the brake the drive can auto tune according to the normal sequence after you complete the wiri...

Page 173: ...The multi function input terminals refer to Pr 02 01 Pr 02 08 select one of the AC motor drive multi step speeds including the master frequency in total 16 speeds Pr 04 00 Pr 04 15 determine the speed...

Page 174: ...0 00 Hz Select the Acceleration Deceleration Time 1 2 3 4 with the multi function input terminal settings The defaults are Acceleration Time 1 and Deceleration Time 1 When there is a large opposing t...

Page 175: ...he motor drive produces a different acceleration and deceleration curve according to the acceleration and deceleration time The Actual Acceleration Time selected acceleration Time Pr 01 24 Pr 01 25 2...

Page 176: ...o tuning Process VFD ED 10 21 10 3 5 Elevator Related Parameters Pr 11 01 Elevator Speed Press Press Elevator speed m sec m min 60 Pr 11 02 Traction Sheave Diameter Press Press Pr 11 03 Gear Ratio Pre...

Page 177: ...maximum motor current measured when the elevator is tuning in automatic mode Pr 11 05 Mechanical Inertial Ratio Press Press You can calculate the load inertia according to the settings of motor parame...

Page 178: ...e Load Motor IM PM Without load 40 10 With load 80 120 40 10 3 6 Trial Run Test method 1 Position the elevator near the middle floors 2 Enter the correct values for Pr 00 14 and Pr 00 15 3 Use the upw...

Page 179: ...0V series 0 1 510 0 V 5 0 10 0 Comfort 11 00 System Control FOCPG FOCPM Bit 0 1 ASR auto tuning PDFF enabled speed bandwidth control enabled Pr 11 06 11 08 Pr 11 19 Bit 7 1 Zero speed position control...

Page 180: ...ries 0 1 255 0 V 460V series 0 1 510 0 V 5 0 10 0 11 07 Low Speed Bandwidth FOCPG FOCPM 1 40 Hz 10 11 08 High Speed Bandwidth FOCPG FOCPM 1 40 Hz 10 High Speed Comfort 11 08 High Speed Bandwidth FOCPG...

Page 181: ...ating without RUN Command 0 00 600 00 sec 2 00 Comfort 11 19 Zero Speed Parking Bandwidth FOCPG FOCPM 1 40Hz 10 Torque Check 02 33 External Terminal Output Current Level 0 100 motor drive rated curren...

Page 182: ...fferent from the defaults described in this user manual If you need to use the direct docking mode contact Delta for more information 00 Drive Parameters You can set this parameter during operation NO...

Page 183: ...terminals U V and W output voltage of the drive E Unit VAC 5 Display the terminals U V and W output power factor angle to the motor n Unit deg 6 Display the terminals U V and W output power to the mo...

Page 184: ...occurred s 35 Display MI and MO status on digital keypad 36 CAN communication interference index c Unit 37 Multi function display selection q Unit 00 05 User Defined Coefficient K Digit 4 number of d...

Page 185: ...00 14 Master Frequency Command Source 1 RS 485 serial communication or digital keypad KPC CC01 2 External analog input Pr 03 00 3 Digital terminal inputs Pr 04 00 Pr 04 15 4 Direct docking mode only 1...

Page 186: ...10 Output Frequency Upper Limit 0 00 400 00 Hz 400 00 01 11 Output Frequency Lower Limit 0 00 400 00 Hz 0 00 01 12 Accel Time 1 0 00 600 00 sec 3 00 01 13 Decel Time 1 0 00 600 00 sec 2 00 01 14 Accel...

Page 187: ...01 35 Limit for Direct Docking Terminal 0 00 10 00 2 00 01 36 Deceleration Distance for Direct Docking Terminal 0 00 100 00 cm 30 00 01 37 Deceleration Distance Reference for Short Floor 0 00 655 35...

Page 188: ...step speed command 4 4 02 05 Multi Function Input Command 5 MI5 5 Reset 0 02 06 Multi Function Input Command 6 MI6 6 JOG command 0 02 07 Multi Function Input Command 7 MI7 7 Acceleration deceleration...

Page 189: ...quency reached 2 Pr 02 27 Pr 02 28 0 02 14 Multi function Output 4 R2A R12C Relay4 5 Zero speed Frequency command 0 02 15 Multi function Output 5 MO1 6 Zero speed with stop Frequency command 0 02 16 M...

Page 190: ...cy power mode action 02 21 02 22 Reserved 02 23 Multi output Direction 0 65535 0 02 24 Serial Start Signal Selection 0 According to FWD REV signal 1 According to Enable drive function signal 0 02 25 D...

Page 191: ...36 Magnetic Contactor Detection Time 0 00 10 00 sec 0 00 02 37 Torque Check 0 Disable 1 Enable 0 02 38 MPSCC Motor Phase Short Circuit Contactor Release Delay Time between Drive and Motor 0 010 65 00...

Page 192: ...n or equal to bias 2 Higher than or equal to bias 3 Using bias as the base to get the absolute value of bias voltage unipolar 4 Using bias as the base unipolar 0 03 07 Reserved 03 08 AUI2 Positive neg...

Page 193: ...y command Hz 2 Motor speed RPM 3 Output current rms 4 Output voltage 5 DC bus voltage 6 Power factor angle 7 Power factor 8 Output torque 9 AUI1 10 Reserved 11 AUI2 12 q axis current 13 q axis feedbac...

Page 194: ...0 00 400 00 Hz 0 00 04 05 5th Step Speed Frequency 0 00 400 00 Hz 0 00 04 06 6th Step Speed Frequency 0 00 400 00 Hz 0 00 04 07 7th Step Speed Frequency 0 00 400 00 Hz 0 00 04 08 8th Step Speed Freque...

Page 195: ...0 0 05 10 Torque Compensation Low Pass Filter Time 0 001 10 000 sec 0 020 05 11 Slip Compensation Low Pass Filter Time 0 001 10 000 sec 0 100 05 12 Torque Compensation Gain 0 10 0 05 13 Slip Compensat...

Page 196: ...eceleration time 5 Use the auto acceleration auto deceleration time 0 06 05 Over torque Detection OT1 0 Disable 1 Over torque detection during constant speed operation continue to operate after detect...

Page 197: ...current at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during accelerati...

Page 198: ...error BF 61 63 Reserved 64 Mechanical brake feedback error MBF 65 PGF5 hardware error 66 Magnetic contactor error MCF 67 Output phase loss MPHL 68 CAN BUS disconnected 69 71 Reserved 72 Safe torque lo...

Page 199: ...65535 Read only 06 38 Accumulated Drive Power on Time at the Fourth Fault min 0 65535 Read only 06 39 Accumulated Drive Power on Time at the Fourth Fault day 0 65535 Read only 06 40 Accumulated Drive...

Page 200: ...eration mode and execute the power generation direction detection when in normal mode 06 47 Power Generation Direction Search Time 0 0 5 0 sec 1 0 06 48 Power Capacity of Emergency Power EPS 0 0 100 0...

Page 201: ...Reference Level for Power Factor Angle during Operation 200 0 200 0 Read only 06 70 Power Generation Direction 0 FWD 1 REV Read only 06 71 UPS Output Delay Time 0 0 10 0 sec 1 0 06 72 UPS Stops Outpu...

Page 202: ...when Fault 4 Occurred 0 00 655 35 Amps Read only 06 91 IGBT Temperature when Fault 4 Occurred 3276 8 3276 7 C Read only 06 92 Output Frequency when Fault 5 Occurred 0 00 655 35 Hz Read only 06 93 DC...

Page 203: ...ys ON 1 One minute after AC motor drive stops cooling fan is OFF 2 AC motor drive runs and cooling fan is ON AC motor drive stops and cooling fan is OFF 3 Cooling fan is ON to run when preliminary IGB...

Page 204: ...torque 200 07 26 Reverse Motor Torque Limit 0 300 motor drive rated torque 200 07 27 Reverse Regenerative Torque Limit 0 300 motor drive rated torque 200 07 28 Emergency Stop EF Forced Stop 0 Coast t...

Page 205: ...ested to lock the brake 3 Auto measures the angle between magnetic pole and PG origin Pr 08 09 0 08 01 Motor Rated Current 40 120 Pr 00 01 Amps 08 02 Motor Rated Power 0 00 655 35 kW 08 03 Motor Rated...

Page 206: ...operation 1 Warn and ramp to stop 2 Reserved 3 No action and no display 3 09 03 Time out Detection 0 0 100 0 sec 0 0 Disable 0 0 09 04 Communication Protocol 0 7N1 ASCII 1 7N2 ASCII 2 7E1 ASCII 3 7O1...

Page 207: ...Single phase input 0 10 03 Encoder Feedback Signal Fault Action PGF1 PGF2 0 Warn and keep operation 1 Fault and ramp to stop 2 Fault and stop operation 2 10 04 Encoder Feedback Signal Fault Detection...

Page 208: ...Low Pass Filter Time 0 001 65 535 sec 0 004 10 24 Zero Speed Position Control Activation Mode Selection 0 After the brake release set in Pr 02 29 1 After the brake signal input Pr 02 01 Pr 02 08 is se...

Page 209: ...lied 0 11 01 Elevator Speed 0 10 4 00 m s 1 00 11 02 Traction Sheave Diameter 100 2000 mm 400 11 03 Gear Ratio 1 00 100 00 1 00 11 04 Suspension Ratio 0 1 1 1 2 1 2 4 1 3 8 1 1 11 05 Mechanical Inerti...

Page 210: ...2 11 User defined Parameter 12 0 9999 0661 12 12 User defined Parameter 13 0 9999 0662 12 13 User defined Parameter 14 0 9999 0663 12 14 User defined Parameter 15 0 9999 0664 12 15 User defined Parame...

Page 211: ...Fault 0662 13 13 Multi function Terminal Output Status at Present Fault 0663 13 14 Drive Status at Present Fault 0664 13 15 Second Most Recent Fault Record 0617 13 16 Motor Operation at Second Most Re...

Page 212: ...AC motor drive rated current By reading this parameter you can check if the AC motor drive is correct 230V series Power kW 2 2 3 7 4 0 5 5 7 5 11 15 18 5 22 30 37 Horsepower HP 3 5 5 7 5 10 15 20 25...

Page 213: ...age V 3 Display the output current A 4 Output voltage E 5 User defined see Pr 00 04 Determines the start up display page after power is applied to the drive Content of Multi function Display Control M...

Page 214: ...i function display selection q Unit This parameter displays the content on the digital keypad KPC CC01 on page U Use this parameter to get the AC motor drive s status Example 01 Terminal MI8 MI7 MI6 M...

Page 215: ...998 10000 65535 Display 0 2 number of wrong password attempts Inputs the password that is set in Pr 00 08 Enter the correct password here to enable changing parameters You are limited to a maximum of...

Page 216: ...estored Method 3 Entering a non password value into Pr 00 07 Password Decode Flow Chart Control Mode Control Mode VF VFPG SVC FOCPG FOCPM Default 0 Settings 0 V F control V F 1 V F control Encoder VFP...

Page 217: ...ault 0 Settings 0 FWD counterclockwise REV clockwise 1 FWD clockwise REV counterclockwise Carrier Frequency Control Mode VF VFPG SVC FOCPG FOCPM Default 12 Settings 2 15 kHz Determines the PWM carrier...

Page 218: ...n it shortens the deceleration time with AVR disabled Setting this parameter to 1 with auto acceleration auto deceleration results in quicker deceleration Master Frequency Command Source Control Mode...

Page 219: ...V 460V series 0 1 510 0 V Set this parameter according to the rated voltage on the motor nameplate If the motor is 220 V set this parameter to 220 0 If the motor is 200 V set this parameter to 200 0 T...

Page 220: ...eq 3rd Freq 2nd Freq 1st Freq Maximum Output Frequency V f Curve 2nd Output Voltage Setting 1 3rd Output Voltage Setting 1 4th Output Voltage Setting 1 Output Frequency Upper Limit Frequency Starting...

Page 221: ...600 00 sec Decel Time 4 Control Mode VF VFPG SVC FOCPG FOCPM Default 2 00 Settings 0 00 600 00 sec The Acceleration Time determines the time required for the AC motor drive to ramp from 0 00 Hz to th...

Page 222: ...tion commands are invalid except the Forward and Reverse commands Frequency Time 01 22 JOG frequency 01 07 4th output frequency setting 01 20 01 21 JOG acceleration time JOG deceleration time JOG acce...

Page 223: ...S curve for Acceleration Arrival Time S2 S curve for Deceleration Begin Time S3 S curve for Deceleration Arrival Time S4 S curve for Deceleration Arrival Time S5 Control Mode VF VFPG SVC FOCPG FOCPM D...

Page 224: ...ion High Speed Time for Short Floor Control Mode VF VFPG SVC FOCPG FOCPM Default 3 00 Settings 0 00 60 00 sec Sets the high speed duration during short floor operation Leveling Speed Time for Short Fl...

Page 225: ...irect docking terminal function When the elevator runs to the leveling area controller sends a leveling signal to the drive to make the drive stop within effective distance Pr 01 36 as shown in the fi...

Page 226: ...ion point instead of high speed is given before allowed speed Case 2 Deceleration point instead of high speed is given before allowed speed and high speed time is not zero Case 3 Deceleration point in...

Page 227: ...is higher than allowed speed the drive automatically determines the remaining distances and reduces the high speed duration accordingly to increase the running speed Note that if the high speed durat...

Page 228: ...gh speed duration is reduced to zero or below zero Automatic Emergency Deceleration Level Control Mode VFPG FOCPG FOCPM Default 60 00 Settings 5 00 400 00 Hz When MI is set to 56 the system monitors t...

Page 229: ...ay be set in motion by a mechanical vibration or malfunctioning switch This parameter controls operation from external terminals There are three different control modes Pr 02 00 External Terminal Cont...

Page 230: ...deceleration time 9 Third fourth acceleration deceleration time 10 EF input Pr 07 28 11 Reserved 12 Stop output 13 14 Reserved 15 AUI1 operation speed command 16 Reserved 17 AUI2 operation speed comm...

Page 231: ...rminal to reset the drive 6 JOG Command JOG operation 7 Acceleration deceleration Speed Inhibit When enabled acceleration and deceleration are stopped and the AC motor drive starts to accelerate and d...

Page 232: ...coasts to stop ON The motor drive executes emergency stop and records the fault code 29 30 Reserved 31 High torque bias When Pr 07 19 is set to 3 Set the high torque bias in Pr 07 21 Set the middle to...

Page 233: ...ed and this function is ON 44 Mechanical brake 2 When the motor drive receives a RUN command it enables the corresponding output terminal setting 12 after Pr 02 29 time It checks if this function is e...

Page 234: ...ter input in the digital terminal input FWD REV and MI1 8 Increasing the setting for this parameter can reduce the errors but it delays the response time Digital Input Operation Direction Control Mode...

Page 235: ...1 Indication during operation 2 Operation speed reached 3 Desired frequency 1 reached Pr 02 25 Pr 02 26 4 Desired frequency 2 reached Pr 02 27 Pr 02 28 5 Zero Speed Frequency command 6 Zero speed with...

Page 236: ...2 STO Output Error 43 44 Direct Docking Mode only 45 Reserved 46 Retrying after a fault has occurred indication 47 Direct Docking Mode only 48 Control output of MPSCC Motor Phase Short Circuit Contact...

Page 237: ...he drive refer to Pr 06 14 14 Brake transistor signal Activated when the drive needs help braking the load This function helps achieve a smooth deceleration refer to Pr 07 00 15 Motor controlled magne...

Page 238: ...ve when Pr 06 23 is ON 37 Fault output option 3 Pr 06 24 Active when Pr 06 24 is ON 38 Fault output option 4 Pr 06 25 Active when Pr 06 25 is ON 39 Reserved 40 Speed reached including zero speed Activ...

Page 239: ...Bit 0 MO6 MO5 MO4 MO3 MO2 MO1 R2A R1A MRA RA Serial Start Signal Selection Control Mode VF VFPG SVC FOCPG FOCPM Default 0 Settings 0 According to FWD REV signal 1 According to Enable drive function si...

Page 240: ...FOCPM Default 2 00 Settings 0 00 400 00 Hz Once the output frequency reaches the desired frequency and the corresponding multi function output terminal is set to 3 or 4 Pr 02 11 Pr 02 22 this multi fu...

Page 241: ...ode VF VFPG SVC FOCPG FOCPM Default 0 200 Settings 0 010 65 000 sec After running use these parameters with multifunction input terminal setting 40 Enable drive function and multifunction output termi...

Page 242: ...Ch12 Descriptions of Parameter Settings VFD ED 12 31 Elevator Timing Diagram...

Page 243: ...ulti function terminal Pr 02 11 Pr 02 22 are set to 30 Mechanical Brake Detection Time Control Mode VF VFPG SVC FOCPG FOCPM Default 0 00 Settings 0 00 10 00 sec When the mechanical brake function Pr 0...

Page 244: ...tive negative torque limit When using the Frequency command or speed limit under torque control mode the corresponding value for 0 to 10 V or 4 20 mA is 0 maximum output frequency Pr 01 00 When using...

Page 245: ...CPM Default 0 0 Settings 100 0 100 0 Sets the corresponding AUI2 voltage for the external analog input 0 The relation between external input voltage current and setting frequency is equal to 10 10 V 4...

Page 246: ...d when the Frequency command source is the analog voltage current signal Analog Input Filter Time AUI1 Control Mode VF VFPG SVC FOCPG FOCPM Default 0 01 Settings 0 00 2 00 sec Reserved Analog Input Fi...

Page 247: ...uto tuning process Reserved Analog Output Selection 1 Analog Output Selection 2 Control Mode VF VFPG SVC FOCPG FOCPM Default 0 Settings 0 Output frequency Hz 1 Frequency command Hz 2 Motor speed RPM 3...

Page 248: ...CPG FOCPM Default 0 Settings 0 Absolute value in output voltage 1 Output 0 V in REV direction 2 Enable output voltage in REV direction 10V frequency Selection for the analog output direction 0V 03 19...

Page 249: ...Frequency 10th Step Speed Frequency 11th Step Speed Frequency 12th Step Speed Frequency 13th Step Speed Frequency 14th Step Speed Frequency 15th Step Speed Frequency Control Mode VF VFPG SVC FOCPG FO...

Page 250: ...Ch12 Descriptions of Parameter Settings VFD ED 12 39 Direct docking mode only Control Mode VF VFPG SVC FOCPG FOCPM Default Settings Contact Delta for more information...

Page 251: ...u cannot separate the motor from the load 3 Enter the correct values for Pr 01 01 Pr 01 02 Pr 05 01 Pr 05 02 Pr 05 03 and Pr 05 04 Refer to motor capacity to set the acceleration deceleration time 4 A...

Page 252: ...ets the motor rated speed from the value on the motor nameplate Number of Motor Poles Control Mode VF VFPG SVC FOCPG Default 4 Settings 2 48 Sets the number of motor poles must be an even number Motor...

Page 253: ...pensation Gain Control Mode SVC Default 1 00 Settings 0 00 10 00 When the motor drive controls an asynchronous motor the load and slip increase Use this parameter to correct the frequency and lower th...

Page 254: ...clear the records by setting the values to 0 Operating time that is less than 60 seconds is not recorded Core Loss Compensation Control Mode SVC Default 10 Settings 0 250 Accumulated Motor Power on Ti...

Page 255: ...drive s control characteristics and life Over current Stall Prevention during Acceleration Control Mode VF VFPG SVC Default 0 Settings 0 Disable 0 250 rated current of the motor drive During accelera...

Page 256: ...t Speed Control Mode VF VFPG SVC Default 0 Settings 0 Use the current acceleration deceleration time 1 Use the 1st acceleration deceleration time 2 Use the 2nd acceleration deceleration time 3 Use the...

Page 257: ...t of the motor drive Over torque Detection Time OT2 Control Mode VF VFPG SVC FOCPG FOCPM Default 0 1 Settings 0 1 60 0 sec Pr 06 05 and Pr 06 08 determine the drive s operating mode after over torque...

Page 258: ...Operation time min Load factor Heat Sink Overheat OH Warning Control Mode VF VFPG SVC FOCPG FOCPM Default 90 0 Settings 0 0 110 0 C Stall Prevention Limit Level Control Mode VF VFPG SVC Default 50 Set...

Page 259: ...erheat oH1 17 Bulk capacitor overheat oH2 18 Abnormal IGBT temperature detected tH1o 19 Abnormal bulk capacitor temperature detected tH2o 20 Unusual cooling fan operation FAn 21 Overload oL 150 1 minu...

Page 260: ...68 CAN BUS disconnected 69 71 Reserved 72 Safe torque loss STL1 73 PGcd hardware error 74 PG absolute signal error PGHL 75 PG Z phase signal loss PGAF 76 Safe torque output stops STO 77 Safe torque lo...

Page 261: ...ss PHL 0 1 0 0 16 IGBT overheat oH1 17 Bulk capacitor overheat oH2 18 Abnormal IGBT temperature detected tH1o 19 Abnormal bulk capacitor temperature detected tH2o 1 0 0 0 20 Unusual cooling fan operat...

Page 262: ...OCPM Default 0 Settings 0 65535 sec refer to bit table for fault code You can use these parameters with multi function output set Pr 02 11 Pr 02 22 to 35 38 for the specific requirement When a fault o...

Page 263: ...29 Reserved 30 Memory writing error cF1 31 Memory reading error cF2 32 Isum current detection error cd0 33 U phase current detection error cd1 34 V phase current detection error cd2 35 W phase current...

Page 264: ...ed 64 Mechanical brake feedback error MBF 65 PGF5 hardware error 66 Magnetic contactor error MCF 67 Output phase loss MPHL 68 CAN BUS disconnected CANF 72 Safe torque loss STL1 73 PGcd hardware error...

Page 265: ...r on Time at the Fourth Fault min Accumulated Drive Power on Time at the Fifth Fault min Accumulated Drive Power on Time at the Sixth Fault min Control Mode VF VFPG SVC FOCPG Default Read only Setting...

Page 266: ...to the operation direction of power generation mode and execute the power generation direction detection when in normal mode Pr 06 46 is enabled when the external terminal detects the emergency power...

Page 267: ...E magnetic Valve A Pr 02 31 Magnetic Contactor Contracting Delay Time between Drive and Motor B Pr 02 29 Brake Release Delay Time when Elevator Starts C Pr 07 03 DC Brake Activation Time D Pr 06 47 P...

Page 268: ...r the emergency power and then the AC motor drive calculates the acceptable elevator speed Pr 06 44 with the following equation 01 05 _ rated motor I Induction Motor 01 08 PM Motor rated motor eps I V...

Page 269: ...ter Pr 06 71 delay time Pr 06 72 After the controller deactivates the emergency power mode it stops sending a MO signal to deactivate the UPS power after Pr 06 72 delay time Related parameters multi f...

Page 270: ...lt indication when the following faults occur 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low...

Page 271: ...I1 40 Enable the motor drive MO 12 Release the mechnical brake MO 46 Attempting to reconnect while malfunction Auto Reset DC Breaking Frequency Command when the Most Recent Fault Occurred Control Mode...

Page 272: ...tings 0000h FFFFh Motor Drive Status when the Most Recent Fault Occurred Control Mode VF VFPG SVC FOCPG FOCPM Default Read only Settings 0000h FFFFh Permanent Operation Direction Count H Control Mode...

Page 273: ...Settings 0 00 655 35 Hz DC Bus Voltage when Fault 2 Occurred Control Mode VF VFPG SVC FOCPG FOCPM Default Read only Settings 0 0 6553 5 V Output Current when Fault 2 Occurred Control Mode VF VFPG SVC...

Page 274: ...F VFPG SVC FOCPG FOCPM Default Read only Settings 0 00 655 35 Amps IGBT Temperature when Fault 5 Occurred Control Mode VF VFPG SVC FOCPG FOCPM Default Read only Settings 3276 8 3276 7 C Output Frequen...

Page 275: ...motor drive Sets the level of the DC brake current output to the motor at start up When setting the DC brake current the rated current Pr 00 01 is 100 It is recommended that you start with a low DC br...

Page 276: ...e Stopp in g Time DC Brake Proportional Gain Control Mode VF VFPG SVC Default 50 Settings 1 500 Sets the output voltage gain when DC braking Dwell Time at Acceleration Control Mode VF VFPG SVC FOCPG F...

Page 277: ...starts to run until the heat sink temperature is less than 40 C if temperature exceeds 40 C Torque Command Control Mode Default 0 0 Settings 150 0 150 0 Pr 07 14 setting 100 This parameter sets the T...

Page 278: ...ng direction is limited by Pr 07 17 opposite running direction is limited by Pr 00 14 Torque Mode Speed Limit Control Mode Default 10 Settings 0 120 Torque Mode Speed Limit Control Mode Default 10 Set...

Page 279: ...mpare with Pr 03 00 5 6 7 8 The minimum of the comparison result is torque limit The diagram below illustrates the torque limit Positive torque Negative torque speed 06 11 current limit 06 11 current...

Page 280: ...rce between the motor and the mechanical brake Use this parameter to decrease this reacting force and lower the noise Sets the time when torque decreases from 300 to 0 RUN STOP 0 i t i 00 01 x 100 300...

Page 281: ...equence after you complete the wiring and set the brake control parameters 3 If the host controller controls the brake make sure that the brake is in release status before auto tuning Pr 08 00 3 Auto...

Page 282: ...OCPM Default 1710 Settings 0 65535 rpm Sets the motor rated speed according to the motor nameplate Number of Motor Poles Control Mode FOCPM Default 4 Settings 2 96 Sets the number of motor poles must...

Page 283: ...to search for the magnetic pole position only for permanent magnet motors When there is no origin adjustment for the encoder Pr 08 09 is 360 0 it only ensures that the motor operation efficiency can b...

Page 284: ...ansmission Speed Control Mode VF VFPG SVC FOCPG FOCPM Default 19 2 Settings 4 8 115 2 kbps Sets the transmission speed between the RS 485 master PLC PC etc and the AC motor drive Transmission Fault Tr...

Page 285: ...Each data byte is the combination of two ASCII characters for example a 1 byte data 64 Hex is shown as 64 in ASCII and consists of 6 36 Hex and 4 34 Hex 1 Code Description The communication protocol i...

Page 286: ...bit 0 1 2 3 4 5 6 Stop bit 8 data bits 11 bits character frame 7 Odd parity 3 Communication Protocol 3 1 Communication Data Frame ASCII mode STX Start character 3AH Address Hi Communication address 8...

Page 287: ...3 Function Function code and DATA data characters 1 03H Read data from register Example reading continuous 2 data from register address 2102H AMD address is 01H ASCII mode Command Message Response Me...

Page 288: ...e Response Message Address 01H Address 01H Function 06H Function 06H Data address 01H Data address 01H 00H 00H Data content 17H Data content 17H 70H 70H CRC CHK Low CRC CHK High 86H CRC CHK Low CRC CH...

Page 289: ...cy Check is calculated with the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of...

Page 290: ...ed char data a pointer to the message buffer unsigned char length the quantity of bytes in the message buffer unsigned int crc_chk unsigned char data unsigned char length int j unsigned int reg_crc 0X...

Page 291: ...ep speed 1000B 8th step speed 1001B 9th step speed 1010B 10th step speed Status monitor Read only 1011B 11th step speed 1100B 12th step speed 1101B 13th step speed 1110B 14th step speed 1111B 15th ste...

Page 292: ...s the AC motor drive gives no response The master device eventually processes a time out condition The AC motor drive receives the messages without a communication error but cannot handle them It retu...

Page 293: ...r to set the response delay time after the AC motor drive receives communication command as shown in the following picture PC or PLC command Handling time of the AC drive Response Delay Time Response...

Page 294: ...motor generates a little noise 2 2 The AC motor drive detects the position of the magnetic pole with the UVW encoder signal 3 3 The AC motor drive detects the position of the magnetic pole with the si...

Page 295: ...d direction high input reverse direction Forward running A B FWD REV 5 Single phase input Forward running A When you set Pr 10 00 to 3 4 5 or 6 you can set Pr 10 02 only to 0 1 or 2 and you cannot use...

Page 296: ...all and Slip Error Action maximum output frequency Pr 01 00 100 Control Mode VFPG SVC FOCPG FOCPM Default 2 Settings 0 Warn and keep operation 1 Fault and ramp to stop 2 Fault and stop operation When...

Page 297: ...Settings 0 000 10 000 sec ASR Auto Speed Regulation Control P 2 Control Mode VF VFPG SVC FOCPG FOCPM Default 100 0 Settings 0 0 1000 0 ASR Auto Speed Regulation Control I 2 Control Mode VF VFPG SVC F...

Page 298: ...55 00 When Pr 11 00 is set to bit 7 1 Pr 10 19 is valid Low Speed ASR Width Adjustment Control Mode VFPG FOCPG FOCPM Default 5 00 Settings 0 00 400 00 Hz High Speed ASR Width Adjustment Control Mode V...

Page 299: ...SVC FOCPG FOCPM Default 0 100 Settings 0 000 10 000 sec Elevator Starting Zero Speed Gain P Control Mode VF VFPG SVC FOCPG FOCPM Default 100 0 Settings 0 0 1000 0 Elevator Starting Zero Speed Integra...

Page 300: ...adjust the definition of the Delta PG card EMED PGHSD 1 s terminal 10 and terminal 11 see the table below Refer to p 7 8 for detailed terminal descriptions Delta PG card EMED PGHSD 1 D sub Terminal 5...

Page 301: ...1 Static PG origin auto tuning with load by enabling PGHSD 1 Bit 15 0 When power is applied detect the position of the magnetic pole again Bit 15 1 When power is applied start from the magnetic pole...

Page 302: ...ult 1 00 Settings 0 10 4 00 m s Traction Sheave Diameter Control Mode FOCPG FOCPM Default 400 Settings 100 2000 mm Gear Ratio Control Mode FOCPG FOCPM Default 1 00 Settings 1 00 100 00 Suspension Rati...

Page 303: ...ed bandwidth PDFF Gain Value Control Mode FOCPG FOCPM Default 30 Settings 0 200 After you estimate and set Pr 11 00 1 auto tuning use Pr 11 09 11 10 to reduce overshoot Adjust the PDFF gain value acco...

Page 304: ...isplay for Low Pass Filter Time Control Mode VF VFPG SVC FOCPG FOCPM Default 0 500 Settings 0 001 65 535 sec Lowers the blinking frequency of the LCD display Motor Current at Acceleration Control Mode...

Page 305: ...ult 0653 Settings 0 9999 User defined Parameter 5 Control Mode VF VFPG SVC FOCPG FOCPM Default 0654 Settings 0 9999 User defined Parameter 6 Control Mode VF VFPG SVC FOCPG FOCPM Default 0655 Settings...

Page 306: ...d Parameter 16 Control Mode VF VFPG SVC FOCPG FOCPM Default 0617 Settings 0 9999 User defined Parameter 17 Control Mode VF VFPG SVC FOCPG FOCPM Default 0634 Settings 0 9999 User defined Parameter 18 C...

Page 307: ...trol Mode VF VFPG SVC FOCPG FOCPM Default 0621 Settings 0 9999 User defined Parameter 29 Control Mode VF VFPG SVC FOCPG FOCPM Default 0642 Settings 0 9999 User defined Parameter 30 Control Mode VF VFP...

Page 308: ...the keypad displays the setting for Pr 08 03 in Pr 13 00 Example 2 If you need to enter parameter addresses 2102H and 211BH with the digital keypad convert 211BH to a decimal value before entering see...

Page 309: ...play Address 0632 Same as Pr 06 32 Motor Operation at Present Fault Time day Control Mode VF VFPG SVC FOCPG FOCPM Default Display Address 0633 Same as Pr 06 33 Frequency Command at Present Fault Contr...

Page 310: ...Display Address 0660 Same as Pr 06 60 Power Module IGBT Temperature at Present Fault Control Mode VF VFPG SVC FOCPG FOCPM Default Display Address 0661 Same as Pr 06 61 Multi function Terminal Input S...

Page 311: ...VF VFPG SVC FOCPG FOCPM Default Display Address 0636 Same as Pr 06 36 Motor Operation at Third Most Recent Fault Time day Control Mode VF VFPG SVC FOCPG FOCPM Default Display Address 0637 Same as Pr 0...

Page 312: ...Sixth Most Recent Fault Time min Control Mode VF VFPG SVC FOCPG FOCPM Default Display Address 0642 Same as Pr 06 42 Motor Operation at Sixth Most Recent Fault Time day Control Mode VF VFPG SVC FOCPG F...

Page 313: ...Ch12 Descriptions of Parameter Settings VFD ED 12 102 The page intentionally left blank...

Page 314: ...characters 4 CE04 CE04 Wrong Writing Warning Attempt to write to a read only address Cause Communication error occurred when attempting to write values into 0x21xx 0x22xx read only address 5 CE10 CE1...

Page 315: ...curs 16 PGF2 PGF2 Warning PG feedback loss warning Cause Pr 10 03 0 default 2 a warning message displays instead of a fault message when an error occurs 17 PGF3 PGF3 Warning PG feedback stall warning...

Page 316: ...ip error Cause When Pr 05 16 0 default 0 a warning message displays when the slip deviation level is over the setting in Pr 05 14 and the slip deviation detection time is longer than the setting in Pr...

Page 317: ...Ch13 Warning Codes VFD ED 13 4 The page intentionally left blank...

Page 318: ...3 AC motor drive output power is too small Replace the AC motor drive with a higher power model 3 ocn oc at Normal SPD Fault Over current during steady operation output current exceeds three times th...

Page 319: ...V 405 VDC 460V 810 VDC corrective action 1 Check if the input voltage falls in the rated AC motor drive input voltage range 2 Check for possible voltage transients 3 If DC bus over voltage due to rege...

Page 320: ...ck power source input to make sure all three input phases are connected correctly 16 oH1 IGBT Over Heat Fault IGBT overheating IGBT temperature exceeds protection level 3 5 HP 50 60 HP 105 C 7 5 30 HP...

Page 321: ...the output current is 150 higher than the drive s rated current the motor drive can sustain the output for a maximum of 60 seconds corrective action 1 Check if the motor is overloaded 2 Increase the...

Page 322: ...r to return the motor drive to the factory for repair 31 cF2 EEPROM Read Err Fault Cannot read internal EEPROM corrective action 1 Press RESET key to reset to the default 2 Contact the dealer or manuf...

Page 323: ...he motor drive to the factory for repair 38 Hd2 ov HW Error Fault OV hardware error corrective action Reboot the motor drive If fault code continues to display on the keypad contact the dealer or manu...

Page 324: ...t Fault External Fault When you set the Multi Function Input command MI1 MI8 to 10 EF input Pr 07 28 and when multi function input terminals are triggered to close the motor drive stops running correc...

Page 325: ...a fault corrective action Check if the communication address is correct 58 cE10 Comm Time Out Fault Modbus communication time out Pr 09 02 Pr 09 03 corrective action Check if the communication wiring...

Page 326: ...corrective action 1 Check the cabling between drive and motor 2 Check if there is any output from the motor drive 3 Contact the dealer or manufacturer to return the motor drive to the factory for rep...

Page 327: ...ired but the fault code still displays on the keypad contact the dealer or manufacturer to return the motor drive to the factory for repair 76 STO Safe Torque Off Fault Safe Torque Off function is ena...

Page 328: ...ult Codes VFD ED 14 11 78 STL3 STO L oss 3 F ault Internal hardware error corrective action After checking all the wiring reboot the motor drive If STL3 still appears contact the local dealer or manuf...

Page 329: ...Ch14 Fault Codes VFD ED 14 12 The page intentionally left blank...

Page 330: ...stions and Error Corrections for Standard AC Motor Drives 15 1 Maintenance and Inspections 15 2 Greasy Dirt Problems 15 3 Fiber Dust Problems 15 4 Corrosion Problems 15 5 Industrial Dust Problems 15 6...

Page 331: ...aintenance to identify defective and worn out parts and eliminate the causes of malfunctions in the AC motor drive at an early stage At the same time parts that have exceeded their product life should...

Page 332: ...d measurement with equipment with standard specification Check for any dangerous objects Visual inspection Voltage Items to Check Methods and Criterion Maintenance Period Daily Half Year One Year Chec...

Page 333: ...ation or color change Visual inspection Main circuit terminal block Items to Check Methods and Criterion Maintenance Period Daily Half Year One Year Check for any damage Visual inspection Main circuit...

Page 334: ...nector Items to Check Methods and Criterion Maintenance Period Daily Half Year One Year Check for any loose screws and connectors Tighten the screws and press the connectors firmly in place Check for...

Page 335: ...stem ventilation channel Items to Check Methods and Criterion Maintenance Period Daily Half Year One Year Check for any obstruction in the heat sink air intake or air outlet Visual inspection NOTE Use...

Page 336: ...o on Please be aware of the possible damages that greasy oil may cause to your drive 1 Electronic components that silt up with greasy oil may cause the drive to burn out or even explode 2 Most greasy...

Page 337: ...Fiber that accumulates or adheres to the fans leads to poor ventilation and causes overheating problems 2 Plant environments in the textile industry have higher degrees of humidity that may cause the...

Page 338: ...y fluids flow into the drives Please be aware of the possible damages that corrosion may cause to your drive 1 Corrosion of internal components may cause the drive to malfunction and possibility to ex...

Page 339: ...e be aware of the possible damages that industrial dust may cause to your drives 1 Dust accumulating on electronic components may cause overheating problem and shorten the service life of the drive 2...

Page 340: ...oor wiring may cause to your drives 1 If screws are not fully tightened then sparking may occur as impedance increases 2 If you have opened the drive and modified the internal circuit board the intern...

Page 341: ...of the terminals and not following the specifications Please be aware of the possible damages that multi function input output terminal errors may cause to your drives 1 Input output circuit may burn...

Page 342: ...D 16 1 Chapter 16 Safe Torque Off Function 16 1 Failure Rate of the Drive s Safety Function 16 2 Description of STO s Functions 16 3 Wiring Diagram 16 4 Related Parameters 16 5 Timing Diagram Descript...

Page 343: ...subsystem Hardware Fault Tolerance IEC61508 1 SIL Safety Integrity Level IEC61508 SIL 2 IEC62061 SILCL 2 PFH Average frequency of dangerous failure h 1 IEC61508 9 56 10 10 PFDav Probability of Danger...

Page 344: ...Descriptions Signal Channel Status of Photo Coupler STO Signal STO1 SCM1 ON High ON High OFF Low OFF Low STO2 SCM2 ON High OFF Low ON High OFF Low Drive Output Status Ready STL2 mode Torque output off...

Page 345: ...V C2000 CPU Line drive Ga te d rive M VFD ED DCM 16 3 2 Internal Safety Circuit Terminals The part D in the diagram below shows the default for terminals 24V STO1 STO2 and terminals SCM1 SCM2 DCM in...

Page 346: ...e can run 3 In STO mode if you switch on the safety interlock circuit the motor drive stops outputting and the keypad displays STO 4 If the restart permission signal is OFF before the elevator control...

Page 347: ...lay 4 Multi function Output 5 MO1 Multi function Output 6 MO2 Multi function Output 7 MO3 Multi function Output 8 MO4 Multi function Output 9 MO5 Multi function Output 10 MO6 Default 0 Settings 0 No f...

Page 348: ...r Drive Status Output Safety Status Logic Output A Pr 02 15 42 Logic Output B Pr 02 15 42 Pr 02 23 16 Normal Broken circuit Open Short circuit Closed STO Short circuit Closed Broken circuit Open STL1...

Page 349: ...OP command Figure 1 16 5 2 Pr 06 49 0000h STO fault latched resending RUN command is required If STO is ON in any condition and a fault occurs it does not reset until STO is back to normal and use a R...

Page 350: ...O is ON in any condition and a fault occurs it does not reset until STO is back to normal and use a RESET command or power on again Figure 4 16 5 5 Pr 06 49 0003h STO warning unlatched If STO is ON in...

Page 351: ...Ch16 Safe Torque Off Function VFD ED 16 10 16 5 6 STL1 Figure 6 16 5 7 STL2 Figure 7...

Page 352: ...Safe torque loss STL1 76 Safe torque output stops STO 77 Safe torque loss 2 STL2 78 Safe torque loss 3 STL3 Fault Code Reading Description 72 STL1 Safe torque loss STL1 STO1 SCM1 internal circuit err...

Page 353: ...Ch16 Safe Torque Off Function VFD ED 16 12 The page intentionally left blank...

Page 354: ...Appendix A EMC Standard Installation Guide VFD ED A 1 Appendix A AC Motor Drives EMC Standard Installation Guide EMC Compliance Practice...

Page 355: ...rives have an enhanced noise resistance but the results are limited and it is not economical Therefore an effective method would be finding the cause of the noise and use the right solution to achieve...

Page 356: ...ypes of EMI common mode and differential mode noise 2 2 How does EMI transmit Noise transmission 3 Solution to EMI Grounding 3 1 Protective Grounding Functional Grounding 3 2 Ground Loops 3 3 Earthing...

Page 357: ...nment A PDS in a domestic environment must have lower emission levels and is allowed to have lower immunity levels A PDS in an industrial environment is allowed to have higher emission levels but must...

Page 358: ...sepower motor The AC motor drive s operation voltage increases Fast switching of the IGBTs When a long cable is used to connect the motor to the AC motor drive 2 2 How does EMI transmit Noise transmis...

Page 359: ...eive 4 The common mode noise of an unshielded power cable is transmitted to the ground via the stray capacitance Since both shielded wire and unshielded wire are connected to a common ground other sys...

Page 360: ...ntly Hybrid Grounding this type of grounding behaves differently for low and high frequencies When two pieces of IT equipment A and B are connected via a shielded cable one end is connected directly t...

Page 361: ...each other as possible 3 3 Earthing Systems The international standard IEC60364 distinguishes three different earthing system categories using the two letter codes TN TT IT The first letter indicates...

Page 362: ...connection at the transformer Protective earth PE The conductor that connects the exposed metallic parts of the consumer Neutral N The conductor that connects to the start point in a three phase syste...

Page 363: ...stem PEN conductor is used in certain systems but eventually split up into two separate conductors PE and N A typical application of combined PEN conductor is from the substation to the building but w...

Page 364: ...of the transformer and electrical equipment are not earthed only the equipment frames PE are earthed In the IT network the power distribution system Neutral is either not connected to earth or is ear...

Page 365: ...current at the second fault Availability of Energy Good Good Good Excellent EMC Behavior Excellent Few equipotential Problems Need to handle the high leaking currents problem of the device High fault...

Page 366: ...interference Examples of shielding include earth high voltage indoor equipment using a metal frame or a high density metal mesh shielding a power transformer is achieved by wrapping a metal sheet bet...

Page 367: ...or a related EMI institution Metallic Shielding Effectiveness Shielding Effectiveness SE is used to assess the applicability of the shielding shell The formula is SEdB A R B Measures in dB where A Abs...

Page 368: ...ive gaskets are too costly please screw the cabinet door to the electrical cabinet with a short distance between the screws 4 Reserve a grounding terminal on the electrical cabinet door This grounding...

Page 369: ...in filter in which case the installation of an external option filter is required The drawing below shows a standard filter diagram A filter is composed of a Differential Mode section to eliminate no...

Page 370: ...AC Motor Drive s output please carefully select the magnetic core with suitable current handling capability An ideal magnetic material for large currents is compound magnetic powder It has a higher cu...

Page 371: ...ntal Sine Wave 60Hz B Harmonic 180Hz 3rd C Harmonically Distorted Wave B Harmonic 300Hz 5th C Harmonically Distorted Wave A Fundamental Sine Wave 60Hz Suppression of Harmonic Currents When a large por...

Page 372: ...ndard Installation Guide VFD ED A 19 Current Wave Diagrams Without Reactor With Reactor 0 50 100 150 200 250 300 350 400 450 500 150 100 50 0 50 100 150 0 50 100 150 200 250 300 350 400 450 500 150 10...

Page 373: ...Appendix A EMC Standard Installation Guide VFD ED A 20 The page intentionally left blank...

Page 374: ...hird item and hereinafter for setting the frequency division signal for EMED PGHSD 1 added Descriptions for the third item and hereinafter for setting the frequency division signal for EMED PGHSD 2 ad...

Page 375: ...mode are combined into one column Chapter 5 Table for brake resistors and brake units used in AC motor drives updated table is changed from one to two 10 ED and 30 ED Braking Resistor Value Spec for...

Page 376: ...ertifications updated Operation temperature updated Chapter 8 Menu items under MENU key for KPC CC01 keypad functions are corrected to 13 items and unsupported item 4 5 and 7 are noted Unsupported men...

Page 377: ...1 05 11 16 11 18 11 20 Parameter Group 12 12 00 12 31 Parameter Group 13 13 00 13 31 Chapter 11 Chapter 12 Descriptions for warning codes CE01 CE02 CE03 CE04 CE10 CP10 PGF1 PGF4 ot1 ot2 oH3 oSL FAn dC...

Page 378: ...esistor 2 5 notes The diagram and description for NOTE1 Brake Usage ED 1 Revision 2 Revision 3 Addition 1 the magnetic contactor MC before the drive for additional protection 2 turn off the power to p...

Page 379: ...to the start up adjustment function 3 Delete Pr 10 23 and add Pr 11 06 to make Pr 11 00 Pr 11 06 correspond to the comfort function The functions and settings for Pr 11 00 are revised 4 The comfort f...

Page 380: ...for PIN definition Revision Modbus RS 485 communication port pin definitions Change to the diagram that matches the terminal block diagram A in Chapter 5 and mark SG and SG with red frames Ch12 G10 F...

Page 381: ...ke chopper error BF p 12 51 60 Brake chopper error BF p 12 53 60 Brake chopper error BF p 14 8 ID60 Brake resistor fault p 11 16 60 Brake transistor error BF p 12 49 60 Brake transistor error BF p 12...

Page 382: ...fire 3 1 Wiring Frame B E Wiring Diagram 1 Addition 2 Deletion 3 Addition 1 None 2 I O card expansion slot 3 None 1 Power input and motor output diagram added 2 I O card expansion slot deleted 3 Symb...

Page 383: ...pen collector output short circuit A B Z to VP 7 2 EMED PGHSD 1 1 Add EOL information below the option card figure 2 Add option card EMED PGHSD 3 to the title of Section 7 2 3 Update option card figur...

Page 384: ...al Specifications 9 4 Digital Keypad KPC CC01 Functions 7 Language Setup Add Turkish and Russian Addition 1 English 2 3 NOTE VFD ED only supports these three languages currently 1 English 2 3 4 T rk e...

Page 385: ...r details FW Version V1 07 Issued Edition V02 See manual for details FW Version V1 09 Issued Edition V01 11 12 Pr 00 06 Software Version Revise the default setting value Revision 12 Pr 00 08 Password...

Page 386: ...the motor drive enter the correct password in Pr 00 07 to deactivate the password 12 Pr 00 08 Password Decode Flow Chart Incorrect fault code after three wrong attempts Revision P code Pcod 11 12 Pr 0...

Page 387: ...default setting value Revision 0 00 Read only 12 Pr 06 48 Revise the formula in the parameter description Revision 11 12 16 4 Pr 06 49 Revise 1 Default setting value and setting range Ch11 Ch12 2 Para...

Page 388: ...is off and Pr 06 49 1 or 3 Safe Torque Off alarm Cause Safe torque output function is off and Pr 06 49 0001h or 0003h 16 5 Timing Diagram Description 16 5 2 16 5 5 16 5 6 16 5 7 1 Revise due to the c...

Page 389: ...Appendix B Revision History VFD ED B 16 The page intentionally left blank...

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