3.36
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
21. Connect the harness leads to the IAC valve (3), TPS
(4), T-MAP sensor (5). Verify routing is correct.
22. Connect the fuel injector harness lead (7) to the fuel
injector.
23. Connect the fuel line (8) to the fuel rail.
24. Connect the ignition coil harness connector and
install the spark plug wire.
25. Install the CPS and mounting bolt into the stator
cover and torque to specification. (if removed)
CPS Fastener:
9 ft-lbs (12 Nm)
26. Connect the stator wire connector and verify that it is
secure to the front engine mount bracket.
27. Install the inner clutch cover as outlined in chapter 6.
28. Install the drive clutch, driven clutch, belt and outer
clutch cover as outlined in Chapter 6. Be sure all
hose and wire routings are correct. Torque all
fasteners to specification as outlined in Chapter 6.
(See CLUTCH ALIGNMENT, page 6.13)
29. Install the PVT inlet/exhaust ducts and the airbox
top.
30. Remove the pressure cap and fill the cooling system
through the filler neck with properly mixed anti-freeze
/ coolant.
31. If the engine oil was completely drained, add
approximately 2 quarts (1.9 L) of Polaris PS-4
Synthetic Engine Oil into the crankcase.
32. Install a new oil filter. Lubricate the seal with engine
oil prior to installation (see ).
33. Connect the (-) negative battery cable to the battery.
34. Install the fuel tank, front cab (if required) , footwells,
side panel, and seats. (See BODY, page 5.3)
NOTE: Install the right passenger footwell on
touring models at this time.
35. Follow the “Cooling System Bleeding Procedure” as
outlined in this chapter. (See Cooling System
Bleeding Procedure, page 3.20)
36. Start engine and check for any oil or coolant leaks.
37. Check the engine oil level (see Engine Oil Level,
38. Refer customer to “ Engine Break-In Period, page
3.37” upon returning vehicle to customer.
ENGINE
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