6
6.23
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
31. Apply Loctite® 648 evenly to bushing bore in cover.
32. Working from inside of cover, insert new bushing and
bushing installation tool into center of clutch cover.
33. With main adapter on puller, insert cover onto puller
rod, placing outside of cover toward vise.
34. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
35. Turn clutch cover counterclockwise on puller rod until
bushing is seated.
36. Remove nut from puller rod. Take installation tool
and clutch cover off rod.
Clutch Assembly
NOTE: The Teflon bushings are self-lubricating.
CAUTION
Do not apply oil or grease to the bushings.
Reassemble the drive clutch in the following sequence.
Be sure the “X”, or the marks that were made earlier are
aligned during each phase of assembly.
1.
Install the VESPEL® washers and non braking
bearing over the clutch shaft. There should be one
fiber washer on each side of the bearing.
2.
Install the moveable sheave and spacer onto the
clutch shaft.
3.
Compress spider buttons for each tower and install
spider, making sure that “X”, or the marks that were
made earlier, on spider aligns with “X”, or the marks
that were made earlier, in moveable sheave.
4.
Torque spider to specification using the holding
fixture and spider tool. Torque with smooth motion to
avoid damage to the stationary sheave.
Spider:
210 ft-lbs (284 Nm)
5.
Install shift weights using new lock nuts on the bolts.
6.
Reinstall clutch spring.
7.
Reinstall cover, aligning “X” mark with other marks.
CLUTCHING
Содержание 2014 Sportsman 570 EF
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