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8 Functional Safety Concept

8.1 Functional Description

The VLT® Multiaxis Servo Drive MSD 510 system integrates the safety function Safe Torque Off (STO). The safety function is available in
daisy-chain format, which is possible between all system components except for ACM 510 (cables are not included). The hybrid cable
passes the STO signal from the DAM 510 to all ISD 510/DSD 510 servo drives in the chain. Once STO is activated (safe state), no torque
is generated on the ISD 510/DSD 510 servo drives, or on any motors connected to SDM 511/SDM 512. Reset of the safety function and
diagnostics can be carried out via the PLC.

NOTICE

-

Use the STO function when performing mechanical work on the servo system or affected area of a machine to avoid a
mechanical hazard. However, the STO function does not provide electrical safety.

8.2 Safety Precautions

WARNING

UNCONTROLLED MOVEMENT
External forces on the motor could cause an uncontrolled and hazardous movement that could result in death or serious injury.

-

Equip the motor with additional measures for preventing uncontrolled and hazardous movement, for example mechanical
brakes.

WARNING

RISK OF ELECTRICAL SHOCK
The STO function does not isolate mains voltage to the servo system or auxiliary circuits. Failure to isolate the mains voltage
supply and wait for the specified discharge time to elapse could result in death or serious injury.

-

Only perform work on electrical parts of the Danfoss system components or the ISD 510/DSD 510 servo drives after
isolating the mains voltage supply and waiting for the discharge time to elapse.

WARNING

RISK OF RESIDUAL ROTATION
Due to failures in the power semiconductor of the drive, a residual rotation can result from a fault that could result in death or
serious injury. The rotation can be calculated to angle = 360°/(number of poles).

-

Take this residual rotation into consideration and ensure that it does not pose a safety risk.

WARNING

LED STATUS RELIABILITY
Status indicators (LEDs) are not reliable for safety functions.

-

Only use status indicators for general diagnostics during commissioning and troubleshooting.

Functional Safety Concept

Operating Guide | VLT® Multiaxis Servo Drive MSD 510 System

AQ262450196490en-000101 / 175R1170| 153

Danfoss A/S © 2019.10

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Содержание VLT MSD 510

Страница 1: ...Operating Guide VLT Multiaxis Servo Drive MSD 510 System...

Страница 2: ......

Страница 3: ...of the VLT Multiaxis Servo Drive System MSD 510 23 3 1 1 Application Examples 24 3 1 2 Maximum Number of Modules 25 3 2 Power Supply Module PSM 510 25 3 2 1 Overview 25 3 2 2 Connectors on the Top of...

Страница 4: ...8 3 LCP Cable 43 3 9 Cable Layout and Routing 43 3 9 1 Maximum Cable Lengths 43 3 9 2 Wiring of Output Filter 44 3 9 3 Standard Cabling Concept for 2 Decentral Access Modules DAM 510 44 3 10 Software...

Страница 5: ...9 1 3 Connecting 2 PSM 510 Modules to the AC Choke with System Splitting 70 5 9 2 Connecting the Cables on the Power Supply Module PSM 510 71 5 9 2 1 Connecting the Cables on the Top of the Power Sup...

Страница 6: ...DDS in Automation Studio 90 6 11 6 Instantiating PSM_REF in Automation Studio 90 6 11 7 Instantiating DAM_REF in Automation Studio 91 6 11 8 Instantiating ACM_REF in Automation Studio 91 6 11 9 Import...

Страница 7: ...k and Update Time 126 6 14 9 1 Configuring the Send Clock Time 126 6 14 9 2 Configuring the Update Time 127 6 14 10 Accessing Inputs and Outputs 127 6 14 11 Programming using the Danfoss VLT Servo Mot...

Страница 8: ...6 8 7 Application Example 156 8 8 Commissioning Test 157 8 8 1 Commissioning Test using Libraries 157 8 8 2 Commissioning Test using PROFINET Devices 159 8 9 Operation of the STO Function 160 8 9 1 Er...

Страница 9: ...rror 0x3292 0x133 169 9 2 2 10 UAUX Undervoltage Error 0x3294 0x135 170 9 2 2 11 Mains Phase Loss Error 0x3130 0x12F 170 9 2 2 12 Grounding Fault 170 9 2 2 13 Brake Resistor Error 170 9 2 2 14 Brake C...

Страница 10: ...card 0x4292 0x107 180 9 3 39 Inrush overtemperature DC link 0x4293 013C 180 9 3 40 Inrush overtemperature AUX line 0x4294 0x13D 181 9 3 41 Overtemperature Motor 0x4310 0x108 181 9 3 42 UAUX undervolta...

Страница 11: ...r cycle needed 0xFF71 0x11C 189 9 3 77 Firmware Update started 0xFF72 0x11D 190 9 3 78 Firmware Update invalid 0xFF73 0x15B 190 9 3 79 STO active while drive enabled 0xFF80 0x11E 190 9 3 80 STO mismat...

Страница 12: ...eristic Data SDM 511 207 11 3 5 Characteristic Data SDM 512 208 11 4 Decentral Access Module DAM 510 210 11 4 1 Dimensions of DAM 510 210 11 4 2 Characteristic Data for DAM 510 210 11 4 3 Hybrid Cable...

Страница 13: ...ay Connector 225 11 7 9 1 Relay Connector on PSM 510 ACM 510 226 11 7 9 2 Relay Connectors on SDM 511 SDM 512 226 11 7 10 STO Connectors 227 11 7 10 1 STO Connectors on SDM 511 and SDM 512 227 11 7 10...

Страница 14: ...tem Compliance with the information in the manual is a prerequisite for Trouble free operation Recognition of product liability claims Therefore read this operating guide before working with the MSD 5...

Страница 15: ...y of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 13849 2 Safety of machinery Safety related parts of control systems Part 2 Validation IEC EN 60204 1...

Страница 16: ...fieldbus system PLCopen Technical specification Function blocks for motion control formerly Part 1 and Part 2 Version 2 0 March 17 2011 1 5 Areas of Application Potential areas of application are Foo...

Страница 17: ...ives PSM 510 DAM 510 and the optional ACM 510 LCP Local Control Panel Loop cable Hybrid cable for connecting servo drives in daisy chain format MSD 510 Multiaxis Servo Drive MSD 510 system compo nents...

Страница 18: ...sponsible for checking the suitability of the supplied components and the information provided in this manual for the specific application concerned For compliance with the safety regulations and stan...

Страница 19: ...tion to the L1 L2 and L3 supply voltage inputs on the PSM 510 the servo system has other supply voltage inputs including external auxiliary voltage Before commencing repair work check that all supply...

Страница 20: ...lectrical supply network and can start running at any time This may be caused by a fieldbus command a reference signal or clearing a fault condition Servo drives and all connected devices must be in g...

Страница 21: ...n The operating instructions are always available near the servo system in complete and readable form The servo system and its components are fitted installed commissioned and maintained only by adequ...

Страница 22: ...anfoss 2 6 1 Prohibited Application Areas The servo system may not be used in the following application areas Areas with potentially explosive atmospheres Mobile or portable systems Floating or airbor...

Страница 23: ...on solution The open system supports the real time Ethernet protocols EtherCAT Ethernet POWERLINK and PROFINET e30bg579 10 PSM SDM 511 FS2 SDM 511 FS1 SDM 512 FS1 DAM 510 ACM 510 EXM 510 Illustration...

Страница 24: ...les PSM 510 DAM 510 ACM 510 and drive modules SDM 511 SDM 512 are mounted to a backplate located in the control cabinet DC link and the control voltage supply are integrated in the backplate The click...

Страница 25: ...are distributed via the backlink in the backplates to all system modules The PSM 510 can be controlled via Ethernet based fieldbus LEDs on the front of the PSM 510 show the operating status and warnin...

Страница 26: ...elding 5 Operating LEDs 7 PE screw 9 Internal external brake resistor connector 2 24 48 V input connector 4 Connectors I O STO relay and Ethernet 6 LCP connector 8 AC mains supply connector Illustrati...

Страница 27: ...tors on the Bottom of PSM 510 3 3 Servo Drive Module SDM 511 SDM 512 3 3 1 Overview SDM is the abbreviation for Servo Drive Module The SDM 511 is a single axis servo drive available in 5 power sizes a...

Страница 28: ...4 5 e30bg580 10 1 Connectors I O STO relay Ethernet and external encoder 3 LCP Connector 5 Connectors Motor motor feedback thermistor brake shielding and cable relief 2 Operating LEDs 4 PE screws Illu...

Страница 29: ...size FM1 BiSS MT feedback 17 bit F1 Enclosure frame size 1 50 mm FE1 EnDat 2 1 F2 Enclosure frame size 2 100 mm FE2 EnDat 2 2 17 21 Current rating FHF HIPERFACE 2 C02A5 2 5 Arms FHD HIPERFACE DSL 2 C...

Страница 30: ...5 7 e30bg444 10 1 External encoder connector 3 Ethernet connector OUT 5 STO connector IN 7 Relay connector 2 Ethernet connector IN 4 I O connector 6 STO connector OUT Illustration 10 SDM 511 Enclosure...

Страница 31: ...6 7 8 9 10 11 12 13 14 1 External encoder connector SDM1 3 Ethernet connector OUT SDM1 5 I O connector SDM2 7 STO connector IN SDM2 9 STO connector OUT SDM2 11 Ethernet connector OUT SDM2 13 Ethernet...

Страница 32: ...d the Ethernet based fieldbus via the hybrid feed in cable The DAM 510 provides functions such as Overcurrent protection of the hybrid cable Overvoltage protection Charging circuit of the DC link Exte...

Страница 33: ...ating LEDs 4 PE screw Illustration 15 DAM 510 3 4 2 Connectors on the Top of DAM 510 1 2 3 4 5 e30bg467 10 1 Ethernet connector IN 3 STO connector IN 2 Ethernet connector OUT 4 STO connector OUT Syste...

Страница 34: ...ed to the MSD 510 system to store energy enabling a controlled machine stop in emergency situations NOTICE The MSD 510 system is designed for use within a control cabinet If the STO function is used t...

Страница 35: ...Illustration 18 ACM 510 3 5 2 Connectors on the Top of ACM 510 e30bg469 11 1 2 4 3 1 Ethernet connector IN 3 I O connector 2 Ethernet connector OUT 4 Relay connector Illustration 19 Connectors on the...

Страница 36: ...l cabinet If the STO function is used the cabinet must be rated at least IP54 The EXM 510 has a protection rating of IP20 according to IEC EN 60529 except connectors which are IP00 The EXM 510 may be...

Страница 37: ...ontrol cabinet using a mounting set available as an accessory and then connected to the modules via M8 to SUB D cables available as an accessory See the VLT Servo Drive System ISD 510 DSD 510 MSD 510...

Страница 38: ...19 20 21 Status e30bg799 10 1 AUX line voltage 3 Actual UDC current 5 Actual UDC voltage 2 Temperature power card 4 Power consumption Illustration 21 Display Area when Connected to the Power Supply M...

Страница 39: ...6 17 18 19 20 21 Status e30bh719 10 Velocity Status Enabled 1 Current actual value 3 Position actual value 2 Temperature power card 4 Actual velocity Illustration 22 Display Area when Connected to the...

Страница 40: ...a when Connected to the Auxiliary Capacitors Module ACM 510 3 7 2 2 B Display menu keys Menu keys are used for menu access for parameter set up toggling through status display modes during normal oper...

Страница 41: ...hown 3 7 2 4 D Operation keys and reset The operation keys are located at the bottom of the LCP Table 8 Operation Keys and Reset Key Function 18 Hand On Enables the connected MSD 510 modules to be con...

Страница 42: ...input end it is pigtailed and the connectors are mounted on the corresponding terminals on the Decentral Access Module DAM 510 Table 9 Hybrid Cables Cable type Shielded unshielded Notes Feed in cable...

Страница 43: ...ed via the backlink connector see 11 7 1 Backlink Connector Connect the real time Ethernet fieldbus to the 1st module in the MSD 510 system using a standard Ethernet cable not provided Use the Etherne...

Страница 44: ...On OK Ba ck Ca nc el Info Quick Menu Main Menu Alarm Log LCP PSM 510 DAM 510 DAM 510 STATUS PSM LINK ACT DEV STO NET ST X1 X2 STATUS DAM LINK ACT DEV STO NET ST AUX X1 X2 X3 STATUS DAM LINK ACT DEV ST...

Страница 45: ...n methods Using the VLT Servo Motion libraries available for TwinCAT Automation Studio and SIMOTION SCOUT and TiA Portal Using the NC axis functionality of TwinCAT ISD 510 DSD 510 and SDM 511 SDM 512...

Страница 46: ...able connector to other EtherCAT slaves for example EtherCAT encoder The connector is only available on the advanced servo drives X2 M23 hybrid cable connector to the next servo drive Illustration 26...

Страница 47: ...POWERLINK 3 11 3 PROFINET The ISD 510 DSD 510 servo drive servo drive modules SDM 511 SDM 512 and system modules support PROFINET conformance class C as per IEC 61158 5 10 2014 IEC 61158 6 10 2014 IE...

Страница 48: ...ng gear with sufficient load capacity to transport the servo system components Avoid vibration during transport Avoid heavy impacts and blows 4 3 Inspection on Receipt Procedure 1 After receiving the...

Страница 49: ...on condensing The minimum space required above and below the system modules is detailed in 4 7 1 Space Requirements for System Modules 4 6 Preparation for Installation 4 6 1 System Modules Context Mak...

Страница 50: ...n 29 Drilling templates for 50 mm and 100 mm System Modules 4 7 Installation Procedure 4 7 1 Space Requirements for System Modules The modules can be mounted next to each other but require a minimum s...

Страница 51: ...min 30 1 57 min 40 6 367 7 max 120 4 72 e30bg820 10 380 min 155 Illustration 30 Minimum Space Required at the Top and Bottom Mechanical Installation Operating Guide VLT Multiaxis Servo Drive MSD 510 S...

Страница 52: ...ing to the fixings screws not included are required 4 7 3 Fitting Instructions for System Modules Context NOTICE Mount the MSD 510system component with the highest output power next to the PSM 510 Mou...

Страница 53: ...od e30bg802 10 Illustration 32 Connecting the Backplates 3 Mount the backplates to the mounting plate in the control cabinet using M5 screws with a minimum head diameter or washer diameter of 9 5 mm T...

Страница 54: ...ide the module onto the carrier at the bottom of the backplate 5 Press the 1st module onto the backlink connector at the top of the backplate Mechanical Installation Operating Guide VLT Multiaxis Serv...

Страница 55: ...LINK ACT X1 X2 STATUS DAM DEV SVS ST NET ST AUX LINK ACT X1 X2 X3 STATUS DAM DEV SVS ST NET ST AUX LINK ACT X1 X2 X3 LCP LCP LCP Illustration 35 Pulling Down the Holding Clamp at the Top of the Backp...

Страница 56: ...1 e30bg822 10 Illustration 36 Guiding Groove Mechanical Installation Operating Guide VLT Multiaxis Servo Drive MSD 510 System AQ262450196490en 000101 175R1170 56 Danfoss A S 2019 10...

Страница 57: ...ious injury Installation commissioning and maintenance may only be performed by qualified personnel WARNING HIGH VOLTAGE Potentially lethal voltage is present on the connectors that may lead to death...

Страница 58: ...g RCM device is used for protection in case of direct or indirect contact use a type B RCD or RCM device on the supply side of the MSD 510 system components NOTICE All modules must be mounted in a con...

Страница 59: ...C Cu To comply with UL requirements ensure a minimum ground wire cross section of at least 6 AWG minimum 60 C Cu If a PSM 510 module with 10 kW is used the cable cross section can be reduced to 10 mm...

Страница 60: ...the System Components 1 2 3 e30bh343 10 1 Cable tie 3 PE screw 2 EMC metal shielding plate Illustration 39 Cable Shielding on the Bottom of the System Components Use a cable with a shielding that has...

Страница 61: ...earthed supply earthing system Prospective short circuit current 5 kA Protective class I Grounded 3 phase mains network 400 480 V AC 10 3 phase lines and PE line 3 phase frequency 44 66 Hz Maximum inp...

Страница 62: ...xternal isolated source The 24 48 V DC external supply for auxiliary voltage must be dedicated to the MSD 510 system meaning that the supply is used exclusively for powering the PSM 510 The maximum ca...

Страница 63: ...d isolation between safety signals and other signals supplies mains supply and exposed conductive parts 5 7 UL Requirements NOTICE Integral solid state short circuit protection does not provide branch...

Страница 64: ...xis 2 170 Axis 1 120 10 60 12 1 Shielded area 3 V 5 PE 2 U 4 W Illustration 40 Motor Cable for 50 mm Wide Servo Drive Modules 40 60 15 15 150 1 2 3 4 5 e30bh465 10 1 Shielded area 2 U Electrical Insta...

Страница 65: ...2 e30bg810 10 Illustration 43 Connecting the Motor Cable on 100 mm Wide Servo Drive Modules Procedure 1 Insert the wires into the motor connector 2 Insert the motor connector 1 3 Secure and shield the...

Страница 66: ...Cable tie for brake thermistor cable 5 EMC plate screw 2 Brake thermistor connector 4 EMC plate Illustration 45 Connecting the Brake Thermistor Cable NOTICE Use a motor with reinforced insulation bet...

Страница 67: ...UT X2 OUT 5 STO connector IN STO SDM 511 512 7 Relay connector REL SDM 511 512 2 Ethernet connector IN X1 IN 4 I O connector I O SDM 511 512 6 STO connector OUT STO SDM 511 512 Illustration 46 Connect...

Страница 68: ...SM 510 Modules to the AC Choke for further information Table 15 Line Choke Characteristics for 2 PSM 510 installed in parallel Model Minimum Irms A Urms V Inductance mH PSM 510 2 x 30 kW 125 500 0 24...

Страница 69: ...e AC Choke Connect the PSM 510 modules to the same AC choke as shown in illustration 48 Ensure the choke used is the correct size based on the combined power of the PSM 510 modules When 2 PSM 510 modu...

Страница 70: ...odules are used the wiring between the AC line choke and each PSM 510 must be the same length within a tolerance of 0 5 m Connect each PSM 510 to the AC choke directly Parallel wiring is not permitted...

Страница 71: ...the system splitting and half are set after the system splitting the setup is permitted with derating equal to the AC choke s tolerance referred to 60 kW For example 10 derating is 54 kW NOTICE Furth...

Страница 72: ...Connecting the Cables on the Bottom of the Power Supply Module PSM 510 Context 2 1 3 4 e30bg466 10 1 Holder for internal brake resistor connector when not in use 3 PE screws 2 AC mains supply connecto...

Страница 73: ...module to the input connector 1 2 Insert the wires from the STO output of the previous module into the 24 V IN STO input connector see 11 7 10 3 1 STO Connectors on the Top of DAM 510 3 Insert the 24...

Страница 74: ...mm2 4 mm2 fork lug 2 UDC black 2 5 mm2 4 mm2 4 STO pink 0 5 mm2 6 AUX red 2 5 mm2 8 Ethernet fieldbus green RJ45 connector Illustration 54 Feed In Cable 1 2 3 4 5 6 e30bg807 10 1 Feed in cable PE scr...

Страница 75: ...screw on the front side 1 using a PE wire The tightening torque is 3 Nm 5 11 Connecting the Auxiliary Capacitors Module ACM 510 Context e30bh350 11 1 2 4 3 1 Ethernet connector IN X1 IN 3 I O connect...

Страница 76: ...ration 57 Expansion Module Cable e30bh392 11 1 2 3 4 5 6 7 1 EMC shielding plate screw 3 DC cables 5 GND cable 7 Cable tie 2 PE screw 4 Functional earth cable 6 24 48 V cable Illustration 58 Connectin...

Страница 77: ...torque is 3 Nm 6 Ground the expansion module to PE using a PE wire and the PE screw 2 The tightening torque is 3 Nm 5 13 Connecting the Brake Resistor on the PSM 510 The PSM 510 is connected to the in...

Страница 78: ...connected to the internal brake resistor and the other is connected to an external brake resistor Both PSM 510 modules are connected to an external brake resistor In this case the internal brake resis...

Страница 79: ...T X1 X2 LCP 1 1 e30bh424 10 PSM 510 PSM 510 1 Internal brake resistor Illustration 60 Connection of Brake Resistor on 2 PSM 510 Modules in Parallel Electrical Installation Operating Guide VLT Multiaxi...

Страница 80: ...fore commencing operation after extended downtime or storage Procedure 1 Check if all the threaded connectors of mechanical and electrical components are firmly tightened 2 Check if the free circulati...

Страница 81: ...ce button 3 to transfer the file to a device Power cycle the device to activate the transferred configuration NOTICE Refer to the subtool for a detailed description of each parameter 6 3 2 Drive Commi...

Страница 82: ...related parameters are located in parameter group 12 0 IP Settings According to the Ethernet POWERLINK standard the IP address is fixed to 192 168 100 xxx The last number is the value in parameter 12...

Страница 83: ...tart and change the status from 0 ready to 1 start 11 Press OK to confirm the selection then wait for the ID assignment procedure to complete 12 Check that the ID assignment was completed successfully...

Страница 84: ...rameter 54 02 Epl ID assignment start id then select a valid value 1 239 The value will be assigned to the device at the specified position index The PSM 510 DAM 510 connected to the LCP is at positio...

Страница 85: ...les until they are all powered up correctly If 2 PSM 510 modules are mounted in parallel power up both PSM 510 modules simultaneously within a maximum delay of 1 second 6 8 System Module Charging Time...

Страница 86: ...em Procedure 1 Switch on UAUX power to enable communication to the PSM 510 DAM 510 and SDM modules to be established 2 Switch on the mains 3 Set the PSM 510 to state Operation enabled Now the system m...

Страница 87: ...tion for the advanced DSD 510 servo drive 0x0300008D_DSD510_A xdd XDD file XML Device Description for the SDM 511 SDM 512 servo drive module 0x0300008D_SDM510 xdd XDD file XML Device Description for t...

Страница 88: ...ly Module PSM The names of the POUs that target the PSM all end with _PSM DDS_DAM Contains POUs defined by Danfoss name starting with DD_ and provide the functionality for the Decentral Access Module...

Страница 89: ...output AbortCode that is available in several POUs PSM_ErrorCodes Constants for error codes of the Power Supply Module PSM 510 Error codes can be read using the function block DD_ReadPsmError_PSM and...

Страница 90: ...itialize each instance of a drive with its DriveType Example Illustration 63 Instantiation of AXIS_REF_DDS and Setting of Initial Values 6 11 6 Instantiating PSM_REF in Automation Studio Procedure 1 C...

Страница 91: ...Studio Procedure 1 Create 1 instance of function block ACM_REF located in folder DDS_ACM for every Auxiliary Capacitors Module ACM that has to be controlled or monitored 2 To create a link to the phy...

Страница 92: ...the Ethernet POWERLINK interface of the controller in the Physical View Right click on the controller in the Physical View and select Open POWERLINK Right click on the interface and select Insert In...

Страница 93: ...rvo drive in the group POWERLINK in the Hardware Catalog toolbox Drag the selected module to the desired position to connect it to the selected hardware module network interface or slot To change the...

Страница 94: ...or ACM 510 to the Ethernet POWERLINK interface of the controller in the Physical View Right click on the controller in the Physical View and select Open POWERLINK Right click on the interface and sele...

Страница 95: ...m Designer to show the System Designer To add a hardware module to the Physical View or System Designer select the PSM 510 DAM 510 or ACM 510 in the group POWERLINK in the Hardware Catalog toolbox Dra...

Страница 96: ...e ACM 510 so that the library has access to all necessary objects Right click on the entry of the PSM DAM ACM and select Open I O Configuration in V3 0 90 and Configuration in V4 x In the Channels sec...

Страница 97: ...l Configuration 4 Map the inputs and outputs of the instance of the AXIS_REF_DDS function block and the physical data points of the ISD 510 servo drive here myAxis is an instance of AXIS_REF_DDS Commi...

Страница 98: ...ion can be accessed by right clicking CPU Open IF3 POWERLINK Configuration in the Physical View for V3 0 90 or PLK Configuration for V4 x NOTICE Ensure that the task cycle times of the PLC program and...

Страница 99: ...ive Danfoss_ISD510_A xml ESI file EtherCAT Slave Information for the standard DSD 510 servo drive Danfoss_DSD510_S xml ESI file EtherCAT Slave Information for the advanced DSD 510 servo drive Danfoss_...

Страница 100: ...lect the Danfoss_VLT_ServoMotion_V_x_y_z file according to the location on the hard drive 4 Click on Open Now the libraries are integrated into the TwinCAT PLC control project e30bh611 10 Illustration...

Страница 101: ...that target the DAM 510 all end with _DAM DDS_ACM Contains POUs defined by Danfoss name starting with DD_ and provide the functionality for the Auxiliary Capacitors Module ACM 510 The names of the PO...

Страница 102: ...output AbortCode that is available in several POUs PSM_ErrorCodes Constants for error codes of the Power Supply Module PSM 510 Error codes can be read using the function block DD_ReadPsmError_PSM and...

Страница 103: ...EF in TwinCAT Procedure 1 Create 1 instance of function block PSM_REF located in folder DDS_PSM for each Power Supply Module that has to be controlled or monitored 2 Repeat step 1 for additional Power...

Страница 104: ...and outputs to the TwinCAT System Manager Procedure 1 To add the project information to the TwinCAT System Manager right click on PLC Configuration and select Append PLC project 2 In the Insert IEC 1...

Страница 105: ...ert EtherCAT Device window select Danfoss GmbH VLT FlexMotion VLT Power Supply Module PSM 510 and click on OK 7 To add a Decentral Access Module right click on Device1 EtherCAT and select Append Box 8...

Страница 106: ...e30bh517 10 Illustration 75 Add a Servo Drive to the Project Commissioning Operating Guide VLT Multiaxis Servo Drive MSD 510 System AQ262450196490en 000101 175R1170 106 Danfoss A S 2019 10...

Страница 107: ...s with No If the servo drive is to be used as an NC axis see 6 12 15 Configuration as a TwinCAT NC Axis NOTICE Add 1 entry to the EtherCAT master of the TwinCAT System Manager for each physical servo...

Страница 108: ...drive entry 2 Select the Slots tab on the right side of the window 3 Remove the current PDO configuration by selecting the entry Module 1 CSV PDO in the Slot box 4 Click on X 5 Select Library PDO in...

Страница 109: ...Right click on WcState via menu I O Configuration I O Devices Device1 EtherCAT Box1 VLT Decentral Access Module Drive2 VLT ISD 510 Integrated Servo Drive WcState and select Change Link 12 In the Attac...

Страница 110: ...510 DAM 510 ACM 510 and SDM 511 SDM 512 to 1 SYNC unit and the ISD 510 DSD 510 servo drives to another This protects against interruptions in communication to the PSM 510 and DAM 510 if the UAUX supp...

Страница 111: ...ity of TwinCAT Everything that is related to the PSM 510 and DAM 510 must be done as described in 6 12 2 Creating a TwinCAT Project Procedure 1 In addition to the Danfoss_VLT_ServoMotion_V_x_y_z lib f...

Страница 112: ...o and TwinCAT Recommendations for implementation Initialize parameters that usually do not change only once at the beginning of the program In Automation Studio use the _INIT section Call up function...

Страница 113: ...GSDML file General station description GSDML V2 31 Danfoss ACM yyyymmdd xml 6 14 2 Connecting to the PLC Information on how to connect to the PLC can be found in detail in the SIMOTION SCOUT Help Open...

Страница 114: ...M 510 all end with _PSM DDS_DAM Contains POUs defined by Danfoss name starting with DD_ and provide the functionality for the Decentral Access Module DAM 510 The names of the POUs that target the DAM...

Страница 115: ...ject Tree after Including Danfoss Servo Motion Libraries NOTICE Do not remove or rename these libraries Commissioning Operating Guide VLT Multiaxis Servo Drive MSD 510 System AQ262450196490en 000101 1...

Страница 116: ...ry 3 Select file DDS_Intern xml according to the location on the hard drive 4 Click on OK Now the library is integrated into the SIMOTION SCOUT project 5 Repeat steps 2 4 for DDS_BasCam xml DDS_Drive...

Страница 117: ...side of the screen and selecting Additional Field Devices Drives VLT FlexMotion If the device is not visible update the hardware catalog by selecting Options Update catalog 6 Expand Drive Object 1 an...

Страница 118: ...ifferent name and IP address The IP address assignment is also required when using indirect communication via the VLT Toolbox software see the VLT Servo Drive System ISD 510 DSD 510 MSD 510 Programmin...

Страница 119: ...e listed under device type VLT ISD 510 The DSD 510 servo drives are listed under device type VLT DSD 510 The SDM 511 SDM 512 servo drive modules are listed under device type VLT SDM 510 3 Select the d...

Страница 120: ...bnet mask and click on Assign IP configuration e30bh524 10 Illustration 86 Entering the IP Address and Assigning the IP Configuration 6 Enter the device name that was previously selected and click on...

Страница 121: ...to a common cycle clock One device has the role of the sync master clock generator All other devices are sync slaves NOTICE All devices that exchange data via Isochronous Real Time IRT must belong to...

Страница 122: ...5 In the Sync Domain tab select the station in the upper field of the Nodes section 6 In the lower field of the Nodes section double click on the device that should be configured as the sync master 7...

Страница 123: ...elect the station with the PROFINET devices 13 Select the menu Edit Object Properties 14 In the next window open the Isochronous Tasks tab select the isochronous mode for I O data change and click on...

Страница 124: ...vice in Isochronous Mode 6 14 8 Configuring a Topology Context The topology must be configured and parameterized Commissioning Operating Guide VLT Multiaxis Servo Drive MSD 510 System AQ262450196490en...

Страница 125: ...Graphic view tab e30bh529 10 Illustration 93 Graphic View Tab in Topology Editor 5 Connect the PROFINET device with the station Establish connections between ports by holding down the left mouse butt...

Страница 126: ...xIO 3 Select the menu Edit PROFINET IO Domain management 4 In the next window open the Sync Domain tab and in the Send clock time ms field select an appropriate time for the process for example 1 000...

Страница 127: ...e and click on OK e30bg366 10 Illustration 95 Set Update Time NOTICE The system cycle clocks of the PLC program must be the same as the PROFINET send clock otherwise data may be lost and performance r...

Страница 128: ...n the HW Config tool I O variables can only be created in offline mode 6 14 11 Programming using the Danfoss VLT Servo Motion Library Before using data types functions or function blocks from librarie...

Страница 129: ...Quality at the beginning of the application program for each axis in every cycle Use the system function _quality I Ovariable whereby I Ovariable is the variable containing the cyclic data that was as...

Страница 130: ...a unit declared with VAR_GLOBAL In the DAM_REF structure assign the variable Quality at the beginning of the application program for each Decentral Access Module in every cycle Use the system function...

Страница 131: ...device in every cycle NOTICE Only create instructions and other program parts between the calls of DD_UpdateProcessInput and DD_UpdateProcessOutput 6 14 16 Global Compiler Settings Context Activate th...

Страница 132: ...synchronousTask in the tree structure 6 In the Program assignment area at the left side of the Synchronous Task window assign the program by selecting it and clicking on the button The program will th...

Страница 133: ...DD_UpdateProcessOutput_DDS for every axis to update the process image partition of inputs and outputs Call up these function blocks in every PLC cycle Only create instructions and other program parts...

Страница 134: ...for testing purposes CAM editor For designing CAM profiles for the servo drives Configuration parameter For setting up the motor and feedback parameters and PID settings Drive commissioning For motor...

Страница 135: ...he devices on the fieldbus Therefore ensure that the VLT Servo Toolbox is allowed to communicate through the firewall on the VLT Servo Toolbox host system Inappropriate changes to firewall settings ma...

Страница 136: ...able requires administrator privileges Therefore administrator credentials may be requested when initializing the connection 6 16 4 3 3 Enabling Indirect Communication Context Carry out the following...

Страница 137: ...y or via Remote Desktop 6 16 4 3 5 Activating the IP Routing in the EtherCAT Master Context The procedure described here may vary depending on the type of PLC and operating system installed Procedure...

Страница 138: ...t 6 16 4 3 7 Additional Settings for Indirect Communication with PROFINET 6 16 4 3 7 1 Overview Each PROFINET device needs a device name and an IP address The IP address and the device name are assign...

Страница 139: ...e and IP address The last number of the IP address is the ID that is used in the VLT Servo Toolbox software to identify the device When the Accessible nodes tab is closed the addresses are retained Th...

Страница 140: ...rk 6 16 4 4 2 Network Settings for Direct Communication with Ethernet POWERLINK Disable all network protocols except TCP IPv4 on the network interface used for direct Ethernet POWERLINK communication...

Страница 141: ...ation and select Properties 4 Uncheck all checkboxes except the one for Internet Protocol Version 4 TCP IPv4 5 Disable the IPv4 Checksum offload on the network interfaces as described in 6 16 4 3 2 Ne...

Страница 142: ...dress and 255 255 255 0 as the subnet mask Leave all other fields empty e30bh531 10 Illustration 106 Internet Protocol Version 4 TCP IPv4 Properties 6 16 4 4 5 Network Settings for Direct Communicatio...

Страница 143: ...managing connections showing and changing settings managing open subtools and showing help contents 2 Tool bar Contains shortcuts for saving and loading projects connecting to and disconnecting from...

Страница 144: ...D 510 Programming Guide for further infor mation on the subtools 6 Workspace This is the space for hosting the subtools and its size depends on the Main Window size The subtools can be maximized minim...

Страница 145: ...e Environment and click on OK 3 All selected devices appear in the Device Environment window and automatically go online indicated by a glowing light bulb next to each device name 6 18 Motion Library...

Страница 146: ...website Automation Studio Detailed information on how to open the sample project within the ISD package in Automation Studio can be found in the Automation Studio Help Open the B R Help Explorer and...

Страница 147: ...ed under torque control and executes a movement with constant torque Linear ramps are used Additional parameters such as torque ramp and maximum velocity can be para meterized Homing mode In homing mo...

Страница 148: ...sition actual value after a rising or falling edge at the configured digital input 7 2 Operating Status Indicators The operating status of the MSD 510 system components is indicated via the LEDs on ea...

Страница 149: ...rk status of the device see corresponding fieldbus stand ard LINK ACT X1 Link activity status of In Green On Ethernet link established Flashing Ethernet link established and active Off No link LINK AC...

Страница 150: ...lashing Initialization On Initialization failed or other error LINK ACT X1 Link activity status of In Green On Ethernet link established Flashing Ethernet link established and active Off No link LINK...

Страница 151: ...n On Auxiliary voltage is applied to the output connector Off Auxiliary voltage is not applied to the output connector Red On Auxiliary voltage undervoltage detected in the hardware LINK ACT X1 Link a...

Страница 152: ...t CAP ST Green On Capacitors fully charged Flashing Capacitors charging discharging Off Capacitors discharged NET ST Green On Connected Orange On Online Red Flashing Initialization On Initialization f...

Страница 153: ...h additional measures for preventing uncontrolled and hazardous movement for example mechanical brakes WARNING RISK OF ELECTRICAL SHOCK The STO function does not isolate mains voltage to the servo sys...

Страница 154: ...eived training from qualified electrical engineers and are suitably experienced to operate devices systems plant and machinery in accordance with the general standards and guidelines for safety techno...

Страница 155: ...failure dangerous Unit years PFH EN IEC 61508 Probability of dangerous failures per hour Take this value into account if the safety device is operated in high demand mode or in continu ous operating...

Страница 156: ...th Plus and Minus Switching Output Signals with test pulses must not have test pulses of 1 ms Longer pulses may lead to reduced availability of the servo system 8 6 1 Protective Measures Install the M...

Страница 157: ...he STO function after every change to the installed function or after a safety fault There are 2 ways to implement the commissioning test depending on the method used to program the PLC however the st...

Страница 158: ...is required MC_ReadAxisInfo_DDS output SafeTor queOff False for all servo drives on the corresponding line 6 Run the application all the servo drives are ena bled Application runs as expected Applicat...

Страница 159: ...pplication runs as expected 2 Stop the application All servo drives are at speed 0 RPM 3 Disable all the servo drives All servo drives are disabled 4 Enable STO Check that STO can be activated without...

Страница 160: ...fault occurred because of the STO circuit the cause of the fault can be found in object 0x603F Table 32 Error Codes Error code PROFINET error code Classification Description Reset 0xFF80 0x11E Fault S...

Страница 161: ...tegrity level SIL 2 2 Probability of failure per hour PFH 0 h 4 x 10 9 h 4 x 10 9 h 0 h Safe failure fraction SFF 100 95 95 100 Subsystem classification Type A Functional test interval 1 year 1 For ea...

Страница 162: ...SD 510 DSD 510 servo drives and other system components if access to them could result in safety risks Functional Safety Concept Operating Guide VLT Multiaxis Servo Drive MSD 510 System AQ262450196490...

Страница 163: ...ed in the troubleshooting tables notify Danfoss Service Have the following information available to enable Danfoss to provide help quickly and effectively Type number Error code Firmware version Syste...

Страница 164: ...ble Cause Mirror mode activated Troubleshooting Check the parameter settings 9 2 1 5 Motor not Generating Expected Torque Possible Cause Drive defective Parameter error Troubleshooting Check the param...

Страница 165: ...Troubleshooting Check the shaft Check for loose mechanical components on the connected mechanics Check the parameter settings 9 2 1 10 Drive Speed Drops Sharply under Load Possible Cause Drive is runn...

Страница 166: ...e error Troubleshooting Contact Danfoss 9 2 1 14 Noises when Power Off Brake is Engaged Possible Cause Mechanical brake damaged Troubleshooting Contact Danfoss 9 2 1 15 LEDs not Lighting Up Possible C...

Страница 167: ...ce Missing or open fuses or circuit breaker tripped Check the fuses and circuit breaker No power to the LCP Check the LCP cable for proper connection or damage Replace any faulty LCP or connection cab...

Страница 168: ...re decelerating with in sufficient ramp time Avoid simultaneous deceleration of several servo drives Change the deceleration speed DAM 510 PSM 510 ISD 510 DSD 510 servo drives SDM 511 SDM 512 servo dr...

Страница 169: ...f the nominal power rating for too long Troubleshooting Check the current consumption 9 2 2 8 UAUX Overcurrent Error 0x2391 0x125 This fault applies to the DAM 510 Possible Causes The servo drives are...

Страница 170: ...e supply side The voltage imbalance is too high Troubleshooting Check the supply voltages and supply currents to the device 9 2 2 12 Grounding Fault This fault applies to the PSM 510 DAM 510 ACM 510 a...

Страница 171: ...the resistance of the brake chopper and compare it with the parameter settings 9 2 2 15 Internal Fan Error This fault applies to PSM 510 and SDM 511 SDM 512 Possible Causes Fan is not mounted Fan is b...

Страница 172: ...h current overload 0x2311 0x15F This error is valid for DAM 510 and SDM 511 SDM 512 Table 39 High current overload 0x2311 0x15F Code PROFINET code Name Severity warning error trip lock Description LCP...

Страница 173: ...ing error trip lock Description LCP name 0x2320 0x163 Short circuit Trip lock DC overcurrent short circuit error DC over curr 9 3 9 Earth leakage 0x2330 0x151 This error is valid for PSM 510 DAM 510 a...

Страница 174: ...ed the user defined limit for warning AUX curr warn 9 3 13 AUX fuse failure 0x2395 0x129 This error is valid for DAM 510 Table 48 AUX fuse failure 0x2395 0x129 Code PROFINET code Name Severity warning...

Страница 175: ...e 52 Mains phase loss 0x3130 0x12F Code PROFINET code Name Severity warning error trip lock Description LCP name 0x3130 0x12F Mains phase loss Error Mains phase loss detected This occurs when a phase...

Страница 176: ...510 ACM 510 and SDM 511 SDM 512 Table 56 UDC charging error 0x3230 0x152 Code PROFINET code Name Severity warning error trip lock Description LCP name 0x3230 0x152 UDC charging error Error The maximum...

Страница 177: ...AM 510 ACM 510 and SDM 511 SDM 512 Table 60 UAUX low voltage 0x3293 0x134 Code PROFINET code Name Severity warning error trip lock Description LCP name 0x3293 0x134 UAUX low voltage Warning UAUX below...

Страница 178: ...0x154 This error is valid for DAM 510 Table 64 UAUX charging error 0x3297 0x154 Code PROFINET code Name Severity warning error trip lock Description LCP name 0x3297 0x154 UAUX charging error Error Loa...

Страница 179: ...le 68 Automated fault reset failure 0x329B 0x168 Code PROFINET code Name Severity warning error trip lock Description LCP name 0x329B 0x168 Automated fault re set failure Trip lock Too many auto fault...

Страница 180: ...0x106 This error is valid for PSM 510 DAM 510 ACM 510 and SDM 511 SDM 512 Table 72 Overtemperature Control card 0x4291 0x106 Code PROFINET code Name Severity warning error trip lock Description LCP na...

Страница 181: ...time period inrush UAUX 9 3 41 Overtemperature Motor 0x4310 0x108 This error is valid for SDM 511 SDM 512 Table 76 Overtemperature Motor 0x4310 0x108 Code PROFINET code Name Severity warning error tri...

Страница 182: ...valid for PSM 510 DAM 510 ACM 510 and SDM 511 SDM 512 Table 80 Param err 0x6320 0x10B Code PROFINET code Name Severity warning error trip lock Description LCP name 0x6320 0x10B Parameter error Trip l...

Страница 183: ...E PROM 9 3 49 Brake chopper failure 0x7111 0x141 This error is valid for PSM 510 Table 84 Brake chopper failure 0x7111 0x141 Code PROFINET code Name Severity warning error trip lock Description LCP na...

Страница 184: ...ltage and the brake resistor value set in parameter 2 16 Brake resistor power 300 s The error is reported when the value is exceeded within 300 s brake usr pwr lim 9 3 53 Brake mains voltage too high...

Страница 185: ...or is valid for SDM 511 SDM 512 Table 92 Homing error on entering homing mode 0x8693 0x10F Code PROFINET code Name Severity warning error trip lock Description LCP name 0x8693 0x10F Homing error on en...

Страница 186: ...rt circuit in mechanical brake control 0xFF02 0x113 Code PROFINET code Name Severity warning error trip lock Description LCP name 0xFF02 0x113 Short circuit in mechani cal brake control Trip lock Shor...

Страница 187: ...65 Fan lifetime critical 0xFF22 0x15A This error is valid for PSM 510 and SDM 511 SDM 512 Table 100 Fan lifetime critical 0xFF22 0x15A Code PROFINET code Name Severity warning error trip lock Descript...

Страница 188: ...Description LCP name 0xFF63 0x118 Timing violation 4 Trip lock Contact Danfoss timing err 4 9 3 70 Timing violation 5 0xFF64 0x119 This error is valid for SDM 511 SDM 512 Table 105 Timing violation 5...

Страница 189: ...irmware Package description mismatch 0xFF70 0x11B This error is valid for PSM 510 DAM 510 ACM 510 and SDM 511 SDM 512 Table 110 Firmware Package description mismatch 0xFF70 0x11B Code PROFINET code Na...

Страница 190: ...Invalid or corrupted firmware package update Last valid firmware package has been loa ded FW upd invalid 9 3 79 STO active while drive enabled 0xFF80 0x11E This error is valid for SDM 511 SDM 512 Tab...

Страница 191: ...he servo drive was in CAM mode guide val rev 9 3 83 Guide value implausible 0xFF91 0x122 This error is valid for SDM 511 SDM 512 Table 118 Guide value implausible 0xFF91 0x122 Code PROFINET code Name...

Страница 192: ...rs to fully discharge before carrying out any maintenance or repair work on the servo system or its components Minimum waiting time minutes 15 10 2 Maintenance Tasks The MSD 510 system components are...

Страница 193: ...n of electrical wiring and cables 10 4 Repair Always contact the local Danfoss sales company for information about the repair policy Maintenance Decommissioning and Disposal Operating Guide VLT Multia...

Страница 194: ...omponents Do not dismount the connectors from the EMC plate 1 2 3 4 e30bg813 10 Illustration 115 Disconnecting the EMC Plate Unplug the RJ45 connector 2 only on DAM 510 Unscrew the screw 4 on the EMC...

Страница 195: ...e module 1 e30bg815 10 STATUS PSM DEV SVS ST NET ST LINK ACT X1 X2 STATUS DAM DEV SVS ST NET ST AUX LINK ACT X1 X2 X3 STATUS DAM DEV SVS ST NET ST AUX LINK ACT X1 X2 X3 LCP LCP LCP Illustration 117 Re...

Страница 196: ...see chapter Electrical Installation 4 Switch the system on see 6 9 Switching on the MSD 510 System 5 Configure the system module s parameters according to the fieldbus used see 6 4 EtherCAT ID Assign...

Страница 197: ...hreaded ring of the connector on the servo drive 12 Disconnect the feed in cable from the servo drive 10 6 2 2 Replacing the Feed In Cable Replace the feed in cable with a cable of identical type and...

Страница 198: ...ign Guide for part numbers 10 6 3 3 Connecting the Loop Cable 1 Connect the male connector of the loop cable to the female connector on the servo drive 2 Connect the female connector of the loop cable...

Страница 199: ...nd replace them with the same number of identical type fuses see 5 4 1 Fuses e30bg801 10 Illustration 120 Removing the Fuse 3 Replace the cover and tighten the screws 1 The tightening torque is 2 Nm M...

Страница 200: ...on fan types can be found in the VLT Servo Drive System ISD 510 DSD 510 MSD 510 Design Guide Procedure 1 Use a screwdriver as a lever to release the fan holder 2 Remove the fan 3 Replace the fan with...

Страница 201: ...ling Take metals and plastics to recycling stations The servo drives and system modules are classified as electronic waste and the packaging is classified as packaging waste 10 11 Disposal Devices con...

Страница 202: ...6001Q368 OUTPUT Pnom 30kW Notes MAC PSM X1 IN X2 OUT 15 MIN 00 1B 08 15 B3 XX 00 1B 08 15 B3 XX 00 1B 08 15 B3 XX e30bg276 10 1 2 3 4 5 6 7 8 9 Motor over temperature sensing is required 1 Danfoss log...

Страница 203: ...rotection rating IP20 according to IEC EN 60529 except connectors which are IP00 8 Short circuit current rating Illustration 124 Example Nameplate on the Side of the System Modules for PSM 510 Specifi...

Страница 204: ...r Supply Module PSM 510 Definition Unit Power size 1 Power size 2 Power size 3 Input Mains input voltage V AC 400 480 10 3 phase see 5 2 Electrical Environmental Conditions Input current UMIN A 20 34...

Страница 205: ...0 1 An external brake resistor can be connected 11 3 Servo Drive Module SDM 511 SDM 512 11 3 1 Motor Overload Protection NOTICE Internal motor overload protection operates at 105 of the motor full loa...

Страница 206: ...M 512 has an input for motor temperature sensor 11 3 3 Dimensions e30bg584 10 13 0 51 50 1 97 21 3 0 84 84 3 3 32 25 0 98 25 0 98 5 2 0 2 6 0 24 7 0 28 5 2 0 2 380 14 96 471 18 54 367 14 45 270 10 63...

Страница 207: ...losure size 1 FS1 5 A Enclosure size 1 FS1 10 A Enclosure size 1 FS1 20 A Enclosure size 2 FS2 40 A Input DC link V DC 565 680 10 DC link capacitance F 330 900 UAUX V DC 24 48 10 UAUX current consumpt...

Страница 208: ...all mounted on backplate using backlink connector Number of motor connectors 1 Weight kg 3 9 6 2 Dimensions W x H x D mm 84 3 x 471 x 270 134 3 x 471 x 270 11 3 5 Characteristic Data SDM 512 Table 124...

Страница 209: ...frequency 65 Derating of nominal and peak current with 10 kHz switching frequency 55 Protective measures Overload short circuit and ground fault protection Maximum output frequency Hz 590 Functional s...

Страница 210: ...f DAM 510 11 4 2 Characteristic Data for DAM 510 Table 125 Characteristic Data for Decentral Access Module DAM 510 Definition Unit Power size 1 Power size 2 Input DC link V DC 565 680 10 DC link capac...

Страница 211: ...nector Weight kg 3 05 Dimensions W x H x D mm 84 3 x 467 9 x 270 11 4 3 Hybrid Cable Protection The AUX 24 48 V has 3 levels of protection Software seconds timing range The control boards opens the 24...

Страница 212: ...itors Module ACM 510 Characteristic Data Definition Unit Value DC link V DC 565 680 10 DC link capacitance F 2750 UAUX V DC 24 48 10 UAUX current consumption at 24 V DC A DC 0 5 UAUX current consumpti...

Страница 213: ...tic Data Definition Unit Value DC link V DC 565 680 10 Maximum current A DC 62 Mounting Wall mounted on backplate using backlink connector Weight kg 0 6 Dimensions W x H x D mm 87 x 380 x 145 11 7 Con...

Страница 214: ...1 Pin Assignment of Backlink Connector Table 128 Pin Assignment of Backlink Connector Pin Description 1 24 48 V 2 GND Specifications Operating Guide VLT Multiaxis Servo Drive MSD 510 System AQ26245019...

Страница 215: ...iption Notes Ratings 1 DC R Used for connecting a brake re sistor Nominal voltage 560 800 V DC Maximum brake current 80 A Conductor cross section range 0 75 16 mm2 AWG 18 AWG 4 2 R NOTICE The maximum...

Страница 216: ...iption Notes Rating parameter 1 TEMP Used to connect the motor s temperature sensor if present KTY83 110 KTY84 130 PT1000 2 TEMP 3 BRAKE Used to connect the motor s mechanical brake if present Nominal...

Страница 217: ...ed to the temperature sensor input NOTICE The maximum length of the brake cable is 80 m shielded 11 7 3 Ethernet Connectors Ethernet connectors are located on all the system modules e30be395 10 8 1 Il...

Страница 218: ...T X2 OUT Ethernet OUT1 11 7 3 2 Ethernet Connectors on DAM 510 Table 133 Ethernet Connectors on DAM 510 Connector name Description Pins Ratings X1 IN Ethernet IN 1 TX 2 TX 3 RX 4 5 6 RX 7 8 According...

Страница 219: ...SM 510 ACM 510 1 2 3 4 e30bg458 11 Illustration 135 I O Connector on PSM 510 I O PSM and ACM 510 I O ACM Table 135 Pin Assignment of I O Connector on PSM 510 ACM 510 Pins Description Notes Rating para...

Страница 220: ...511 SDM 512 10 9 8 7 6 5 4 3 2 1 e30bg451 11 Illustration 136 I O Connector on SDM 511 SDM 512 Table 136 Pin Assignment of I O Connector on SDM 511 SDM 512 Pins Description Notes Rating parameter 1 2...

Страница 221: ...l input Nominal voltage 0 24 V Bandwidth 100 kHz Analog input Nominal voltage 0 10 V Input impedance 5 46 k Bandwidth 25 kHz 10 DigIn1 1 Maximum output current for all 4 digital outputs together If al...

Страница 222: ...section range 0 75 16 mm2 solid or flexible AWG 18 AWG 4 2 GND NOTICE Only PELV potential can be connected to the UAUX input 11 7 5 1 24 48 V Cable Cross Sections for PSM 510 Table 138 24 48 V Cable...

Страница 223: ...RS485 specification 4 LCP RS485 Negative RS485 signal 5 GND GND 6 VCC 5 V supply for LCP 5 V 10 at 120 mA maximum load NOTICE Only PELV potential can be connected to the LCP input 11 7 7 AC Mains Con...

Страница 224: ...ble Cross Sections for PSM 510 PSM 510 10 kW PSM 510 20 kW PSM 510 30 kW Minimum cable cross section for CE 4 mm2 minimum 70 C Cu 16 mm2 minimum 70 C Cu 16 mm2 minimum 90 C Cu Minimum cable cross sect...

Страница 225: ...SDM 511 10 Arms SDM 511 20 Arms SDM 511 40 Arms Minimum cable cross section for CE min 70 C Cu 1 5 mm2 4 mm2 10 mm2 Minimum cable cross section for UL min 60 C Cu 14 AWG 10 AWG 6 AWG 11 7 8 2 Motor C...

Страница 226: ...ACM Pins Description Notes Rating parameter 11 NC Normally closed 24 V DC Nominal current 2 A Conductor cross section range 0 2 1 5 mm2 AWG 24 AWG 16 12 NO Normally open 24 V DC 13 COM Common 11 7 9 2...

Страница 227: ...WG 16 12 NO Normally open 24 V DC 13 COM Common REL SDM2 1 21 NC Normally closed 24 V DC 22 NO Normally open 24 V DC 23 COM Common 1 Only on SDM 512 11 7 10 STO Connectors 11 7 10 1 STO Connectors on...

Страница 228: ...oltage 24 V DC 10 Nominal current Depends on the number of servo drives in the application Maximum current 1 A Conductor cross section range 0 2 1 5 mm2 AWG 24 AWG 16 2 STO 3 STO Used for STO input vo...

Страница 229: ...ter STO PSM 1 STO Used for STO output voltage to the input of the other system modules Nominal voltage 24 V DC 10 Nominal current Depends on the number of servo drives in the applica tion Maximum curr...

Страница 230: ...input and 1 output STO connector on the top of the Decentral Access Module DAM 510 e30bg454 11 1 2 Illustration 147 STO Output Connector on the Top of DAM 510 e30bh664 10 3 4 Illustration 148 STO Inpu...

Страница 231: ...s 1 output STO connector on the bottom of the Decentral Access Module DAM 510 The output is for the hybrid cable e30bg457 10 Illustration 149 STO Connector on the Bottom of DAM 510 Table 150 Pin Assig...

Страница 232: ...hybrid cable for the ISD line Nominal voltage 560 800 V DC Nominal current Depends on the number of servo drives in the ap plication Maximum current 25 A Conductor cross section range 0 2 6 mm2 AWG 2...

Страница 233: ...1 7 13 Motor Feedback Connectors The motor feedback connectors allow the connection of an encoder or resolver to the Servo Drive Modules SDM 511 SDM 512 SDM 511 has 1 motor feedback connector E SDM1 S...

Страница 234: ...olver positive sine input 20 ENC_CLK X X Encoder positive clock signal 21 ENC_CLK X X Encoder negative clock signal 22 SUPPLY 2 X X X 5 11 V depending on feedback type maximum 250 mA 23 SENS 3 X X X P...

Страница 235: ...external encoder connectors are located on the Servo Drive Modules SDM 511 SDM 512 and the Decentral Access Module DAM 510 as follows SDM 511 E SDM1 SDM 512 E SDM1 and E SDM2 DAM 510 E DAM 5 1 6 9 e30...

Страница 236: ...ground If encoders are powered externally the ground of the external supply must be connected to GX 7 8 RS422 RXD Negative data Bus speed SSI 0 5 Mbit with 25 m cable BiSS Fulfills the RS485 specifica...

Страница 237: ...onditions for MSD 510 System Table 157 General Specifications and Environmental Conditions for MSD 510 System Specification Value Protection rating IP20 according to IEC EN 60529 except connectors whi...

Страница 238: ...e30bh106 10 Illustration 155 Derating 11 9 Storage Store the servo system components in a dry dust free location with low vibration veff 0 2 mm s The storage location must be free from corrosive gase...

Страница 239: ...Ethernet connectors 218 218 219 Ethernet POWERLINK 47 Ethernet POWERLINK ID assignment 82 Ethernet POWERLINK master 142 Expansion module connector 237 External encoder connector 235 F Feed in cable 4...

Страница 240: ...llation 48 Safety instructions 18 Safety supply requirements 62 Service and support 22 SIMOTION SCOUT 113 Single device ID assignment 82 Software 44 Software updates 16 Space requirements for system m...

Страница 241: ...in Automation e V CE European test and certification mark CIA DS 402 Device profile for drives and motion control CIA is a registered community trademark of CAN in Automation e V Connector M23 Servo...

Страница 242: ...ated gate bipolar transistor is a 3 terminal semiconductor device primarily used as an electronic switch to combine high efficiency and fast switching Installation elevation Installation elevation abo...

Страница 243: ...the driver com ponents for the IGBTs Scope Scope is part of the DDS Toolbox software and is used for diagnosis It ena bles internal signals to be depicted SDM Servo Drive Module SIL 2 Safety Integrat...

Страница 244: ...Module ACM 510 V VLT Servo Toolbox A pc software tool used for parameter setting and diagnostics of VLT Servo Drive systems W Wireshark Wireshark is a network protocol analyzer released under the GNU...

Страница 245: ...VLT Servo Drive Systems Glossary Operating Guide VLT Multiaxis Servo Drive MSD 510 System AQ262450196490en 000101 175R1170 245 Danfoss A S 2019 10...

Страница 246: ...der provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies D...

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