Xerox Phaser 8860, Service Manual

Page: 149 / 316

09/2007
4-25 Phaser 8860/8860MFP Service Manual
REP 2.0.3
Repairs and Adjustments Initial Issue
Figure 5 8860MFP Exit Module Left Side Fasteners
14. Apply a small quantity of Rheolube 768 grease (P/N 070E00890) to the groove on the
Transfix Load Arms.
NOTE: Ensure that you lever the Spring Cam towards the center of the printer. Applying
pressure in the wrong direction can damage the Transfix Load Module.
15. Insert a T-20 Torx bit through the right side slotted hole in the Transfix Load Module.
Engage the hole at the back of the module, and lever the module’s spring cam towards
the center of the system while connecting the spring hooks to the Transfix Load Arms.
Repeat this process for the left side.
Figure 6 Attaching the Transfix Load Module Arm Cam Springs
16. Pull the lower end of the Y-Axis Spring Arm toward the front of the system and install the
Y-Axis Belt first on the motor pulley, and then on the drum pulley. Align the grooves of the
belt with those on the motor pulley. Check that the cross-ribs are away from the pulleys.
17. Connect the Media Drive Assembly harnesses.
18. Connect the Drum Heater harness P/J200 to the Relay Board.
19. Connect the Drum Encoder harness P/J120 to the Right Side Harness.
20. Connect the Drum Temperature Sensor to the I/O Board P/J870 .
21. Dress the left side cabling into the retainers in the frame. Secure the Drum Heater and
Drum Encoder harnesses under the retainer located on the Process Drive.
22. Install the Drum Fan and secure it with 3 (plastic, T-20) screws. Torque the top screw to 20
in-lbs. Torque the other 2 screws to 12 in-lbs. Use care not to pinch the Drum Heater or
Drum Encoder harnesses between the chassis and fan shroud.
23. Route the Media Release Blade Solenoid harness through the right side of the chassis
and install the Upper Duplex Guide and solenoid on the 4 mounting pins on the frame.
24. Connect the Drum Fan to the Right Side harness P/J118 .
25. Install the Upper Duplex Roller.
26. Install the Outer Duplex Guide. Route the Exit Door Interlock Switch harness under the
guide and through the notch provided. Connect the 2 interlock switches.
27. Reposition the Media Drive Assembly and seat the roller shafts. Insert the 6 (plastic, T-20)
screws, and torque the screws to 12 in-lbs.
28. Install the Ink Loader.
29. Install the Lower Duplex Guide.
30. Install the Preheater.