Suzuki VLR1800, Service Manual

Page: 388 / 624

1J-6 Charging System:
10) Remove the key (7).
11) Remove the generator stator (8) along with the CKP
sensor (9).
Installation
Install the generator in the reverse order of removal. Pay
attention to the following points:
• Tighten the generator starter set bolts (1), generator
lead wire clamp bolt (2) and CKP sensor mounting
bolts (3) to the specified torque.
NOTE
Be sure the grommet (4) is set to the
generator cover.
Tightening torque
Generator stator set bolt (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
Generator lead wire clamp bolt (b): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
CKP sensor mounting bolt (c): 5.5 N·m (0.55 kgf-
m, 4.0 lb-ft)
• Degrease the tapered portion “A” of generator rotor
and also the crankshaft “B”. Use nonflammable
cleaning solvent to wipe off oily or greasy matter and
make these surfaces completely dry.
• Fit the key (5) in the key slot on the crankshaft.
• Install the generator rotor onto crankshaft.
• Hold the generator rotor and tighten its bolt to the
specified torque.
Tightening torque
Generator rotor bolt (d): 160 N·m (16.0 kgf-m,
115.5 lb-ft)
• Apply molybdenum oil solution to the idle gear shaft
holes.
M/O: Molybdenum oil (MOLYBDENUM OIL
SOLUTION)
7
I822H11A0009-01
8
9
I822H11A0010-01
4
(a)
1
(b)
2
(c)
3
I822H11A0011-01
5
“A”
“B”
I822H11A0012-01
(d)
I822H11A0013-01
I822H11A0014-01