Suzuki VLR1800, Service Manual

Page: 547 / 624

Manual Transmission: 5B-15
3) Remove the frame lower cover. Refer to “Exterior
Parts Removal and Installation in Section 9D
(Page 9D-3)”.
4) Loosen the lock-nuts (1).
5) Turn the gearshift link rod (2) until the gearshift lever
is 115 – 125 mm (4.5 – 4.9 in) above the top of the
footrest.
6) Tighten the lock-nuts securely.
7) Reinstall the removed parts.
Gearshift Shaft / Gearshift Cam Plate
Components
B822H15206012
Gearshift Shaft / Gearshift Cam Plate Removal
and Installation
B822H15206014
Removal
1) Remove the engine sprocket outer cover. Refer to
“Exterior Parts Removal and Installation in Section
9D (Page 9D-3)”.
2) Disengage the gearshift link arm by removing the
bolt.
NOTE
Mark the gearshift shaft head at which the
gearshift link arm slit set for correct
reinstallation.
3) Remove the clutch cable guide (1).
4) Remove the gearshift cover (2).
5) Remove the dowel pins (3) and gasket (4).
1. Gearshift shaft
2. Gearshift cam drive plate
3. Gearshift cam plate
4. Gearshift cam stopper
: 10 N
⋅
m (1.0 kgf-m, 7.0 lb-ft)
: 13 N
⋅
m (1.3 kgf-m, 9.5 lb-ft)
: 19 N
⋅
m (1.9 kgf-m, 13.5 lb-ft)
: Apply thread lock to the thread part.
: Apply thread lock to the thread part.
: Apply grease to oil seal lip.
: Do not reuse.
1
2
1
I822H1520048-01
FWD FW
D
3
(b)
4
(a)
2
1
(c)
I822H1520079-01
I822H1520049-01
1
2
I822H1520050-01
3
4
3
I822H1520051-01