Suzuki VLR1800, Service Manual

Page: 542 / 624

5B-10 Manual Transmission:
• When installing a new snap ring (1), pay attention to
its direction. Fit it to the side where the thrust is as
shown in the figure.
Assembly
NOTE
When reassembling the transmission gears,
attention must be given to the locations and
positions of washers and snap rings. The
cross sectional view shows the correct
position of the gears, bushings, washers and
snap rings. Refer to “Transmission
Construction (Page 5B-7)”.
CAUTION
!
• Never reuse a snap rings. After a snap
rings has been removed from a shaft, it
should be discarded and a new snap rings
must be installed.
• When installing a new snap rings, do not
expand the end gap larger than required to
slip the snap rings over the shaft.
• After installing snap rings, make sure that
they are completely seated in their groove
and securely fitted.
Driveshaft
• Install the driveshaft bearing (1), using the vice and
special tool.
CAUTION
!
Never reuse driveshaft bearing (1).
NOTE
The bearing knock-pin “A” should be
positioned other side of the secondary drive
gear.
Special tool
(A): 09913–70210 (Bearing installer set)
• When installing the gear bushing onto the driveshaft,
align the shaft oil hole “B” with the bushing oil hole
“C”.
1. Snap ring “A”: Thrust “B”: Sharp edge
1
“A”
“B”
I649G1520049-02
1
“A”
(A)
I822H1520033-01
“B”
“C”
I822H1520034-02