Suzuki VLR1800, Service Manual

Page: 561 / 624

Clutch: 5C-8
NOTE
For drive plate
Two kinds of the drive plate (No. 1 & No. 2)
are equipped in the clutch system, they can
be distinguished by the facing.
NOTE
For driven plate
Two kinds of the driven plate (No. 1 & No. 2)
are equipped in the clutch system, they can
be distinguished by the facing.
9) Install the clutch push rod release ball (15) and
clutch push rod (16).
10) Install the clutch push piece (17), bearing (18) and
thrust washer (19) to the countershaft.
NOTE
Tighten the washer (19) is located between
the pressure plate and bearing (18).
11) Install the pressure plate and clutch springs.
12) Tighten the clutch spring set bolts to the specified
torque.
NOTE
Tighten the clutch spring set bolts diagonally.
Tightening torque
Clutch spring set bolt: 10 N·m (1.0 kgf-m, 7.0 lb-
ft)
“a”: 3.0 mm (0.12 in) [A]: Drive plate No. 1
“b”: 2.0 mm (0.08 in) [B]: Drive plate No. 2
“c”: 2.0 mm (0.08 in)
“d”: 2.3 mm (0.09 in) [C]: Driven plate No. 1
“e”: 3.4 mm (0.13 in) [D]: Driven plate No. 2
“f”: 2.9 mm (0.11 in)
[A] [B]
“ a ”
“ b ”
“ c ”
I822H1530026-04
[C] [D]
“ d ”
“ e ”
“ f ”
I822H1530027-05
15
16
I822H1530028-02
18
19
17
I822H1530029-03
I822H1530019-01