Suzuki VLR1800, Service Manual

Page: 504 / 624

4A-12 Brake Control System and Diagnosis:
• When installing the brake light switch, align the
projection on the switch with the hole in the master
cylinder.
• Apply grease to the brake lever pivot bolt.
• Apply grease to the contact point between piston and
brake lever.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Tighten the pivot bolt and lock-nut to the specified
torque.
Tightening torque
Brake lever pivot bolt: 1 N·m (0.1 kgf-m, 0.7 lb-ft)
Brake lever pivot bolt lock-nut: 6 N·m (0.6 kgf-m,
4.5 lb-ft)
Front Brake Master Cylinder Parts Inspection
B822H14106014
Refer to “Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly (Page 4A-11)”.
Master Cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston
Inspect the piston surface for any scratches or other
damage.
Rubber Parts
Inspect the primary cup, secondary cup and dust boot
for wear or damage.
I822H1410031-01
I822H1410032-03
I822H1410033-02
I649G1410028-02