Suzuki VLR1800, Service Manual

Page: 379 / 624

Starting System: 1I-12
Installation
Install the starter clutch in the reverse order of removal.
Pay attention to the following points:
• When inserting the one way clutch (1) into the guide
(2), fit the flange “A” in the step of the guide (2).
NOTE
Be sure to seat the flange “A” of the one way
clutch (1) to the guide (2).
• Install the guide (2) to the generator rotor.
NOTE
The arrow mark “B” must face to the
generator rotor side.
• Apply thread lock to the bolts, and then tighten them
to the specified torque with the special tool.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER 1303 or
equivalent)
Tightening torque
Starter clutch bolt (a): 25 N·m (2.5 kgf-m, 18.0 lb-
ft)
• Apply engine oil to the bushing of the starter driven
gear.
• Install the generator rotor assembly onto crankshaft.
Refer to “Generator Removal and Installation in
Section 1J (Page 1J-5)”.
Starter Torque Limiter Inspection
B822H11906012
CAUTION
!
• Do not attempt to disassemble the starter
torque limiter.
• The starter torque limiter is available only
as an assembly part.
1
2
“A”
I822H1190032-01
I718H1190031-01
2
“B”
I822H1190033-01
(a)
I822H1190035-01
I822H1190034-01