Suzuki VLR1800, Service Manual

Page: 399 / 624

Exhaust System: 1K-4
EXCVA / EXCV Cable Removal and Installation
B822H11B06008
Removal
1) Turn the ignition switch OFF.
2) Remove the left frame cover. Refer to “Exterior Parts
Removal and Installation in Section 9D (Page 9D-
3)”.
3) Connect the special tool (Mode select switch) to the
dealer mode coupler. Refer to “Self-Diagnostic
Procedures in Section 1A (Page 1A-12)”.
4) After turning the mode select switch ON, turn the
ignition switch ON.
Special tool
(A): 09930–82720 (Mode select switch)
5) Check that the cable slots of the EXCVA pulley
comes to the middle (Adjustment position) “A”.
6) Turn the ignition switch OFF.
CAUTION
!
Before removing the EXCV cables, be sure to
set the EXCVA pulley to the adjustment
position.
7) Disconnect the couplers and remove the EXCVA (1).
8) Remove exhaust pipe and muffler. Refer to “Exhaust
Pipe / Muffler Removal and Installation (Page 1K-9)”.
9) Hold the EXCVA pulley (2) with an adjustable
wrench, and loosen the pulley mounting bolt.
CAUTION
!
• When loosening or tightening the pulley
bolt, be sure to fix the pulley with an
adjustable wrench, or EXCVA may get
damaged.
• Do not use the adjustable wrench to turn
EXCVA pulley so as not to cause damage
to the internal gear of EXCVA.
10) Disconnect the EXCV cables (3) from the pulley by
removing the EXCVA pulley (2).
(A)
I822H11B0003-01
“A”
I822H11B0004-02
1
I822H11B0006-01
2
I822H11B0005-02
3
3
2
I822H11B0007-02