Suzuki VLR1800, Service Manual

Page: 552 / 624

5B-20 Manual Transmission:
Specifications
Service Data
B822H15207001
Drive Train
Unit: mm (in) Except ratio
Tightening Torque Specifications
B822H15207002
NOTE
The specified tightening torque is also described in the following.
“Transmission Components (Page 5B-2)”
“Gearshift Lever Construction (Page 5B-13)”
“Gearshift Shaft / Gearshift Cam Plate Components (Page 5B-15)”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Tightening Torque List in Section 0C
(Page 0C-8)”.
Item Standard Limit
Primary reduction ratio
E-03, 28, 33 1.757 (58/33) —
The others 1.647 (56/34) —
Secondary reduction ratio 1.058 (18/17) —
Final reduction ratio 2.823 (18/17 x 32/12) —
Gear ratios
1st 2.187 (35/16) —
2nd 1.400 (28/20) —
3rd 1.038 (27/26) —
4th 0.827 (24/29) —
Top 0.685 (24/35) —
Shift fork to groove clearance 0.1 – 0.3 (0.004 – 0.012) 0.5 (0.02)
Shift fork groove width 5.0 – 5.1 (0.197 – 0.201) —
Shift fork thickness 4.8 – 4.9 (0.189 – 0.193) —
Gearshift lever height 115 – 125 (4.5 – 4.9) —
Fastening part
Tightening torque
Note
N
⋅
m kgf-m lb-ft
Gearshift fork retainer plug 35 3.5 25.5 ) (Page 5B-5)
GP switch mounting bolt 6.5 0.65 4.5 ) (Page 5B-13)
Front footrest bracket bolt 85 8.5 61.5 ) (Page 5B-14)
Gearshift arm stopper 19 1.9 13.5 ) (Page 5B-16)
Gearshift cam stopper bolt 10 1.0 7.0
)
(Page 5B-17)
Gearshift cam stopper plate bolt 13 1.3 9.5
)
(Page 5B-17)