Suzuki VLR1800, Service Manual

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5B-16 Manual Transmission:
6) Remove the gearshift shaft assembly (5) and
washers (6).
7) Remove the following parts from the gearshift shaft
(7).
• Snap ring (8)
• Gearshift return spring (9)
• Gearshift cam drive plate (10)
• Plate return spring (11)
• Washer (12)
Special tool
: 09900–06107 (Snap ring pliers)
8) Remove the gearshift cam plate bolt (13) and
gearshift cam plate (14).
9) Remove the gearshift cam stopper (15).
10) Remove the gearshift arm stopper (16).
Installation
Install the gearshift shaft and gearshift cam plate in the
reverse order of removal. Pay attention to the following
points:
CAUTION
!
The removed snap rings must be replaced
with the new ones.
• Apply a small quantity of thread lock to the gearshift
arm stopper (1) and tighten it to the specified torque.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER 1303 or
equivalent)
Tightening torque
Gearshift arm stopper (a): 19 N·m (1.9 kgf-m, 13.5
lb-ft)
• Install the gearshift cam stopper (2), bolt (3), washer
(4) and return spring (5).
5
6
I822H1520052-02
7
8
9
11
10
12
8
I822H1520053-02
13
14
15
I822H1520054-01
16
I822H1520055-01
(a)
1
I822H1520056-02